Automatic stacking and pressing tool for disc motor stator core
By designing an automatic stacking fixture for disc motor stator cores, and using a PLC controller and hydraulic system to achieve automated stacking, the problems of low efficiency and unstable accuracy in the traditional stacking process are solved, and efficient and accurate core stacking is realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YUNBO TIANJIN MOTOR TECH DEV
- Filing Date
- 2025-06-27
- Publication Date
- 2026-07-03
AI Technical Summary
Traditional disc motor stator core stacking processes suffer from low production efficiency, difficulty in ensuring stacking accuracy, and unstable product quality, failing to meet the demands of large-scale, high-quality production.
An automatic stacking fixture for disc motor stator cores was designed. It utilizes a PLC controller and a hydraulic system to achieve automated stacking. The core is guided by positioning holes and positioning rods, and protected by elastic buffer pads and rubber protective pads to ensure stacking accuracy and product quality.
It significantly improved production efficiency, reduced human error, ensured the consistency of stacking accuracy, and increased product qualification rate.
Smart Images
Figure CN224459577U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of disc motor manufacturing technology, specifically an automatic stacking fixture for disc motor stator cores. Background Technology
[0002] Disc motors are widely used in aerospace, precision instruments, new energy vehicles and many other fields due to their advantages such as small size, high power density and fast response speed. As a key component of disc motors, the stacking quality of the stator core directly affects the performance and reliability of the motor.
[0003] In the traditional process of stacking stator cores for disc motors, manual or semi-automatic stacking methods are mostly used. Manual stacking suffers from low production efficiency, difficulty in ensuring stacking accuracy, and unstable product quality. Although semi-automatic stacking improves production efficiency to some extent, it still requires many manual operation steps and is prone to problems such as core misalignment and uneven stacking thickness during the stacking process, which cannot meet the needs of large-scale, high-quality production. Therefore, those skilled in the art have provided an automatic stacking fixture for disc motor stator cores to solve the problems mentioned in the background art. Utility Model Content
[0004] The purpose of this invention is to provide an automatic stacking fixture for disc motor stator cores to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An automatic stacking fixture for disc motor stator cores includes a worktable with a core placement slot on its upper surface. A fixed column is connected to the upper surface of the worktable, and a top plate is connected to the upper surface of the fixed column. A hydraulic cylinder is installed inside the top plate, and a hydraulic telescopic rod is installed at the output end of the hydraulic cylinder. A lifting plate is connected to the output end of the hydraulic telescopic rod. A limit mechanism is provided inside the fixed column. A pressure sensor is installed on the upper surface of the lifting plate. An elastic buffer pad is provided on the bottom surface of the lifting plate, and a stacking plate is connected to the bottom surface of the elastic buffer pad. A PLC controller is installed on the upper surface of the worktable. Two positioning holes are provided inside the worktable, and two positioning rods are connected to the bottom surface of the lifting plate. Two fixed plates are connected to the upper surface of the worktable. Electric push rods are installed on the sides of the two fixed plates that are close to each other, and arc-shaped blocks are connected to the output ends of the two electric push rods.
[0007] As a further embodiment of this utility model: the limiting mechanism includes a limiting groove, and a limiting block is slidably connected inside the limiting groove, with the front of the limiting block connected to the back of the lifting plate.
[0008] As a further improvement of this utility model: protective pads are connected to the sides of the two arc-shaped blocks that are close to each other, and both protective pads are made of rubber.
[0009] As a further improvement of this utility model: the front of the fixed column is connected to a first reinforcing seat, and the upper surface of the first reinforcing seat is connected to the bottom surface of the top plate.
[0010] As a further improvement of this utility model: the bottom surface of the workbench is connected to two sets of support legs, and the bottom end of each support leg is connected to a mounting plate, and each mounting plate has a set of mounting holes inside.
[0011] As a further improvement of this utility model: a toolbox is placed below the workbench, and a handle is connected to the front of the toolbox.
[0012] As a further improvement of this utility model: the upper surface of the workbench is connected to two second reinforcing seats, and the side of the two second reinforcing seats that are close to each other is connected to the side of the two fixed plates that are far apart from each other.
[0013] As a further improvement of this utility model: a human-machine interactive touch screen is installed on the front of the PLC controller, and a running indicator light is installed on the upper surface of the PLC controller.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] This automatic stacking fixture for disc motor stator cores, through the cooperation of positioning holes and positioning rods, plays a good guiding role when the hydraulic telescopic rod drives the lifting plate and stacking plate to descend, thus preventing the stacking plate from shifting. The PLC controller intelligently controls the hydraulic cylinder and electric push rod to realize the automated stacking of disc motor stator cores. Compared with the traditional manual stacking method, it significantly improves production efficiency, reduces errors caused by manual operation, and ensures the consistency of stacking accuracy. Attached Figure Description
[0016] Figure 1 A three-dimensional structural diagram of an automatic stacking fixture for the stator core of a disc motor;
[0017] Figure 2 A top view of an automatic stacking fixture for the stator core of a disc motor;
[0018] Figure 3 A side view of an automatic stacking fixture for the stator core of a disc motor;
[0019] Figure 4 A side sectional view of an automatic stacking fixture for the stator core of a disc motor;
[0020] Figure 5 This is a top sectional view of an automatic stacking fixture for the stator core of a disc motor.
[0021] In the diagram: 1. Workbench; 2. Core placement slot; 3. Limiting mechanism; 301. Limiting slot; 302. Limiting block; 4. Fixed column; 5. Top plate; 6. Hydraulic cylinder; 7. Hydraulic telescopic rod; 8. Lifting plate; 9. Pressure sensor; 10. Elastic buffer pad; 11. Stacking plate; 12. PLC controller; 13. Positioning hole; 14. Positioning rod; 15. Fixed plate; 16. Electric push rod; 17. Arc-shaped block; 18. Protective pad; 19. First reinforcing seat; 20. Support leg; 21. Mounting plate; 22. Mounting hole; 23. Toolbox; 24. Handle; 25. Second reinforcing seat; 26. Human-machine interface touch screen; 27. Running indicator light. Detailed Implementation
[0022] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] Please see Figures 1-5In this embodiment of the present invention, an automatic stacking fixture for a disc motor stator core includes a worktable 1. A core placement groove 2 is provided on the upper surface of the worktable 1. A fixed column 4 is connected to the upper surface of the worktable 1. A top plate 5 is connected to the upper surface of the fixed column 4. A hydraulic cylinder 6 is installed inside the top plate 5. A hydraulic telescopic rod 7 is installed at the output end of the hydraulic cylinder 6. A lifting plate 8 is connected to the output end of the hydraulic telescopic rod 7. A limit mechanism 3 is provided inside the fixed column 4. A pressure sensor 9 is installed on the upper surface of the lifting plate 8. An elastic buffer pad 10 is located on the bottom surface of the lifting plate 8. A stacking plate 11 is connected to the bottom surface of the elastic buffer pad 10. A PLC controller 12 is installed on the upper surface of the worktable 1. The worktable 1 has two positioning holes 13 inside. The bottom surface of the lifting plate 8 is connected to two positioning rods 14. The upper surface of the worktable 1 is connected to two fixing plates 15. Electric push rods 16 are installed on the side of the two fixing plates 15 that are close to each other. The output end of the two electric push rods 16 is connected to an arc block 17. The limiting mechanism 3 includes a limiting groove 301. A limiting block 302 is slidably connected inside the limiting groove 301. The front of the limiting block 302 is connected to the back of the lifting plate 8. The elastic buffer pad 10 can effectively buffer the impact force of the stacking plate 11 on the stator core during the pressing process, prevent the core from being damaged due to excessive force, protect the core in all directions, and improve the product qualification rate.
[0025] The two arc-shaped blocks 17 are connected to protective pads 18 on their adjacent sides. Both protective pads 18 are made of rubber. The front of the fixed column 4 is connected to the first reinforcing seat 19. The upper surface of the first reinforcing seat 19 is connected to the bottom surface of the top plate 5. The bottom surface of the workbench 1 is connected to two sets of support legs 20. The bottom end of each support leg 20 is connected to a mounting plate 21. Each mounting plate 21 has a set of mounting holes 22. The rubber protective pads 18 on the sides of the arc-shaped blocks 17 prevent scratching and damage to the surface of the iron core when positioning it. The first reinforcing seat 19 can be used to reinforce the top plate 5, making the connection between the top plate 5 and the fixed column 4 more secure. The mounting plate 21 and the mounting holes 22 make it easy for workers to fix the device to the ground.
[0026] A toolbox 23 is placed under the workbench 1. A handle 24 is connected to the front of the toolbox 23. Two second reinforcing seats 25 are connected to the upper surface of the workbench 1. The sides of the two second reinforcing seats 25 that are close to each other are connected to the sides of the two fixed plates 15 that are far apart from each other. A human-machine interface touch screen 26 is installed on the front of the PLC controller 12. An operation indicator light 27 is installed on the upper surface of the PLC controller 12. The toolbox 23 allows the staff to conveniently store various maintenance tools. The second reinforcing seats 25 can reinforce the fixed plates 15, making the connection between the fixed plates 15 and the workbench 1 more secure. The human-machine interface touch screen 26 and the operation indicator light 27 allow the operator to intuitively understand the operating status of the tooling, which is convenient for troubleshooting and daily maintenance.
[0027] The working principle of this utility model is as follows: When using this device, the stator core of the disc motor is first placed in the core placement slot 2 of the workbench 1. The electric push rod 16 pushes the arc block 17, and the protective pad 18 on the side of the arc block 17 positions and clamps the core, ensuring that the core is fixed in position during the stacking process. The operator sets the stacking parameters, such as pressure value and stacking stroke, through the human-machine interface touch screen 26 of the PLC controller 12. After setting, the PLC controller 12 controls the hydraulic cylinder 6 to work. The output end of the hydraulic cylinder 6 drives the hydraulic telescopic rod 7 to extend downward. The hydraulic telescopic rod 7 pushes the lifting plate 8 to move downward along the limiting mechanism 3 in the fixed column 4. The stacking plate 11 on the bottom surface of the lifting plate 8 gradually approaches the stator core. During the stacking process, the pressure sensor 9 on the lifting plate 8 monitors the stacking pressure in real time and feeds the pressure data back to the PLC controller 12. When the pressure reaches the set value, the PLC controller 12 controls the hydraulic cylinder 6 to stop working, completing one stacking action. The above is the complete operation process of this device.
[0028] The above description is merely a preferred embodiment of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalent elements of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An automatic stacking fixture for disc motor stator cores, characterized in that, Includes a workbench (1), the upper surface of which has an iron core placement groove (2), a fixed column (4) connected to the upper surface of the workbench (1), a top plate (5) connected to the upper surface of the fixed column (4), a hydraulic cylinder (6) installed inside the top plate (5), a hydraulic telescopic rod (7) installed at the output end of the hydraulic cylinder (6), a lifting plate (8) connected to the output end of the hydraulic telescopic rod (7), a limit mechanism (3) inside the fixed column (4), a pressure sensor (9) installed on the upper surface of the lifting plate (8), and the lifting plate (8) The bottom surface of the workbench (1) is provided with an elastic buffer pad (10), and the bottom surface of the elastic buffer pad (10) is connected to a stacking plate (11). The upper surface of the workbench (1) is provided with a PLC controller (12). The interior of the workbench (1) has two positioning holes (13). The bottom surface of the lifting plate (8) is connected to two positioning rods (14). The upper surface of the workbench (1) is connected to two fixing plates (15). The two fixing plates (15) are each equipped with an electric push rod (16) on one side that is close to each other. The output end of the two electric push rods (16) is connected to an arc block (17).
2. The automatic stacking and pressing tool for the disc motor stator core according to claim 1, characterized in that, The limiting mechanism (3) includes a limiting groove (301), and a limiting block (302) is slidably connected inside the limiting groove (301). The front of the limiting block (302) is connected to the back of the lifting plate (8).
3. The automatic stacking and pressing tool for the disc motor stator core according to claim 1, characterized in that, The two arc-shaped blocks (17) are connected to a protective pad (18) on one side that is close to each other. Both protective pads (18) are made of rubber.
4. The automatic stacking and pressing tool for the disc motor stator core according to claim 1, characterized in that, The front of the fixed column (4) is connected to a first reinforcing seat (19), and the upper surface of the first reinforcing seat (19) is connected to the bottom surface of the top plate (5).
5. The automatic stacking and pressing tool for the disc motor stator core according to claim 1, characterized in that, The bottom surface of the workbench (1) is connected to two sets of support legs (20), and the bottom end of each support leg (20) is connected to a mounting plate (21). Each mounting plate (21) has a set of mounting holes (22) inside.
6. The automatic stacking and pressing tool for the disc motor stator core according to claim 1, characterized in that, A toolbox (23) is placed below the workbench (1), and a handle (24) is connected to the front of the toolbox (23).
7. The automatic stacking fixture for disc motor stator cores according to claim 1, characterized in that, The upper surface of the workbench (1) is connected to two second reinforcing seats (25), and the side of the two second reinforcing seats (25) that are close to each other is connected to the side of the two fixing plates (15) that are far apart from each other.
8. The automatic stacking and pressing tool for the disc-type motor stator core according to claim 1, characterized in that, The PLC controller (12) has a human-machine interactive touch screen (26) installed on its front side, and a running indicator light (27) is installed on its upper surface.