A tablet press for processing of oat flakes which is easy to clean and maintain

Abstract

The utility model discloses a kind of tabletting device for oatmeal processing convenient to clean and maintain, which belongs to the technical field of oat tablet press, including shell;Tabletting mechanism, the tabletting mechanism includes motor installed in the left side of shell, two first rotary shafts are rotationally connected on the left side inner wall of shell, the left end of the first rotary shaft located in rear side is through the left side inner wall of shell, and is fixedly connected with the output shaft of motor, the right end of two first rotary shafts is fixedly connected with first rectangular limit block, gear is fixedly connected on two first rotary shafts, and two gears are engaged. The device is set with tabletting mechanism for use, two compression rollers are driven to rotate by starting motor, tabletting operation can be realized, and the compression roller can be conveniently loaded and unloaded for subsequent maintenance, a cleaning assembly is also provided, which can automatically clean the debris adhered to the compression roller, reducing the workload.

Description

Technical Field

[0001] This utility model relates to the field of oat tableting machine technology, and in particular to a tableting device for oat flake processing that is easy to clean and maintain. Background Technology

[0002] Oatmeal is a nutritious food made from oats through a series of processing techniques. In the oatmeal processing industry, flaking is one of the key processes, and the performance of the flaking equipment directly affects the quality and production efficiency of oatmeal.

[0003] Currently, in traditional oat flake processing, oat debris easily adheres to the surface of the pressing rollers during the pressing process. If not cleaned in time, this affects the pressing effect, leading to uneven oat flake thickness and reduced quality. Furthermore, when the pressing rollers wear out or malfunction and need to be replaced or maintained, the loading and unloading process is cumbersome and often consumes a lot of time and manpower, which undoubtedly affects actual production efficiency. Therefore, to solve these problems, designing a pressing device for oat flake processing that is easy to clean and maintain is something we need to consider. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a tableting device for oat flake processing that is easy to clean and maintain. Addressing usability issues, it incorporates a tableting mechanism. By starting a motor, two tableting rollers are driven to rotate, enabling tableting operations. The rollers can be easily loaded and unloaded for subsequent maintenance. A cleaning component is also included to automatically remove adhering debris from the rollers, reducing workload.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An easy-to-clean and maintain oat flake processing tableting device includes a housing; a tableting mechanism, the tableting mechanism including a motor mounted on the left side of the housing, two first rotating shafts rotatably connected to the inner wall of the left side of the housing, the left end of the rearmost first rotating shaft penetrating the inner wall of the left side of the housing and fixedly connected to the output shaft of the motor, a first rectangular limiting block fixedly connected to the right end of each of the two first rotating shafts, gears fixedly connected to each of the two first rotating shafts, the two gears meshing, two threaded through slots opened on the right side of the housing, a threaded rod penetrating each of the two threaded through slots, the threaded ends of the two threaded rods threadedly connected to the corresponding threaded through slots, a second rectangular limiting block provided on the left side of each of the two threaded rods, the two second rectangular limiting blocks rotatably connected to the corresponding threaded rods via a second rotating shaft, two tableting rollers provided inside the housing, rectangular limiting slots opened on both the left and right sides of the two tableting rollers; and a cleaning component for cleaning debris adhering to the two tableting rollers.

[0007] Preferably, the two first rectangular limiting blocks are slidably connected to the inner walls of the two rectangular limiting grooves on the left side, and the two second rectangular limiting blocks are slidably connected to the inner walls of the two rectangular limiting grooves on the right side.

[0008] Preferably, a rotating block is fixedly connected to the right end of each of the two threaded rods.

[0009] Preferably, the cleaning assembly includes two guide plates fixedly connected to the inner wall of the housing, and a U-shaped scraper is fixedly connected to the upper end of each of the two guide plates, with the upper end of each of the two U-shaped scrapers abutting against the lower end of the corresponding pressing roller.

[0010] Preferably, a feed hopper is fixedly connected to the upper end of the housing, and a discharge port is provided at the lower end of the housing.

[0011] Preferably, the shell has slag discharge ports on both the front and rear sides, and two sliding doors are rotatably provided on both the front and rear sides of the shell.

[0012] Compared with the prior art, the advantages of this utility model are as follows:

[0013] The system is equipped with a tableting mechanism. By starting the motor, two tableting rollers rotate in opposite directions, enabling efficient tableting operations. A rotating block drives a second rectangular limit block to move, which, in conjunction with the first rectangular limit block, allows for easy loading and unloading of the tableting rollers, effectively reducing actual maintenance workload and ensuring production efficiency. A cleaning component is also included, with two U-shaped scrapers that promptly remove debris adhering to the two tableting rollers during tableting operations. This debris is then collected and recycled, effectively ensuring the actual tableting quality and efficiency. Overall, the system is highly practical. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of a tableting device for oat flake processing that is easy to clean and maintain, as proposed in this utility model.

[0015] Figure 2 for Figure 1 Partial structural sectional view;

[0016] Figure 3 This is a partial structural cross-sectional view of the tablet compression mechanism;

[0017] Figure 4 for Figure 3 Enlarged view of point A;

[0018] Figure 5 for Figure 1 A partial sectional view of the structure after removing the tableting mechanism.

[0019] In the figure: 1 housing, 2 motor, 3 first rotating shaft, 4 first rectangular limiting block, 5 gear, 6 threaded rod, 7 second rectangular limiting block, 8 second rotating shaft, 9 pressing roller, 10 rectangular limiting groove, 11 rotating block, 12 guide plate, 13 U-shaped scraper, 14 feed hopper, 15 discharge port, 16 slag discharge port, 17 pull door. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Reference Figures 1-5 A tableting device for oat flake processing that is easy to clean and maintain includes a housing 1. A feed hopper 14 is fixedly connected to the upper end of the housing 1. By feeding material into the feed hopper 14, the material can be stably dropped between two tableting rollers 9 for tableting. A discharge port 15 is provided at the lower end of the housing 1 for discharging the tableted material. Slag discharge ports 16 are provided on both the front and rear sides of the housing 1 to discharge the debris scraped off the tableting rollers 9. Two sliding doors 17 are rotatably provided on both the front and rear sides of the housing 1. By opening the two sliding doors 17, the two tableting rollers 9 can be replaced and maintained.

[0022] The device also includes a tableting mechanism, which includes a motor 2 mounted on the left side of the housing 1. Two first rotating shafts 3 are rotatably connected to the inner wall of the left side of the housing 1. The left end of the first rotating shaft 3 located on the rear side penetrates the inner wall of the left side of the housing 1 (a bearing is provided at the penetration point) and is fixedly connected to the output shaft of the motor 2. The right ends of the two first rotating shafts 3 are fixedly connected to first rectangular limiting blocks 4. The two first rectangular limiting blocks 4 are slidably connected to the inner walls of the two rectangular limiting grooves 10 on the left side, respectively. Gears 5 are fixedly connected to the two first rotating shafts 3. The two gears 5 mesh. By starting the motor 2, the first rotating shaft 3 on the rear side can be driven to rotate counterclockwise. With the cooperation of the two gears 5, the two first rotating shafts 3 can be driven to rotate in the opposite direction, thereby driving the two tableting rollers 9 to rotate and perform tableting operations.

[0023] The housing 1 has two threaded slots on its right side, each with a threaded rod 6 running through it. The threaded ends of the two threaded rods 6 are threadedly connected to the corresponding threaded slots. The right ends of the two threaded rods 6 are fixedly connected to rotating blocks 11. Rotating the rotating blocks 11 causes the threaded rods 6 to rotate, which in turn causes the second rectangular limiting blocks 7 to move out of the rectangular limiting grooves 10 to the right, thus releasing the clamping and limiting of the tablet rollers 9 and enabling easy disassembly of the tablet rollers 9. The left sides of the two threaded rods 6 are each provided with a second rectangular limiting block 7. The two second rectangular limiting blocks 7 are slidably connected to the inner walls of the two rectangular limiting grooves 10 on the right side. The two second rectangular limiting blocks 7 and the corresponding threaded rods 6 are rotatably connected by a second rotating shaft 8. The second rotating shaft 8 ensures that the rotation of the second rectangular limiting blocks 7 does not affect the self-locking of the threaded rods 6. The housing 1 contains two tablet rollers 9, and rectangular limiting grooves 10 are provided on both the left and right sides of the two tablet rollers 9.

[0024] The system also includes a cleaning component for cleaning debris adhering to the two tableting rollers 9. The cleaning component includes two guide plates 12 fixedly connected to the inner wall of the housing 1. U-shaped scrapers 13 are fixedly connected to the upper ends of the two guide plates 12. The upper ends of the two U-shaped scrapers 13 are in contact with the lower ends of the corresponding tableting rollers 9. When the tableting rollers 9 rotate, the debris adhering to them will be scraped off by the upper ends of the U-shaped scrapers 13 and fall onto the guide plates 12. Then the debris will pass through the inner side of the U-shaped scrapers 13 and move along the guide plates 12 to the slag discharge port 16 for unified recycling.

[0025] In this invention, when in use, the oat material to be processed is put into the feeding hopper 14. The material will fall steadily between the two pressing rollers 9 through the feeding hopper 14. At the same time, the motor 2 is started, which drives the first rotating shaft 3 and the gear 5 on the rear side to rotate counterclockwise. Through the meshing of the two gears 5, the first rotating shaft 3 on the front side will rotate clockwise, thereby causing the two first rotating shafts 3 and the two first rectangular limit blocks 4 to rotate in opposite directions, driving the two pressing rollers 9 to rotate synchronously in opposite directions. In this way, the oat material between the two pressing rollers 9 can be pressed into tablets. The pressed material will fall and be discharged from the discharge port 15.

[0026] During the tableting process, some oat crumbs will adhere to the two tableting rollers 9. Since the upper ends of the two U-shaped scrapers 13 are in contact with the lower ends of the corresponding tableting rollers 9, when the tableting rollers 9 rotate, the crumbs adhering to them will be scraped off by the upper ends of the U-shaped scrapers 13. The scraped crumbs will fall onto the guide plate 12, and then the crumbs will pass through the inner side of the U-shaped scrapers 13 and move along the guide plate 12 to the slag discharge port 16 and be discharged. In this way, the crumbs adhering to the two tableting rollers 9 can be cleaned and uniformly recycled, ensuring the quality and efficiency of the tableting operation.

[0027] When it is necessary to replace or maintain the two tableting rollers 9, first remove the front tableting roller 9, open the front pull door 17, and then rotate the front rotating block 11 to drive the threaded rod 6 to rotate and move to the right, thereby driving the second rotating shaft 8 and the second rectangular limiting block 7 to move to the right, so that the second rectangular limiting block 7 moves out of the corresponding rectangular limiting groove 10. This releases the clamping and limiting of the front tableting roller 9. At this time, moving the tableting roller 9 to the right will allow it to be removed from the housing 1 for replacement or maintenance. During subsequent installation, the tableting rollers will be... Align the rectangular limiting groove 10 on the left side of the tablet roller 9 with the first rectangular limiting block 4 and insert it completely. Then rotate the rotating block 11 on the front side so that the second rectangular limiting block 7 moves to the left and is fully inserted back into the rectangular limiting groove 10 on the right side (before insertion, ensure that the second rectangular limiting block 7 is aligned with the rectangular limiting groove 10). This will achieve stable installation of the tablet roller 9. Similarly, the tablet roller 9 on the rear side can be replaced and maintained by referring to the above operation. The entire loading and unloading process is relatively convenient, reducing the workload of maintenance and ensuring actual production efficiency.

[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A tableting device for oat flake processing that is easy to clean and maintain, characterized in that, include: Shell (1); The tablet pressing mechanism includes a motor (2) mounted on the left side of the housing (1). Two first rotating shafts (3) are rotatably connected to the inner left wall of the housing (1). The left end of the first rotating shaft (3) located on the rear side penetrates the inner left wall of the housing (1) and is fixedly connected to the output shaft of the motor (2). A first rectangular limiting block (4) is fixedly connected to the right end of each of the two first rotating shafts (3). A gear (5) is fixedly connected to each of the two first rotating shafts (3). The two gears (5) mesh. Two threaded slots are provided on the right side of the housing (1), and a threaded rod (6) is provided through each of the two threaded slots. The threaded ends of the two threaded rods (6) are threadedly connected to the corresponding threaded slots. A second rectangular limiting block (7) is provided on the left side of each of the two threaded rods (6). The two second rectangular limiting blocks (7) and the corresponding threaded rods (6) are rotatably connected by a second rotating shaft (8). Two tableting rollers (9) are provided inside the housing (1). Rectangular limiting slots (10) are provided on the left and right sides of the two tableting rollers (9). A cleaning assembly for cleaning debris adhering to the two tableting rollers (9).

2. The oatmeal tableting device for easy cleaning and maintenance according to claim 1, characterized in that, The two first rectangular limiting blocks (4) are slidably connected to the inner walls of the two rectangular limiting grooves (10) on the left side, and the two second rectangular limiting blocks (7) are slidably connected to the inner walls of the two rectangular limiting grooves (10) on the right side.

3. A tableting device for oat flake processing that is easy to clean and maintain, as described in claim 1, is characterized in that... A rotating block (11) is fixedly connected to the right end of each of the two threaded rods (6).

4. A tableting device for oat flake processing that is easy to clean and maintain, as described in claim 1, is characterized in that... The cleaning assembly includes two guide plates (12) fixedly connected to the inner wall of the housing (1). The upper ends of the two guide plates (12) are fixedly connected to U-shaped scrapers (13), and the upper ends of the two U-shaped scrapers (13) are attached to the lower ends of the corresponding pressing rollers (9).

5. A tableting device for oat flake processing that is easy to clean and maintain, as described in claim 1, characterized in that... The upper end of the housing (1) is fixedly connected to a feed hopper (14), and the lower end of the housing (1) is provided with a discharge port (15).

6. A tableting device for oat flake processing that is easy to clean and maintain, as described in claim 1, characterized in that, The shell (1) has slag discharge ports (16) on both the front and rear sides, and two sliding doors (17) are rotatably provided on both the front and rear sides of the shell (1).

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