Anti-clogging fluorine filter element

Abstract

This application relates to anti-clogging fluorine filter cartridges, specifically to the technical field of liquid filtration filter cartridges. It includes a porous frame, with end caps fixedly connected to its upper and lower sides. A filter cartridge mechanism is fixedly connected to the top of one end cap, and a filtration mechanism is fixedly connected to the bottom of the other end cap. An adsorption mechanism is fixedly connected to the inner bottom of the porous frame. The filtration mechanism includes a flow-guiding filter column, and a conical filter column is fixedly connected to the bottom of one end cap. This application features a flow-guiding layer placed at the bottom of the top end cap, working in conjunction with the flow-guiding filter column and the conical filter column to effectively improve liquid flowability and filtration efficiency, effectively reduce filter cartridge clogging, enhance the stability of the reinforcing layer and rubber protective column, prevent large particles from entering the filter cartridge, reduce clogging, extend filter cartridge lifespan, and not only improve operational stability but also effectively protect the fluorine filter cartridge.

Description

Technical Field

[0001] This application relates to liquid filter cartridges, and more particularly to anti-clogging fluorine filter cartridges. Background Technology

[0002] In industrial production and fluid treatment, anti-clogging fluoropolymer filter cartridges are widely used for filtering and separating impurities in fluids. For example, PFA pleated filter cartridges are made of PFA plastic, which is a copolymer of a small amount of perfluoropropyl perfluorovinyl ether and polytetrafluoroethylene. The main functions of PFA pleated filter cartridges are acid and alkali resistance, corrosion resistance, high temperature resistance, and oxidation resistance.

[0003] A search revealed Chinese patent publication number CN219518110U, which discloses a filter element comprising a filter element skeleton and filter wire wound on the filter element skeleton. An upper embedding ring is fixedly connected to the upper outer end of the filter element skeleton, and a lower embedding ring is fixedly connected to the lower outer end of the filter element skeleton. The starting end of the filter wire is welded to the upper embedding ring, and the end of the filter wire is welded to the lower embedding ring. The upper and lower embedding rings enable efficient, simple, and convenient welding of the filter wire, thereby improving the service life of the filter element.

[0004] Although the aforementioned patent achieves efficient, simple, and convenient welding of the filter wire by welding the starting end of the filter wire to the upper embedding ring and the ending end to the lower embedding ring during the winding and fixing process, this method allows for welding and fixing of the filter wire in a relatively simple way, regardless of its thickness. Furthermore, it facilitates disassembly of the filter wire during subsequent replacement, such as using a kerf to remove the welded area. However, during use, the fluorinated filter element cannot reduce clogging through multi-layer filtration, leading to a decrease in service life and stability. Therefore, an anti-clogging fluorinated filter element is proposed to address these issues. Utility Model Content

[0005] The purpose of this application is to provide an anti-clogging fluorine filter element, which aims to improve the problem that some devices cannot perform multi-layer filtration to reduce clogging, resulting in reduced service life and stability.

[0006] The anti-clogging fluorine filter element provided in this application adopts the following technical solution: The anti-clogging fluorine filter element includes a porous skeleton one, with end caps fixedly connected to the upper and lower sides of the porous skeleton one. A filter element mechanism is fixedly connected to the top of one of the end caps, and a filtration mechanism is fixedly connected to the bottom of one of the end caps. An adsorption mechanism is fixedly connected to the inner bottom side of the porous skeleton one, and a cleaning mechanism is fixedly connected to the inner top side of one of the end caps. The filtration mechanism includes a guide channel filter column one, with the upper and lower sides of the guide channel filter column one fixedly connected to the bottom of one of the end caps. A conical filter column two is fixedly connected to the bottom of one of the end caps, and a protective reinforcement component is fixedly connected to the outside of the conical filter column two.

[0007] The above technical solution, through the synergistic effect of the porous skeleton, end caps, filter element mechanism, filtration mechanism, adsorption mechanism, and cleaning mechanism, achieves significant multi-functionality. The porous skeleton provides excellent support and structural strength, the end cap design ensures a stable connection between the functional modules, the filter element mechanism effectively improves filtration efficiency, the guide channel filter column one and the conical filter column two in the filtration mechanism can efficiently separate impurities, and the protective reinforcement components of the conical column enhance its durability and stability. In addition, the bottom adsorption mechanism can effectively adsorb pollutants and reduce the risk of clogging, and the cleaning mechanism, through the setting on the top side of the end cap, allows the filter element to be reverse-cleaned during use, further improving its service life and maintenance convenience.

[0008] Preferably, the protective reinforcement component includes a rubber protective post, the top of which is fixedly connected to the bottom of one of the end caps, and a reinforcement layer is fixedly connected to the outside of the rubber protective post.

[0009] By adopting the above technical solution, the protective and reinforcing components of the anti-clogging fluorine filter element effectively improve the durability and stability of the filter element through the design of rubber protective pillars and reinforcing layers. The top of the rubber protective pillar is fixed to the bottom of the end cap, providing reliable support for the filter element and enhancing the overall structural stability. The reinforcing layer on the outside of the rubber protective pillar further strengthens its resistance to pressure and damage, which helps to extend the service life of the filter element and reduce damage caused by external impacts.

[0010] Preferably, the cleaning mechanism includes two control valves, the external of which is fixedly connected to the inside of one of the end caps, and the output end of the control valve is fixedly connected to a water pipe.

[0011] By adopting the above technical solution, the cleaning mechanism of the anti-clogging fluorine filter cartridge can effectively realize the backwashing cleaning function of the filter cartridge by setting two control valves. The control valves are fixed inside the end cap and the water flow is precisely controlled through the output end of the water pipe, ensuring that the cleaning process is efficient and uniform. This design allows the filter cartridge to be cleaned regularly during use, avoiding clogging caused by the accumulation of impurities, thereby extending the service life of the filter cartridge and maintaining its stable filtration effect.

[0012] Preferably, the adsorption mechanism includes two fixed columns, the bottom of which is fixedly connected to the inner bottom of the porous skeleton, and a magnetic block is fixedly connected to the top of the fixed column.

[0013] By adopting the above technical solution, the adsorption mechanism of the anti-clogging fluorine filter cartridge can effectively adsorb metal through the design of two fixed columns and magnetic blocks. The bottom of the fixed column is fixed to the bottom inner side of the porous skeleton, which provides a stable support for the adsorption mechanism and ensures its stability in long-term operation.

[0014] Preferably, the bottom of the porous skeleton is fixedly connected to a connection port, and the connection port has two sealing rings for sliding connection.

[0015] By adopting the above technical solution, the anti-clogging fluorine filter element design features a connection port at the bottom of the porous skeleton, and the sliding connection of two sealing rings enhances sealing performance and reliability. The connection port design allows the filter element to be tightly connected to other equipment and piping systems, avoiding leakage problems. The sliding connection of the sealing rings ensures a good sealing effect, effectively preventing liquid and gas leakage even under high pressure and temperature variation conditions, thereby ensuring the stable operation of the system.

[0016] Preferably, the filter element mechanism includes a porous skeleton two, the top of which is fixedly connected to the top of one of the end caps, and a flow guide layer is fixedly connected to the outside of the filter element mechanism.

[0017] By adopting the above technical solution, the filter element mechanism of the clogged fluorine filter element, through the design of the porous skeleton II and the flow guiding layer, optimizes the filtration effect and fluid distribution of the filter element. The top of the porous skeleton II is fixedly connected to the top of the end cap, ensuring the stability of the filter element structure and effectively supporting the overall function of the filter element. The external flow guiding layer can guide the fluid to pass through the filter element evenly, avoiding clogging and uneven filtration caused by excessive local flow velocity. The flow guiding layer not only improves the filtration efficiency of the filter element, but also enhances the stability of fluid flow, ensuring the long-term stable operation of the system and improving the overall performance and service life of the filter element.

[0018] Preferably, a filter membrane is fixedly connected to the outside of the first flow channel filter column, and a support layer is fixedly connected to the outside of the second conical filter column.

[0019] By adopting the above technical solution, the efficiency and structural stability of the filtration process are optimized by fixing the filter membrane to the outside of the first filter column of the flow guide channel and the support layer to the outside of the second cone filter column. The filter membrane effectively blocks fine impurities, improves filtration accuracy, and ensures the cleanliness of the fluid. The support layer ensures the stability and reliability of the filter element in long-term use.

[0020] Preferably, the top of the flow guiding layer is fixedly connected to the top of the filter membrane at the bottom of one of the end caps, and the top of the protective reinforcement component is fixedly connected to the top of the reinforcement layer at the top of one of the end caps.

[0021] By adopting the above technical solution, and by fixing the top of the flow guiding layer to the top of the filter membrane to the bottom of the end cap, and fixing the top of the protective reinforcement component to the top of the reinforcement layer to the top of the end cap, the structural stability and filtration efficiency of the filter element are enhanced. The connection between the flow guiding layer and the filter membrane ensures that the fluid can pass through the filter membrane evenly, effectively improving the filtration performance and avoiding blockage caused by excessive local flow velocity. The use of the protective reinforcement component and the reinforcement layer further strengthens the stability of the end cap, preventing structural deformation and damage under high pressure, and ensuring the high efficiency and safety of the filter element during long-term use.

[0022] In summary, this application includes at least one of the following beneficial technical effects:

[0023] 1. In this utility model, by placing the flow guide layer at the bottom of the top end cap, in conjunction with the first flow guide filter column and the second conical filter column, the liquid flowability and filtration efficiency are effectively improved, the filter element clogging problem is effectively reduced, the stability of the reinforcing layer and the rubber protective column is enhanced, large particles are prevented from entering the filter element, clogging is reduced, the service life of the filter element is extended, and the stability of use is improved, and the fluorine filter element is effectively protected.

[0024] 2. In this utility model, a control valve is provided inside the end cap, and a water pipe is connected to an external water pipe for backwashing, which effectively removes impurities and contaminants accumulated inside the filter element, keeps it clean and maintains high-efficiency filtration performance. The fixed column at the bottom supports the magnetic block, so that metal impurities are adsorbed during the liquid filtration process, further improving the filtration purity and ensuring long-term high-efficiency operation. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of the anti-clogging fluorine filter element proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the end cap of the anti-clogging fluorine filter element proposed in this utility model;

[0027] Figure 3 This is a magnified view of point A in the diagram;

[0028] Figure 4 A schematic diagram of the sealing ring of the anti-clogging fluorine filter element proposed in this utility model;

[0029] Figure 5 for Figure 4 Enlarged view of point B in the middle;

[0030] Figure 6 This is a schematic diagram of the porous skeleton of the anti-clogging fluorine filter element proposed in this utility model;

[0031] Figure 7 for Figure 6 Enlarged view of point C in the middle;

[0032] Explanation of reference numerals in the attached drawings: 1. Porous frame one; 2. End cap; 3. Connection port; 4. Filter element mechanism; 41. Porous frame two; 42. Flow guiding layer; 43. Filter membrane; 44. Support layer; 5. Filtration mechanism; 51. Flow guiding groove filter column one; 52. Conical filter column two; 53. Protective and reinforcing component; 5301. Reinforcing layer; 5302. Rubber protective column; 6. Cleaning mechanism; 61. Connecting water pipe; 62. Control valve; 7. Adsorption mechanism; 71. Magnetic block; 72. Fixing column; 73. Sealing ring. Detailed Implementation

[0033] The following is in conjunction with the appendix Figure 1 -Appendix Figure 7 This application will be described in further detail below.

[0034] Example 1: An anti-clogging fluorine filter element, referring to... Figures 1 to 3 The filter element includes a porous skeleton 1, which serves as the basic support structure for the entire filter element, ensuring its overall stability and strength. End caps 2 are fixedly connected to the upper and lower sides of the porous skeleton 1, providing sealing and fixation to ensure the structural integrity and airtightness of the filter element. A filter element mechanism 4 is fixedly connected to the top of one of the end caps 2. The filter element mechanism 4, as the main filtration part of the filter element, achieves efficient filtration of impurities in the fluid through a multi-layer filtration structure. The filter element mechanism 4 includes a porous skeleton 41, which serves as the support for the filter element mechanism 4. A support structure is fixed to the top of one of the end caps 2 to ensure the stability of the filter element mechanism 4. The top of the porous skeleton 41 is fixedly connected to the top of one of the end caps 2. A flow guide layer 42 is fixedly connected to the outside of the filter element mechanism 4. The flow guide layer 42 is fixed to the outside of the filter element mechanism 4 and plays the role of guiding the flow of fluid, so that the fluid can pass through the filter membrane 43 evenly and reduce the blockage caused by excessive local flow velocity. A filter mechanism 5 is fixedly connected to the bottom of one of the end caps 2 to further filter impurities in the fluid. At the same time, the anti-clogging ability and service life of the filter element are improved through the conical structure and the protective reinforcement component 53.

[0035] Specifically, when the fluid to be filtered enters the anti-clogging fluorine filter element, it first comes into contact with the filter mechanism 5 fixed at the bottom of the end cap 2. Its conical structure initially intercepts larger impurities in the fluid. Subsequently, the fluid passes through the porous skeleton 1 and enters the filter element mechanism 4 fixed at the top of the end cap 2. The porous skeleton 41 in this mechanism provides support for the multi-layer filtration structure. Under the guidance of the flow guide layer 42, the fluid passes evenly through the multi-layer filtration structure, and impurities are further filtered and intercepted. The fluid filtered by the filter element mechanism 4 passes through the porous skeleton 1 again and finally flows out of the filter element through the other end cap 2.

[0036] The filtration mechanism 5 includes a guide channel filter column 51, which is used for preliminary filtration of impurities in the fluid. The upper and lower sides of the guide channel filter column 51 are fixedly connected to the bottom of one end cap 2. A conical filter column 52 is fixedly connected to the bottom of one end cap 2. The conical filter column 52 supports and protects the filter membrane 43. At the same time, the conical structure helps to reduce the impact of the fluid on the filter membrane 43 and reduce the risk of clogging. A protective reinforcement component 53 is fixedly connected to the outside of the conical filter column 52. 53 includes a rubber protective column 5302, which prevents the filter element from being damaged by mechanical impact during use. The top of the rubber protective column 5302 is fixedly connected to the bottom of one of the end caps 2. A reinforcing layer 5301 is fixedly connected to the outside of the rubber protective column 5302. The reinforcing layer 5301 further enhances the structural strength of the filter element and prevents the filter element from deforming under high pressure and high flow. An adsorption mechanism 7 is fixedly connected to the bottom inner side of the porous skeleton 1, and a cleaning mechanism 6 is fixedly connected to the top inner side of one of the end caps 2.

[0037] Specifically, the fluid to be filtered first flows into the guide groove filter column 51 at the bottom of the end cover 2, where larger impurities are initially filtered out. Then, it undergoes secondary filtration through the conical filter column 52, and then passes through the adsorption mechanism 7 on the inner side of the bottom of the porous skeleton 1 to further adsorb residual impurities. After that, the fluid enters the filter element mechanism 4 upwards and undergoes fine filtration in the multi-layer filtration structure supported by the porous skeleton 41. At the same time, the guide layer 42 guides the fluid to pass evenly through the filter membrane 43. Before the filtered fluid flows out through the end cover 2, if it is necessary to clean the filter element, the cleaning mechanism 6 inside the top side of the end cover 2 can be activated to flush the filter element mechanism 4 and the filtration mechanism 5, ensuring the continuous operation of the filter element.

[0038] Reference Figures 4 to 6The cleaning mechanism 6 includes two control valves 62. Through the control valves 62 and connecting water pipes 61, periodic reverse cleaning of the filter element is achieved, extending the filter element's service life and improving filtration efficiency. The control valves 62 are externally fixedly connected to the inside of one of the end caps 2. The output end of the control valves 62 is fixedly connected to the connecting water pipes 61, which are used to transport cleaning water. The design of the connecting water pipes 61 ensures that the water flow is evenly distributed, improving the cleaning effect. The adsorption mechanism 7 includes two fixed columns 72. Magnetic blocks 71 adsorb ferromagnetic impurities in the fluid, further improving the filtration effect and reducing impurity clogging of the filter element. The bottom of the filter element is fixedly connected to the inner bottom of the porous frame 1, and is fixed to the inner bottom of the porous frame 1 to support the magnetic block 71, ensuring its stability and accurate position. The top of the fixed column 72 is fixedly connected to the magnetic block 71, which has strong magnetism and can effectively adsorb ferromagnetic metal impurities in the fluid. The bottom of the porous frame 1 is fixedly connected to the connection port 3, which serves as a connection component between the filter element and other pipeline systems, ensuring that the filter element can be smoothly installed into the filtration system. The sliding connection of the connection port 3 has two sealing rings 73, which are installed at the sliding connection of the connection port 3 to ensure the sealing of the connection port 3 and prevent fluid leakage.

[0039] Specifically, when fluid flows into the filter element from the pipeline system, it first enters the porous skeleton 1 through the connection port 3. At this time, ferromagnetic impurities in the fluid are adsorbed by the magnetic block 71 fixed on the top of the fixed column 72, thus initially purifying the fluid. Then, the fluid is further filtered through the filter layer of the filter element to remove non-ferromagnetic impurities. During the filtration process, impurities will gradually accumulate in the filter element, leading to a decrease in filtration efficiency. In order to extend the service life of the filter element, the system will periodically start the reverse cleaning program. During cleaning, the two control valves 62 will open according to the preset program, allowing cleaning water to enter the filter element through the connecting water pipe 61. The design of the connecting water pipe 61 ensures that the cleaning water can be evenly distributed to thoroughly clean the filter element. The cleaning water carrying impurities is discharged from the filter element through the connection port 3, completing the reverse cleaning process. The sealing ring 73 ensures the sealing of the connection port 3 to prevent fluid leakage.

[0040] Reference Figure 1 and Figure 7 A filter membrane 43 is fixedly connected to the outside of the flow channel filter column 51. It is the core component for realizing the filtration function. The filter membrane 43 uses high-precision filter material, which can effectively intercept small particles and impurities in the fluid. A support layer 44 is fixedly connected to the outside of the cone-shaped filter column 52. The top of the flow channel layer 42 and the top of the filter membrane 43 are fixedly connected to the bottom of one of the end caps 2. The top of the protective reinforcement component 53 and the top of the reinforcement layer 5301 are fixedly connected to the top of one of the end caps 2.

[0041] Specifically, the fluid first enters the device and contacts the first filter column 51 of the flow guide channel. The high-precision filter membrane 43 fixedly connected to its exterior begins to function, effectively intercepting tiny particles and impurities in the fluid. Subsequently, the fluid, after preliminary filtration, flows to the second cone-shaped filter column 52. The external support layer 44 helps maintain the stability of the filtration structure. At the same time, the flow guide layer 42 evenly guides the fluid to the filter membrane 43 to ensure the filtration effect. Finally, the fluid, after being fully filtered by the filter membrane 43, completes the entire filtration process with the cooperation of the end cap 2 and is discharged from the device.

[0042] The implementation principle of this application embodiment is as follows: First, during the use of the filter element, the flow guiding layer 42 is placed at the bottom of the top end cap 2. The flow guiding layer 42 further improves the fluidity and filtration efficiency of the liquid. At the bottom of the top end cap 2, the flow guiding groove filter column 51 and the conical filter column 52 cooperate with each other, and the filter membrane 43 also performs filtration, which can effectively reduce the clogging of the filter element during use. The use of the reinforcing layer 5301 and the rubber protective column 5302, supported internally by the porous skeleton 1 and the porous skeleton 41, can better protect and enhance the stability of the filter element during use, effectively prevent large particles from entering the filter element, improve filtration accuracy, and extend the service life of the filter element.

[0043] Meanwhile, the top end cap 2 has a control valve 62 inside, which connects to the water pipe 61 to the external water pipe to backwash the inside, thereby cleaning the inside and effectively removing impurities and contaminants accumulated inside the filter element, thus keeping the filter element clean and maintaining high-efficiency filtration performance. At the bottom, there is a fixing column 72 to support the magnetic block 71, so that when the liquid is filtered, the gold material is adsorbed on the top of the magnetic block 71, which can not only efficiently remove metal impurities in the liquid, but also further improve the purity of filtration.

[0044] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.

Claims

1. A non-clogging fluorine filter cartridge comprising a porous skeleton (1), characterized in that, The porous skeleton (1) is fixedly connected to end caps (2) on the upper and lower sides. A filter element mechanism (4) is fixedly connected to the top of one of the end caps (2). A filter mechanism (5) is fixedly connected to the bottom of one of the end caps (2). An adsorption mechanism (7) is fixedly connected to the inner bottom of the porous skeleton (1). A cleaning mechanism (6) is fixedly connected to the inner top side of one of the end caps (2). The filtration mechanism (5) includes a flow channel filter column one (51), the upper and lower sides of the flow channel filter column one (51) are fixedly connected to the bottom of one of the end caps (2), and a conical filter column two (52) is fixedly connected to the bottom of one of the end caps (2), and a protective reinforcement component (53) is fixedly connected to the outside of the conical filter column two (52).

2. The anti-clogging fluorofilter cartridge of claim 1, wherein, The protective reinforcement component (53) includes a rubber protective post (5302), the top of which is fixedly connected to the bottom of one of the end caps (2), and a reinforcement layer (5301) is fixedly connected to the outside of the rubber protective post (5302).

3. The anti-clogging fluorine filter element according to claim 1, characterized in that, The cleaning mechanism (6) includes two control valves (62), the external of which is fixedly connected to the inside of one of the end caps (2), and the output end of the control valve (62) is fixedly connected to a water pipe (61).

4. The anti-clogging fluorofilter cartridge of claim 1, wherein, The adsorption mechanism (7) includes two fixed columns (72), the bottom of which is fixedly connected to the bottom inner side of the porous skeleton (1), and a magnetic block (71) is fixedly connected to the top of the fixed column (72).

5. The anti-clogging fluorofilter cartridge of claim 1, wherein, The bottom of the porous skeleton (1) is fixedly connected to a connection port (3), and the connection port (3) has two sealing rings (73) for sliding connection.

6. The anti-clogging fluorofilter cartridge of claim 2, wherein, The filter element mechanism (4) includes a porous skeleton two (41), the top of which is fixedly connected to the top of one of the end caps (2), and a flow guide layer (42) is fixedly connected to the outside of the filter element mechanism (4).

7. The anti-clogging fluorofilter cartridge of claim 6, wherein, The flow channel filter column one (51) is fixedly connected to the outside of a filter membrane (43), and the cone filter column two (52) is fixedly connected to the outside of a support layer (44).

8. The anti-clogging fluorofilter cartridge of claim 7, wherein, The top of the flow guiding layer (42) is fixedly connected to the top of the filter membrane (43) at the bottom of one of the end caps (2), and the top of the protective reinforcement component (53) is fixedly connected to the top of the reinforcement layer (5301) at the top of one of the end caps (2).

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