A noodle anti-sticking device and noodle machine

Abstract

This application provides a noodle anti-sticking device and a noodle machine, belonging to the technical field of food processing equipment. It includes a knife holder and knife rollers and a noodle comb mounted on the knife holder. The noodle comb corresponds one-to-one with the knife rollers, and is located on one side of the two knife rollers facing away from each other. The contact end of the comb teeth with the tooth grooves of the knife rollers is close to the horizontal center line of the knife rollers. This noodle anti-sticking device maximizes the horizontal distance between the comb teeth corresponding to the two knife rollers, thereby increasing the distance between the two strands of noodles separated from the tooth grooves of the two knife rollers, thus preventing the noodles from sticking together and ensuring product quality.

Description

Technical Field

[0001] This application belongs to the field of food processing equipment technology, and more specifically, relates to a noodle anti-sticking device and a noodle machine using the noodle anti-sticking device. Background Technology

[0002] The straight-line shredder in a noodle machine is a common shredder structure in the instant noodle industry. It consists of two parallel cylindrical cutter rollers. The dough is cut into noodles between these rollers. The teeth of a dough comb correspond to the grooves on the cutter rollers, separating the noodles from the grooves. The noodles on both rollers fall downwards under the action of the dough comb. However, the two strands of noodles are prone to clumping together during this fall, which can cause them to stick together during subsequent steaming or cooking, affecting product quality. Utility Model Content

[0003] The purpose of this application is to provide a noodle anti-sticking device, which aims to solve the problem of noodles easily clumping in existing noodle machines.

[0004] To achieve the above objectives, the technical solution adopted in this application is: to provide a noodle anti-sticking device, including: a knife holder and a knife roller and a noodle comb installed on the knife holder, wherein the noodle comb corresponds one-to-one with the knife roller, the noodle comb is located on the side of the two knife rollers facing away from each other, and the contact end of the comb teeth of the noodle comb and the tooth groove of the knife roller is close to the horizontal center line of the knife roller.

[0005] In one possible implementation, a support shaft is fixedly mounted on the blade holder, the support shaft being parallel to the rotation axis of the blade roller, the face comb being rotatably connected to the support shaft, and an elastic element being installed between the face comb and the blade holder. The elastic element applies a force to the face comb, causing the comb teeth to fit tightly into the tooth groove.

[0006] In one possible implementation, the elastic element is a tension spring located between the support shaft and the comb teeth.

[0007] In one possible implementation, a lifting ring is fixedly installed on the inner sidewall of the comb, and a hook at the end of the tension spring hooks the lifting ring.

[0008] In one possible implementation, the lifting ring is provided with a stud, and the stud is threadedly connected to the face comb.

[0009] In one possible implementation, the lifting ring is provided with a suction cup that is adsorbed and fixed to the inner sidewall of the face comb.

[0010] In one possible implementation, the elastic element is a compression spring located on the side of the support shaft opposite to the comb teeth.

[0011] In one possible implementation, a push rod is slidably mounted on the blade holder, the push rod having a degree of freedom to move in a direction perpendicular to the rotation axis of the comb, and a compression spring applies a force to the push rod toward the comb side, thereby causing one end of the push rod to abut against the inner sidewall of the comb.

[0012] In one possible implementation, the tool holder has a guide hole that slides with the push rod, and the compression spring is located inside the guide hole.

[0013] Compared with the prior art, the noodle anti-sticking device of this application has a dough comb installed on the side of the two cutter rollers facing away from each other. The contact end of the dough comb teeth with the tooth groove of the cutter roller is close to the horizontal line of the center of the cutter roller. Therefore, this application maximizes the horizontal distance between the dough comb teeth corresponding to the two cutter rollers, thereby increasing the distance between the two strands of noodles that are separated from the tooth groove of the two cutter rollers, thus avoiding the problem of the two strands of noodles sticking together and ensuring the quality of the product.

[0014] Another objective of this utility model is to provide a noodle machine, which includes any one of the above-mentioned noodle anti-sticking devices.

[0015] Compared with the prior art, the noodle machine of this application uses a noodle anti-sticking device in which the noodle comb is installed on the side of the two cutter rollers that are opposite to each other, and the contact end of the comb teeth of the noodle comb with the tooth groove of the cutter roller is close to the horizontal line of the center of the cutter roller. Therefore, this application maximizes the horizontal distance between the comb teeth of the noodle comb corresponding to the two cutter rollers, thereby increasing the distance between the two strands of noodles that are separated from the tooth groove of the two cutter rollers, thus avoiding the problem of the two strands of noodles sticking together and ensuring the quality of the product. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a cross-sectional view of a noodle anti-sticking device provided in Embodiment 1 of this application;

[0018] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0019] Figure 3This is a three-dimensional structural diagram of the lifting ring provided in Embodiment 1 of this application;

[0020] Figure 4 This is a three-dimensional structural diagram of the lifting ring provided in Embodiment 2 of this application;

[0021] Figure 5 A three-dimensional structural diagram of the support rod provided in Embodiment 1 of this application;

[0022] Figure 6 This is a cross-sectional view of a noodle anti-sticking device provided in Embodiment 3 of this application;

[0023] Figure 7 for Figure 6 Enlarged view of point B in the middle.

[0024] In the diagram: 1. Blade holder; 101. Support shaft; 102. Elastic element; 103. Lifting ring; 104. Hook ring; 105. Support rod; 106. Annular groove; 107. Stud; 108. Suction cup; 109. Push rod; 110. Guide hole; 111. Limiting ring; 2. Blade roller; 201. Tooth groove; 3. Face comb; 301. Comb teeth. Detailed Implementation

[0025] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0026] Please see Figure 1 The present application provides a noodle anti-sticking device. The noodle anti-sticking device includes: a knife holder 1 and a knife roller 2 and a noodle comb 3 mounted on the knife holder 1. The noodle comb 3 corresponds one-to-one with the knife roller 2. The noodle comb 3 is located on the side of the two knife rollers that are opposite to each other. The contact end of the comb teeth 301 of the noodle comb 3 with the tooth groove 201 of the knife roller 2 is close to the horizontal center line of the knife roller 2.

[0027] This embodiment provides a noodle anti-sticking device. Compared with the prior art, the noodle comb 3 is installed on the side of the two cutter rollers 2 that are opposite to each other. The contact end of the comb teeth 301 of the noodle comb 3 and the tooth groove 201 of the cutter roller 2 is close to the horizontal line of the center of the cutter roller 2. Therefore, this application maximizes the horizontal distance between the comb teeth 301 of the noodle comb 3 corresponding to the two cutter rollers 2, thereby increasing the distance between the two strands of noodles that are separated from the tooth groove 201 of the two cutter rollers 2, thus avoiding the problem of the two strands of noodles sticking together and ensuring the quality of the product.

[0028] In actual production, this design has yielded significant results. Operators have observed a marked improvement in the smoothness of the noodles as they pass through the area of ​​the cutter roller 2 equipped with the noodle comb 3. Noodles that previously tended to tangle are now clearly separated into two strands, each following its own path. This not only reduces production interruptions caused by noodle clumping but also greatly improves production efficiency. Furthermore, since the noodles are no longer tangled, subsequent processing steps become much easier. For example, during steaming or boiling, the noodles are heated evenly, resulting in more consistent noodle quality and a better texture.

[0029] In some embodiments, please refer to Figure 1 A support shaft 101 is fixedly mounted on the blade holder 1. The support shaft 101 is parallel to the rotation axis of the blade roller 2. The face comb 3 is rotatably connected to the support shaft 101. An elastic element 102 is installed between the face comb 3 and the blade holder 1. The elastic element 102 applies force to the face comb 3, causing the comb teeth 301 to fit tightly against the tooth groove 201. In this embodiment, the blade roller 2 is arranged along the length direction of the blade holder 1, and the face comb 3 is located on the outer side of the blade holder 1 in the width direction. The support shaft 101 is fixed on the outer wall of the blade holder 1 directly opposite the face comb 3, and the axial direction of the support shaft 101 is consistent with the axial direction of the blade roller 2. The elastic element 102 is installed between the face comb 3 and the blade holder 1. The elastic element 102 applies force to the face comb 3, causing the comb teeth 301 of the face comb 3 to abut against the tooth groove 201 of the blade roller 2, thereby ensuring that the ends of the comb teeth 301 fit against the tooth groove 201 and avoiding gaps between the comb teeth 301 and the tooth groove 201, which would affect the peeling effect of the noodles. Existing noodle combs 3 are all directly fixed to the cutter holder 1 with screws. In actual production, the ends of the comb teeth 301 wear due to friction with the tooth grooves 201, resulting in gaps between the comb teeth 301 and the tooth grooves 201. This affects the peeling effect of the comb teeth 301 on the noodles, requiring regular maintenance or even replacement of the noodle comb 3. In contrast, the noodle comb 3 of this application can rotate around the support shaft 101. During the wear process of the comb teeth 301, the elastic element 102 uses its own elasticity to move the comb teeth 301 closer to the tooth grooves 201, thereby ensuring that the comb teeth 301 and the tooth grooves 201 always remain in contact, ensuring the peeling effect on the noodles. The number of elastic elements 102 is at least two, arranged symmetrically around the center of the noodle comb 3, thereby ensuring that the force on the noodle comb 3 remains balanced.

[0030] During the actual operation, when the noodles enter the tooth groove 201 as the cutter roller 2 rotates, the comb teeth 301 remain in close contact with the tooth groove 201, effectively peeling the noodles out of the groove. Furthermore, as the noodles are continuously peeled, the comb teeth 301 experience continuous wear. However, due to the presence of the elastic element 102, it automatically adjusts the position of the comb teeth 301, ensuring that the fit between the comb teeth 301 and the tooth groove 201 remains optimal. Even after prolonged continuous operation, stable and efficient noodle peeling is guaranteed. The advantage of symmetrically arranging the elastic element 102 around the center of the noodle comb 3 is significant. When the noodle comb 3 is working, the elastic force in all directions can act evenly on the noodle comb 3, preventing it from wobbling or tilting due to uneven force. This further ensures the fitting accuracy between the comb teeth 301 and the tooth groove 201, greatly improving the quality of noodle peeling. Meanwhile, the symmetrically arranged elastic elements 102 make the noodle comb 3 more stable and reliable throughout the entire operation, reducing the problem of poor noodle peeling effect caused by various unstable factors. On the actual production line, this stable and efficient noodle peeling device can significantly improve production efficiency, reduce the defect rate caused by incomplete noodle peeling, and save enterprises a lot of production costs, thus having extremely high practical value.

[0031] In some embodiments, please refer to Figure 1 and Figure 2 The elastic element 102 is a tension spring, located between the support shaft 101 and the comb teeth 301. In this embodiment, the elastic element 102 is a tension spring. The two ends of the tension spring in the length direction are connected to the inner side of the face comb 3 and the blade holder 1, respectively. The connection between the tension spring and the face comb 3 is located between the support shaft 101 and the comb teeth 301, so when the tension spring applies a pulling force to the face comb 3, it can make the comb teeth 301 move towards the tooth groove 201.

[0032] In some embodiments, please refer to Figure 1 and Figure 2A lifting ring 103 is fixedly installed on the inner wall of the face comb 3, and a hook 104 at the end of the tension spring hooks the lifting ring 103. In this embodiment, the lifting ring 103 is fixedly installed on the inner wall of the face comb 3 (the side of the face comb 3 facing the cutter roller 2 is its inner side). Hooks 104 are provided at both ends of the tension spring along its length. The tension spring hooks the ring structure of the lifting ring 103 through the hooks 104, thereby achieving a fixed connection with the face comb 3. A support rod 105 is fixedly installed on the cutter holder 1, and the length direction of the support rod 105 is parallel to the axial direction of the support shaft 101. The tension spring hooks the support rod 105 through the hooks 104, thereby achieving a fixed connection with the cutter holder 1. In order to prevent the hooks 104 of the tension spring from coming off the support rod 105, an annular groove 106 is provided on the outer circumference of the support rod 105. The hook 104 of the tension spring is installed in the annular groove 106, thereby restricting the free end of the hook 104 from moving along the length of the support rod 105.

[0033] Furthermore, to ensure good elasticity and stability during operation, the tension spring is made of high-strength, high-quality spring steel. Its elastic modulus has been precisely calculated and tested to provide suitable tension between the comb 3 and the cutter holder 1. When the comb 3 is subjected to external force during operation, the tension spring can respond promptly, adjusting the relative position between the comb 3 and the cutter roller 2 through its own extension and contraction. This adjustment helps ensure a more uniform and stable combing effect on the noodles by the comb 3, improving the working efficiency and product quality of the entire combing mechanism.

[0034] In addition, considering the influence of the working environment, rust prevention treatment is applied to the surface of the tension springs. By coating with a special anti-rust paint or using processes such as galvanizing, the tension springs are effectively prevented from rusting in humid or corrosive environments, extending their service life. This not only ensures the normal operation of the combing device but also reduces equipment failures and downtime caused by tension spring damage, improving the continuity and stability of production.

[0035] In some embodiments, please refer to Figure 3 The lifting eye 103 is provided with a stud 107, which is threadedly connected to the face comb 3. In this embodiment, the stud 107 and the lifting eye 103 are integrally manufactured by casting, and the external thread on the stud 107 is machined. The face comb 3 has a threaded hole that matches the stud 107. The lifting eye 103 is threadedly connected to the face comb 3 via the stud 107, thereby facilitating the assembly and disassembly of the lifting eye 103.

[0036] In some embodiments, please refer to Figure 4The lifting ring 103 is equipped with a suction cup 108 that is adsorbed and fixed to the inner wall of the comb 3. In this embodiment, the suction cup 108 is a permanent magnet suction cup. The comb 3 is made of a magnetically conductive metal material, such as stainless steel, while the comb teeth 301 are made of a wear-resistant material, such as alloy steel. The lifting ring 103 is directly adsorbed and fixed to the inner wall of the comb 3 by the suction cup 108. The magnetic fixing method facilitates the disassembly and assembly of the lifting ring 103 and the adjustment of its installation position.

[0037] In some embodiments, please refer to Figure 6 and Figure 7 The elastic element 102 is a compression spring, located on the side of the support shaft 101 away from the comb teeth 301. In this embodiment, the elastic element 102 is a compression spring, which is installed on the side of the support shaft 101 away from the comb teeth 301. The point of force application of the compression spring to the comb 3 and the comb teeth 301 are located on the upper and lower sides of the support shaft 101, respectively. The compression spring applies a force to the comb 3 away from the blade holder 1. Under the action of the compression spring, the upper end of the comb 3 moves away from the blade holder 1, while the comb teeth 301 at the bottom of the comb 3 move closer to the blade roller 2.

[0038] In some embodiments, please refer to Figure 6 and Figure 7 A push rod 109 is slidably mounted on the blade holder 1. The push rod 109 has a degree of freedom to move in a direction perpendicular to the rotation axis of the comb 3. A compression spring applies a force to the push rod 109 toward the comb 3, thereby causing one end of the push rod 109 to abut against the inner wall of the comb 3. In this embodiment, the push rod 109 is mounted on the side of the blade holder 1 directly opposite the comb 3. The push rod 109 is a cylindrical rod and is slidably mounted on the blade holder 1 in a horizontal direction. The contact end of the push rod 109 with the inner wall of the comb 3 is an arc surface, thereby reducing the frictional resistance between the push rod 109 and the comb 3. A compression spring is installed between the push rod 109 and the blade holder 1, thereby applying a force to the push rod 109 toward the comb 3, so that the end of the push rod 109 always abuts against the inner wall of the comb 3.

[0039] In some embodiments, please refer to Figure 6 and Figure 7A guide hole 110 is provided on the outer wall of the tool holder 1, which slides with the push rod 109. The compression spring is located inside the guide hole 110. In this embodiment, the guide hole 110 is a circular blind hole. A limiting ring 111 is fitted on the push rod 109. The limiting ring 111 is threaded to the push rod 109. The outer diameter of the limiting ring 111 is the same as the inner diameter of the guide hole 110. The push rod 109 slides with the inner wall of the guide hole 110 through the limiting ring 111. The compression spring is installed inside the guide hole 110. One end of the compression spring abuts against the inner wall of the guide hole 110, and the other end of the compression spring is fitted on the push rod 109 and abuts against the end face of the limiting ring 111. The compression spring applies a force to the push rod 109 through the limiting ring 111. By fitting the compression spring on the push rod 109, the compression spring is supported and limited, ensuring that the force on the push rod 109 is more balanced. Since the limiting ring 111 and the push rod 109 are connected by a thread, the position of the limiting ring 111 on the push rod 109 can be adjusted by rotating the limiting ring 111, thereby changing the compression deformation of the compression spring. The elastic force of the compression spring will eventually be converted into the force exerted by the comb teeth 301 on the tooth groove 201, thus realizing the adjustment of the force exerted by the comb teeth 301 on the tooth groove 201.

[0040] This utility model also provides a noodle machine, which includes any one of the above-mentioned noodle anti-sticking devices.

[0041] This embodiment provides a noodle anti-sticking device for a noodle machine. Compared with the prior art, the noodle comb 3 is installed on the side where the two cutter rollers 2 are opposite to each other, and the contact end of the comb teeth 301 of the noodle comb 3 and the tooth groove 201 of the cutter roller 2 is close to the horizontal line of the center of the cutter roller 2. Therefore, this application maximizes the horizontal distance between the comb teeth 301 of the noodle comb 3 corresponding to the two cutter rollers 2, thereby increasing the distance between the two strands of noodles that are separated from the tooth groove 201 of the two cutter rollers 2, thus avoiding the problem of the two strands of noodles sticking together and ensuring the quality of the product.

[0042] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A noodle anti-sticking device, characterized in that, include: The tool holder includes a cutting roller and a face comb mounted on the tool holder. The face comb corresponds one-to-one with the cutting roller. The face comb is located on one side of the two cutting rollers that are facing away from each other. The contact end of the comb teeth of the face comb with the tooth groove of the cutting roller is close to the horizontal center line of the cutting roller.

2. The noodle anti-blocking device according to claim 1, wherein A support shaft is fixedly installed on the blade holder, and the support shaft is parallel to the rotation axis of the blade roller. The face comb is rotatably connected to the support shaft. An elastic element is installed between the face comb and the blade holder. The elastic element applies a force to the face comb, causing the comb teeth to fit tightly in the tooth groove.

3. A noodle anti-blocking device according to claim 2, wherein The elastic element is a tension spring, which is located between the support shaft and the comb teeth.

4. A noodle anti-blocking device according to claim 3, wherein A lifting ring is fixedly installed on the inner side wall of the comb, and the hook at the end of the tension spring hooks onto the lifting ring.

5. A noodle anti-blocking device as claimed in claim 4, wherein The lifting ring is provided with a stud, and the stud is connected to the face comb by a thread.

6. A noodle anti-blocking device as claimed in claim 4, wherein The lifting ring is equipped with a suction cup that adheres to and is fixed to the inner sidewall of the face comb.

7. A noodle anti-blocking device as claimed in claim 2, wherein The elastic element is a compression spring, which is located on the side of the support shaft opposite to the comb teeth.

8. A noodle anti-blocking device as claimed in claim 7, wherein A push rod is slidably mounted on the blade holder. The push rod has a degree of freedom to move in a direction perpendicular to the rotation axis of the comb. The compression spring applies a force to the push rod toward the comb, so that one end of the push rod abuts against the inner wall of the comb.

9. A noodle anti-blocking device as claimed in claim 8, wherein The tool holder has a guide hole that slides with the push rod, and the compression spring is located inside the guide hole.

10. A noodle maker characterised by, Includes a noodle anti-sticking device as described in any one of claims 1-9.

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