Steel lighting pole weld ultrasonic flaw detection device

Abstract

This utility model belongs to the field of flaw detection, specifically an ultrasonic flaw detection device for weld seams of steel lighting poles. It includes a main body, with a conveying and adjusting assembly on one side. The conveying and adjusting assembly includes two conveying components and an adjusting component. Each conveying component includes a fixed frame. A stepper motor is fixedly mounted on one side of the fixed frame, and a drive shaft is fixedly mounted on the output end of the stepper motor. A first sprocket is passed through and fixedly mounted on the drive shaft. Chains are meshed around the outer circumferences of both first sprockets, and second sprockets are meshed on the other side of the two chains. The two ends of the second sprockets are movably mounted on the fixed frame. A chain guide rail is fixedly mounted inside the fixed frame, and the chain guide rail is slidably mounted to the inner side of the chain. The stepper motor drives the drive shaft and the first sprockets to rotate, causing the chain to slide on the chain guide rail. The conveying feet on the chain achieve stable conveying of the steel lighting pole, precisely controlling the conveying speed and improving the efficiency of weld seam detection.

Description

Technical Field

[0001] This utility model relates to the field of flaw detection, specifically an ultrasonic flaw detection device for weld seams of steel lighting poles. Background Technology

[0002] Ultrasonic testing of welds is a non-destructive testing method that utilizes the properties of ultrasonic waves to detect internal defects in welds by reflecting and scattering them when they encounter defects while propagating in materials.

[0003] Currently, existing technologies have the following shortcomings: In the production process of steel lighting poles, weld quality is a key factor affecting their overall strength and service life. Current steel lighting pole weld inspection devices suffer from low inspection efficiency due to difficulties in precisely controlling the conveying speed and stability when transporting the steel lighting poles to be inspected. Furthermore, the inspection devices lack flexibility in adjusting the conveying distance for steel lighting poles of different specifications, exhibiting poor adaptability and failing to meet diverse inspection needs.

[0004] Therefore, an ultrasonic flaw detection device for weld seams of steel lighting poles is proposed to address the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies and the issues of conveying adjustment and adaptability in the inspection of weld seams of steel lighting poles, this utility model proposes an ultrasonic flaw detection device for weld seams of steel lighting poles.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The ultrasonic flaw detection device for weld seams of steel lighting poles of this utility model includes a main body. A conveying and adjusting assembly is provided on one side of the main body. The conveying and adjusting assembly includes two conveying components and an adjusting component. The conveying component includes a fixed frame. A stepper motor is fixedly installed on one side of the fixed frame. A drive shaft is fixedly installed on the output end of the stepper motor. A first sprocket is passed through and fixedly installed on the drive shaft. Chains are meshed around the outer periphery of the two first sprockets. A second sprocket is meshed on the other side of the two chains. The two ends of the second sprocket are movably installed on the fixed frame. A chain guide rail is fixedly installed in the inner cavity of the fixed frame. The chain guide rail is slidably installed with the inner side of the chain. Several conveying feet are fixedly installed on the outer surface of the chain.

[0007] Preferably, the main body includes a testing platform, an ultrasonic flaw detection device is fixedly installed on the top of the testing platform, a drop groove is opened on the top of the testing platform, and a collection hopper is placed on one side of the bottom of the testing platform.

[0008] Preferably, the adjusting component includes a base, a mounting bracket is fixedly mounted on the top of the base, a servo motor with a self-locking function is fixedly mounted on the top of the mounting bracket, and a ball screw is fixedly mounted on the output end of the servo motor.

[0009] Preferably, the adjusting component further includes a ball nut, which is threaded through and connected to a ball screw, and a fixing bracket is fixedly installed on one side of the ball nut.

[0010] Preferably, a fixed bearing is movably mounted at the bottom of the ball screw, a support block is fixedly mounted at the bottom of the fixed bearing, a base is fixedly mounted at the bottom of the support block, and another fixed bracket is fixedly mounted on one side of the support block.

[0011] Preferably, the adjusting component further includes two limiting rods, both of which are slidably mounted through and on limiting sliders, and a fixing frame is fixedly mounted on one side of each of the two limiting sliders.

[0012] Preferably, both of the limiting rods are connected and fixedly mounted with a fixing block, and another fixing bracket is fixedly mounted on one side of each of the two fixing blocks.

[0013] The advantages of this utility model are:

[0014] 1. Through the structural design of the conveying component, the stepper motor drives the transmission shaft and the first sprocket to rotate, causing the chain to slide on the chain guide rail. The conveying feet on the chain realize the stable conveying of the steel lighting pole, accurately control the conveying speed, and improve the efficiency of weld inspection.

[0015] 2. This utility model, through the structural design of the adjusting component, uses a servo motor to drive the ball screw to rotate, and the ball nut to drive the fixed frame to rise and fall along the limit rod, flexibly adjusting the distance between the two conveying components to adapt to steel lighting poles of different specifications. This solves the problem of poor adaptability of existing equipment and improves the versatility of the detection device. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is an exploded view of the conveying and regulating component structure of this utility model;

[0019] Figure 3 This is an exploded view of the conveyor structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the adjusting component structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the main structure of this utility model.

[0022] In the diagram: 1. Main body; 2. Conveying and adjusting assembly; 3. Conveying component; 4. Adjusting component; 11. Detection platform; 12. Ultrasonic flaw detection device; 13. Drop trough; 14. Collection hopper; 21. Fixing frame; 22. Stepper motor; 23. Drive shaft; 24. First sprocket; 25. Second sprocket; 26. Chain guide rail; 27. Chain; 28. Conveying foot; 29. ​​Support block; 31. Base; 32. Mounting frame; 33. Servo motor; 34. Ball screw; 35. Ball nut; 36. Fixed bearing; 37. Limiting slider; 38. Limiting rod; 39. Fixing block. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figures 1-5 As shown, an ultrasonic flaw detection device for weld seams of steel lighting poles includes a main body 1. A conveying adjustment assembly 2 is provided on one side of the main body 1. The conveying adjustment assembly 2 includes two conveying components 3 and an adjustment component 4. The conveying component 3 includes a fixed frame 21. A stepper motor 22 is fixedly installed on one side of the fixed frame 21. A drive shaft 23 is fixedly installed at the output end of the stepper motor 22. A first sprocket 24 is passed through and fixedly installed on the drive shaft 23. Chains 27 are meshed around the outer periphery of the two first sprockets 24. A second sprocket 25 is meshed on the other side of the two chains 27. The two ends of the second sprocket 25 are movably installed on the fixed frame 21. A chain guide rail 26 is fixedly installed in the inner cavity of the fixed frame 21. The chain guide rail 26 is slidably installed on the inner side of the chain 27. Several conveying feet 28 are fixedly installed on the outer surface of the chain 27.

[0025] During operation, the stepper motor 22 drives the transmission shaft 23 at the output end to rotate, causing the two first sprockets 24 to rotate accordingly. The chain 27 is limited by the first sprocket 24 and the second sprocket 25. At this time, the chain 27 will rotate with the rotation of the first sprocket 24, thereby driving the conveying foot 28 to move and smoothly convey the steel lighting pole.

[0026] Furthermore, the main body 1 includes a detection platform 11, an ultrasonic flaw detection device 12 is fixedly installed on the top of the detection platform 11, a drop trough 13 is opened on the top of the detection platform 11, and a collection hopper 14 is placed on one side of the bottom of the detection platform 11.

[0027] During operation, the steel lighting poles being transported undergo ultrasonic testing using the ultrasonic flaw detection device 12 to detect flaws in the welds of the steel lighting poles. After the testing is completed, the steel lighting poles fall through the drop trough 13 and are collected by the collection bucket 14, thus completing the collection work after testing.

[0028] Furthermore, the adjusting component 4 includes a base 31, a mounting bracket 32 ​​is fixedly mounted on the top of the base 31, a servo motor 33 with a self-locking function is fixedly mounted on the top of the mounting bracket 32, and a ball screw 34 is fixedly mounted on the output end of the servo motor 33.

[0029] During operation, the base 31 supports the bottom of the mounting frame 32, ensuring the stability of the conveying and adjusting assembly 2 during operation, so that the conveying and adjusting of the steel lighting pole can be carried out continuously and reliably.

[0030] Furthermore, the adjusting component 4 also includes a ball nut 35, which is threaded through and connected to a ball screw 34, and a fixing bracket 21 is fixedly installed on one side of the ball nut 35.

[0031] During operation, when the servo motor 33 is working, the ball screw 34 at the output end rotates. The rotational motion of the ball screw 34 is converted into the linear motion of the ball nut 35 through the threaded engagement between the ball screw 34 and the ball nut 35. This threaded engagement between the ball screw 34 and the ball nut 35 drives the fixed frame 21 on one side to move up and down.

[0032] Furthermore, a fixed bearing 36 is movably mounted on the bottom of the ball screw 34, a support block 29 is fixedly mounted on the bottom of the fixed bearing 36, a base 31 is fixedly mounted on the bottom of the support block 29, and another fixed bracket 21 is fixedly mounted on one side of the support block 29.

[0033] During operation, the bottom of the fixed bearing 36 is fixed by the support block 29, which is beneficial to the stability of the ball screw 34 during rotation.

[0034] Furthermore, the adjusting component 4 also includes two limiting rods 38, both of which are through and slidably mounted with limiting sliders 37, and a fixing bracket 21 is fixedly mounted on one side of the two limiting sliders 37.

[0035] During operation, the fixed frame 21 is raised and lowered by the ball nut 35, which can flexibly control the gap between the two conveying adjustment components 2, thereby adjusting the movement for steel lighting poles of different specifications, so that the gap between the two conveying adjustment components 2 matches the diameter of the steel lighting pole. With the cooperation of the limit slider 37 and the limit rod 38, the stability of the fixed frame 21 during movement is effectively guaranteed, and deviation is avoided.

[0036] Furthermore, both limit rods 38 are connected and fixedly installed with fixing blocks 39, and another fixing bracket 21 is fixedly installed on one side of the two fixing blocks 39;

[0037] During operation, the support block 29 and the fixing block 39 provide multi-point support for the fixing frame 21, which enhances the load-bearing capacity of the fixing frame 21 and ensures that the conveying adjustment component 2 can withstand sufficient weight when conveying the steel lighting pole, thereby improving the reliability of the device.

[0038] Working principle: First, according to the specifications of the steel lighting pole to be inspected, the servo motor 33 is started. The servo motor 33 drives the ball screw 34 to rotate, and the ball nut 35 drives the fixed frame 21 to rise and fall along the limit rod 38. The distance between the two conveying parts 3 is adjusted to match the diameter of the steel lighting pole. Then, the steel lighting pole is placed on the conveying foot 28, and the stepper motor 22 is started. The stepper motor 22 drives the first sprocket 24 to rotate through the transmission shaft 23. The chain 27 slides on the chain guide rail 26, and the conveying foot 28 pushes the steel lighting pole to move towards the inspection platform 11. When the steel lighting pole moves to the inspection platform 11, the ultrasonic flaw detection device 12 performs ultrasonic flaw detection on its weld. After the inspection is completed, the steel lighting pole falls into the collection hopper 14 through the drop trough 13.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An ultrasonic flaw detection device for weld seams of steel lighting poles, comprising a main body (1), characterized in that: A conveying adjustment assembly (2) is provided on one side of the main body (1). The conveying adjustment assembly (2) includes two conveying components (3) and an adjustment component (4). The conveying component (3) includes a fixed frame (21). A stepper motor (22) is fixedly installed on one side of the fixed frame (21). A drive shaft (23) is fixedly installed at the output end of the stepper motor (22). A first sprocket (24) is fixedly installed through the drive shaft (23). A chain (27) is meshed around the outer periphery of the two first sprockets (24). A second sprocket (25) is meshed on the other side of the two chains (27). The two ends of the second sprocket (25) are movably installed on the fixed frame (21). A chain guide rail (26) is fixedly installed in the inner cavity of the fixed frame (21). The chain guide rail (26) and the inner side of the chain (27) are slidably installed. Several conveying feet (28) are fixedly installed on the outer surface of the chain (27).

2. The ultrasonic flaw detection device for weld seams of steel lighting poles according to claim 1, characterized in that: The main body (1) includes a detection platform (11), an ultrasonic flaw detection device (12) is fixedly installed on the top of the detection platform (11), a drop groove (13) is opened on the top of the detection platform (11), and a collection hopper (14) is placed on one side of the bottom of the detection platform (11).

3. The ultrasonic flaw detection device for weld seams of steel lighting poles according to claim 1, characterized in that: The adjusting component (4) includes a base (31), a mounting bracket (32) is fixedly installed on the top of the base (31), a servo motor (33) with a self-locking function is fixedly installed on the top of the mounting bracket (32), and a ball screw (34) is fixedly installed at the output end of the servo motor (33).

4. The ultrasonic flaw detection device for weld seams of steel lighting poles according to claim 3, characterized in that: The adjusting component (4) also includes a ball nut (35), which is threaded through and connected to a ball screw (34), and a fixing bracket (21) is fixedly installed on one side of the ball nut (35).

5. The ultrasonic flaw detection device for weld seams of steel lighting poles according to claim 4, characterized in that: A fixed bearing (36) is movably installed at the bottom of the ball screw (34), a support block (29) is fixedly installed at the bottom of the fixed bearing (36), a base (31) is fixedly installed at the bottom of the support block (29), and another fixed bracket (21) is fixedly installed on one side of the support block (29).

6. The ultrasonic flaw detection device for weld seams of steel lighting poles according to claim 4, characterized in that: The adjusting component (4) also includes two limiting rods (38), both of which are through and slidably mounted with limiting sliders (37), and a fixing frame (21) is fixedly mounted on one side of each of the two limiting sliders (37).

7. The ultrasonic flaw detection device for weld seams of steel lighting poles according to claim 6, characterized in that: Both of the limiting rods (38) are connected and fixedly mounted with fixing blocks (39), and another fixing bracket (21) is fixedly mounted on one side of the two fixing blocks (39).

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