A shaping device for antibacterial and wear-resistant large brushes
By using the pre-shaping plate and shaping roller group in the shaping device, the bristles of the antibacterial and wear-resistant large brush are adjusted from an upright state to a slanted state, which solves the problem that the bristles cannot present a slant and improves the fit and aesthetics of the product.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG HORSEPOWER BRUSH CO LTD
- Filing Date
- 2025-08-06
- Publication Date
- 2026-07-03
AI Technical Summary
In the existing technology, the bristles of antibacterial and wear-resistant large brushes cannot effectively present a slant, which cannot meet special design requirements and affects the fit and aesthetics of the product.
Design a shaping device, including a pre-shaping plate and a shaping roller group. Through the cooperation of heating roller and pressure roller, the raw material is pressed from an upright state to a slanted state, and a servo motor drives the take-up roller for collection.
It enables the adjustment of the skew of the fabric, improves the fit and aesthetics of the material, and expands the product's application range.
Smart Images

Figure CN224440663U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of large brush technology, and in particular to a shaping device for antibacterial and wear-resistant large brushes. Background Technology
[0002] Antibacterial and durable large-bristled brushes are products specifically designed for cleaning appliances. Their main components include a base plate and bristles fixed to it. These brushes not only possess excellent antibacterial properties, effectively inhibiting bacterial growth, but also exhibit strong wear resistance, maintaining a long service life even with frequent use.
[0003] During normal production, the bristles are held upright. However, to meet the needs of some customers with special requirements, it is necessary to adjust the bristles to a certain angle. Therefore, it is essential to design a shaping device for antibacterial and wear-resistant large brushes. Summary of the Invention
[0004] The purpose of this application is to provide a shaping device for antibacterial and wear-resistant large brushes.
[0005] To achieve the above objectives, this application provides the following technical solution: a shaping device for antibacterial and wear-resistant large brushes, comprising a base, a feed guide plate horizontally fixed to the base, and a plurality of horizontally rotatably mounted feed guide rollers, a plurality of horizontally fixed tension shafts, two pairs of horizontally rotatably mounted shaping rollers, a horizontally rotatably mounted guide roller, and a horizontally rotatably mounted take-up roller arranged sequentially on the base. A bracket is also fixed to the base, and the bracket is located between the tension shafts and the shaping rollers. A cylinder is vertically fixed to the bracket, and the piston rod end of the cylinder is... The part is connected to the connecting plate, and a pre-shaping plate with heating function is fixedly connected to the connecting plate. The pre-shaping plate can cooperate with the feeding guide plate. The pre-shaping plate has an inclined guide surface. The shaping roller group includes an upper heating roller and a lower pressure roller. The lower pressure roller is horizontally rotatably mounted on the connecting seat. The connecting seat and the slider are fixedly connected. The slider is slidably connected to the guide rail. The guide rail is fixed on the machine base. The connecting seat is also connected to the piston rod end of the second cylinder. The second cylinder is vertically fixed on the machine base. The upper heating roller is horizontally rotatably mounted on the machine base.
[0006] The machine base is also fixed with a feeding tension seat, the tension shaft is horizontally fixed on the feeding tension seat, and a limiting guide bar is also fixed on the tension shaft.
[0007] The feed guide plate is also fixed with guide strips.
[0008] The bracket is also fixed with a guide sleeve, and a guide post is vertically slidably connected to the guide sleeve. The guide post is fixedly connected to the pre-shaping plate.
[0009] The take-up roller is driven by a servo motor.
[0010] A belt feed retainer ring is also fixed on the middle belt feed guide roller.
[0011] In summary, the technical effects and advantages of this utility model are as follows:
[0012] In this invention, the pre-shaping plate and the upper heating roller and lower pressing roller of the shaping roller group work together to press the originally upright bristles of the antibacterial and wear-resistant large brush into a slanted bristle state, thereby meeting the product design and usage requirements. At the same time, it not only improves the fit and aesthetics of the material, but also enhances the functionality of the finished product and expands its application range. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the embodiments or the prior art will be briefly introduced below.
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a three-dimensional structural diagram of the present invention with the removed portion;
[0016] Figure 3 This is a partial three-dimensional structural schematic diagram of the present invention;
[0017] In the diagram: 1. Machine base; 2. Feed guide plate; 3. Guide bar; 4. Cover; 5. Take-up roller; 6. Servo motor one; 7. Outgoing roller; 8. Support; 9. Limiting guide bar; 10. Tension shaft; 11. Feed tension seat; 12. Feed belt retaining ring; 13. Feed belt guide roller; 14. Cylinder two; 15. Connecting seat; 16. Guide rail; 17. Slider; 18. Lower pressure roller; 19. Upper heating roller; 20. Synchronous belt; 21. Driven pulley; 22. Main pulley; 23. Servo motor two; 24. Pre-forming plate; 24a. Inlet surface; 25. Guide sleeve; 26. Guide post; 27. Cylinder one; 28. Connecting plate. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0019] like Figures 1-3As shown, this shaping device for antibacterial and wear-resistant large brushes includes a base 1, a feed guide plate 2 horizontally fixed to the base 1, and a plurality of horizontally rotatable feed guide rollers 13, a plurality of horizontally fixed tension shafts 10, two pairs of horizontally rotatable shaping roller groups, a horizontally rotatable guide roller 7, and a horizontally rotatable take-up roller 5 arranged sequentially on the base 1. A bracket 8 is also fixed to the base 1, and the bracket 8 is located between the tension shafts 10 and the shaping roller groups. A cylinder 27 is vertically fixed to the bracket 8, and the piston rod end of the cylinder 27 is connected to a connecting... Connecting plate 28, a pre-shaping plate 24 with heating function is fixedly connected to the connecting plate 28, and the pre-shaping plate 24 can cooperate with the feeding guide plate 2. The pre-shaping plate 24 has an inclined guide surface 24a. The pre-shaping plate 24 is made using existing technology, and existing electric heating tubes can be installed inside it to heat it. Under the action of the guide surface 24a, the antibacterial and wear-resistant large brush enters the channel formed between the pre-shaping plate 24 and the feeding guide plate 2. Due to the distance between the pre-shaping plate 24 and the feeding guide plate 2... When the height of the material is less than that of the fabric, the moving antibacterial and wear-resistant large brush, under the action of the pre-shaping plate 24, tilts the fabric, which is a technique already in use. The shaping roller group includes an upper heating roller 19 and a lower pressure roller 18. In practice, the frame also has a cover 4, with the upper heating roller 19 located inside the cover 4. Simultaneously, the feed guide plate 2 has a clearance notch, where the upper heating roller 19 and the lower pressure roller 18 are located. The lower pressure roller 18 is horizontally rotatably mounted on the connecting seat 15. The connecting seat 15 and the slider 17 are fixedly connected, and the slider 17 is slidably connected to... The guide rail 16 is fixed on the machine base 1. The connecting seat 15 is also connected to the piston rod end of the cylinder 14. The cylinder 14 is vertically fixed on the machine base 1. In practice, the cylinder 14 can drive the lower pressure roller 18 to move upward or downward. This is the existing technology. The upper heating roller 19 is horizontally rotated and installed on the machine base 1. After the initially inclined antibacterial and wear-resistant large brush enters the upper heating roller 19 and the lower pressure roller 18, it finally pulls the antibacterial and wear-resistant large brush to the specified inclination, thus obtaining the antibacterial and wear-resistant large brush in the inclined state.
[0020] The base 1 is also fixed with a feeding tension seat 11, and the tension shaft 10 is horizontally fixed on the feeding tension seat 11. The tension shaft 10 is also fixed with a limiting guide strip 9. By passing the antibacterial and wear-resistant large brush around the tension shaft 10 in sequence, the antibacterial and wear-resistant large brush can be subjected to corresponding resistance during the movement, thereby maintaining the corresponding tension state. This adopts the existing technology.
[0021] Guide strips 3 are also fixed on the feed guide plate 2 to limit the left and right movement of the antibacterial and wear-resistant large brush on the feed guide plate 2.
[0022] A guide sleeve 25 is also fixed on the bracket 8. A guide post 26 is vertically slidably connected to the guide sleeve 25. The guide post 26 is fixedly connected to the pre-forming plate 24. With this structure, the pre-forming plate 24 can be made to move up and down more stably and reliably through the structure of the guide sleeve 25 and the guide post 26.
[0023] The take-up roller 5 is driven by a servo motor 6. In practice, the take-up roller 5 can be disassembled and assembled as needed, which is an existing technology. At the same time, it can be operated as needed by the servo motor 6.
[0024] A feed guide roller 13 located in the middle is also fixed with a feed retainer ring 12 to limit the left and right movement of the antibacterial and wear-resistant large brush on the feed guide roller.
[0025] In this embodiment, a second servo motor 23 is also fixed on the base 1. A main pulley 22 is fixed on the output shaft of the second servo motor 23, and a secondary pulley 21 is fixed on the upper heating roller 19. A synchronous belt 20 is provided between the main pulley 22 and the secondary pulley 21.
[0026] In this invention, the pre-shaping plate 24 and the upper heating roller 19 and lower pressing roller 18 of the shaping roller group work together to press the originally upright bristles of the antibacterial and wear-resistant large brush into a slanted bristle state, thereby meeting the product design and usage requirements. At the same time, it not only improves the fit and aesthetics of the material, but also enhances the functionality of the finished product and expands its application range.
[0027] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0028] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A shaping device for antibacterial wear-resistant large brushes, comprising a base (1), characterized in that, A feed guide plate (2) is horizontally fixed to the base (1). Multiple feed guide rollers (13) are horizontally rotatably mounted, multiple tension shafts (10) are horizontally fixed, two pairs of shaping rollers are horizontally rotatably mounted, an output roller (7) is horizontally rotatably mounted, and a take-up roller (5) is horizontally rotatably mounted. A bracket (8) is also fixed to the base (1), and the bracket (8) is located between the tension shafts (10) and the shaping rollers. A cylinder (27) is vertically fixed to the bracket (8). The piston rod end of the cylinder (27) is connected to a connecting plate (28). A pre-shaping plate (24) with heating function is fixed to the connecting plate (28). The pre-shaping plate (24) can cooperate with the feeding guide plate (2). The pre-shaping plate (24) has an inclined guide surface (24a). The shaping roller group includes an upper heating roller (19) and a lower pressure roller (18). The lower pressure roller (18) is horizontally rotatably mounted on a connecting seat (15). The connecting seat (15) and the slider (17) are fixedly connected. The slider (17) is slidably connected on a guide rail (16). The guide rail (16) is fixed on a machine base (1). The connecting seat (15) is also connected to the piston rod end of the cylinder two (14). The cylinder two (14) is vertically fixed on the machine base (1). The upper heating roller (19) is horizontally rotatably mounted on the machine base (1).
2. A shaping device for an antibacterial wear-resistant large brush according to claim 1, characterized in that, The base (1) is also fixed with a feeding tension seat (11), the tension shaft (10) is horizontally fixed on the feeding tension seat (11), and the tension shaft (10) is also fixed with a limiting guide (9).
3. A shaping device for an antibacterial wear-resistant large brush according to claim 1, characterized in that, The feed guide plate (2) is also fixed with a guide strip (3).
4. The shaping device for an antibacterial wear-resistant large brush according to claim 1, characterized in that, The bracket (8) is also fixed with a guide sleeve (25), and a guide post (26) is vertically slidably connected to the guide sleeve (25). The guide post (26) is fixedly connected to the pre-shaping plate (24).
5. The shaping device for an antibacterial wear-resistant large brush according to claim 1, characterized in that, The take-up roller (5) is driven by a servo motor (6).
6. A shaping device for an antibacterial wear-resistant large brush according to claim 1, characterized in that, A belt guide ring (12) is also fixed on the middle belt guide roller (13).