An oil separation device for hot pot base production

Abstract

This utility model relates to the field of hot pot base production technology, specifically to an oil separation device for hot pot base production, comprising: a base, a U-shaped frame fixedly connected to the top of the base, an inlet pipe for conveying the cooked hot pot base on the outside of the U-shaped frame, and a controller box fixedly connected to the outside of the U-shaped frame; and a separation mechanism, including a drive motor fixedly connected to the outside of the U-shaped frame, the drive motor being fixedly connected to a transmission rod via an output shaft. Through the separation mechanism, this utility model allows for oil separation of hot pot base without prolonged machine downtime for replacement when there is excessive residue in the filter bag; the filter bag can be replaced directly via the drive motor, thus ensuring oil separation efficiency. Furthermore, the replaced filter bag moves above the auxiliary oil tank to collect the remaining oil in the residue, preventing excessive oil residue and improving the oil separation effect.

Description

Technical Field

[0001] This utility model relates to the field of hot pot base production technology, specifically to an oil separation device for hot pot base production. Background Technology

[0002] Hot pot base, a food ingredient, includes bone broth base, fish broth base, and chicken broth base, which are available in hot pot restaurants. These are categorized as spicy, mildly spicy, and clear broth. Bone broth hot pot base is rich and flavorful, and high in nutrients; fish broth base has nourishing properties. Hot pot base requires packaging during production. Before packaging, to ensure the packaging is aesthetically pleasing, the residue in the hot pot base needs to be filtered. This filtration process requires the use of an oil-separation device.

[0003] When separating oil from hot pot base, the oil usually needs to undergo multiple separation processes. First, the oil is pre-treated to remove most of the large particles of residue, protecting the subsequent processing of precision equipment. During the pre-treatment, filter equipment such as filter cloth is usually used to separate the oil. Then, it is transported to fine filtration equipment for further processing before finally entering the next step.

[0004] When traditional filter cloths are used to filter oil, the accumulation of residue on the cloth can cause blockages, affecting filtration efficiency. Furthermore, the inability of staff to detect and address this blockage in a timely manner leads to low pretreatment efficiency, failing to meet the production needs of enterprises. Therefore, we propose an oil separation device for hot pot base production. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an oil separation device for hot pot base production, which can effectively solve the problems mentioned in the background technology.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] This utility model provides an oil separation device for hot pot base production, comprising:

[0008] The base has a U-shaped frame fixedly connected to its top, and a feeding pipe for conveying the hot pot base after stir-frying is provided on the outside of the U-shaped frame. A controller box is fixedly connected to the outside of the U-shaped frame.

[0009] The separation mechanism includes a drive motor fixedly connected to the outside of a U-shaped frame. The drive motor is fixedly connected to a transmission rod via an output shaft. A disc is fixedly connected to the other end of the transmission rod. Three equally spaced mounting slots are provided on the disc. A filter bag is provided inside the mounting slot.

[0010] The oil conveying mechanism includes an oil receiving seat fixedly connected to the outside of a U-shaped frame. The top of the oil receiving seat is symmetrically provided with a main oil tank and a secondary oil tank. The inner side of the main oil tank is provided with a housing, the inner side of the housing is provided with a position sensor, and the bottom of the housing is provided with a float.

[0011] Preferably, a support shell is fixedly connected to the inner side of the U-shaped frame, and the disc is slidably connected to the inner side of the support shell.

[0012] Preferably, an installation ring is fixedly connected to the opening of the filter bag, and the installation ring is installed inside the installation groove.

[0013] Preferably, a filter bag box for placing new filter bags is provided on the outside of the base, and a slag box for placing waste filter bags and slag is provided on the outside of the base.

[0014] Preferably, both the bottom of the main oil tank and the bottom of the auxiliary oil tank are provided with branch pipes for oil discharge, and the other end of the two branch pipes is connected to an oil outlet pipe through a tee connector.

[0015] Preferably, a valve is provided between the two branch pipes to control their opening and closing.

[0016] Preferably, a connecting rod is fixedly connected to the top of the float, and a limiting block is fixedly connected to the other end of the connecting rod. The limiting block is slidably connected to the inner side of the outer shell, and a fixing ring is fixedly connected to the outer side of the outer shell. The fixing ring is fixedly connected to the inner side of the main oil tank.

[0017] The technical solution provided by this utility model has the following advantages compared with the known prior art:

[0018] 1. This utility model, through the setting of the separation mechanism, allows for the replacement of the filter bag when there is too much residue in the filter bag during the oil separation of hot pot base. This eliminates the need for long-term machine shutdown and replacement; the filter bag can be replaced directly by the drive motor, thus ensuring the oil separation efficiency. Furthermore, the replaced filter bag will move above the auxiliary oil tank to collect the remaining oil in the residue, avoiding excessive oil residue and improving the oil separation effect.

[0019] 2. This utility model, through the setting of the oil conveying mechanism, can monitor the liquid level in the main oil tank during oil separation by the action of position sensors, floats, and limit blocks. When the amount of residue in the filter bag increases, causing a decrease in separation efficiency, the liquid level in the main oil tank drops, and the float moves downward. When the moving position exceeds the set threshold, the controller controls the drive motor to start, and the filter bag is replaced in time. This timely detection and handling ensures the oil separation efficiency and meets the production needs of enterprises. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall structure of the oil separation device of this utility model from the front.

[0022] Figure 2 This is a schematic diagram of the overall structure of the oil separation device of this utility model from the back.

[0023] Figure 3 This is a partial structural diagram of the U-shaped frame of this utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the oil receiving seat of this utility model;

[0025] Figure 5 This is a partial exploded structural diagram of the outer shell of this utility model;

[0026] Figure 6 This is a schematic diagram of the exploded structure of the disc portion of this utility model.

[0027] The labels in the diagram represent:

[0028] 1. Base; 2. U-shaped frame; 3. Controller box; 4. Feed pipe; 5. Separation mechanism; 501. Drive motor; 502. Filter bag box; 503. Material residue box; 504. Disc; 505. Support shell; 506. Transmission rod; 507. Mounting ring; 508. Filter bag; 509. Mounting groove; 6. Oil conveying mechanism; 601. Oil receiving seat; 602. Oil outlet pipe; 603. Branch pipe; 604. Valve; 605. Auxiliary oil tank; 606. Main oil tank; 607. Outer shell; 608. Position sensor; 609. Fixing ring; 610. Limit block; 611. Float block; 612. Connecting rod. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0030] The present invention will be further described below with reference to the embodiments.

[0031] Example 1:

[0032] Reference Figure 1-3 and Figure 6 This is the first embodiment of the present invention, which discloses an oil separation device for hot pot base production, comprising:

[0033] The base 1 has a U-shaped frame 2 fixedly connected to the top of the base 1. The outside of the U-shaped frame 2 is provided with a feeding pipe 4 for conveying the hot pot base after stir-frying. The outside of the U-shaped frame 2 is fixedly connected with a controller box 3.

[0034] The controller box 3 contains a controller, which is electrically connected to the position sensor 608 and the drive motor 501.

[0035] The separation mechanism 5 includes a drive motor 501 fixedly connected to the outside of the U-shaped frame 2. The drive motor 501 is fixedly connected to a transmission rod 506 via an output shaft. The other end of the transmission rod 506 is fixedly connected to a disc 504. The disc 504 has three equally spaced mounting slots 509. A filter bag 508 is provided inside the mounting slots 509.

[0036] The drive motor 501 drives the disc 504 to rotate through the output shaft and transmission rod 506, thereby replacing the filter bag 508, moving the filter bag 508 located above the main oil tank 606 to the auxiliary oil tank 605, and moving the new filter bag 508 to the main oil tank 606.

[0037] Specifically, a support shell 505 is fixedly connected to the inner side of the U-shaped frame 2, and a disc 504 is slidably connected to the inner side of the support shell 505.

[0038] The support shell 505 supports the disc 504, reduces the force on the transmission rod 506, and ensures that the disc 504 is stable when rotating, so that the filter bag 508 can be replaced smoothly.

[0039] Specifically, an installation ring 507 is fixedly connected to the opening of the filter bag 508, and the installation ring 507 is installed inside the installation groove 509.

[0040] The installation groove 509 of the mounting ring 507 can limit the installation of the filter bag 508. After filtration is completed, the filter bag 508 can be removed and replaced to ensure filtration and separation efficiency.

[0041] Specifically, a filter bag box 502 for placing new filter bags 508 is provided on the outside of the base 1, and a slag box 503 for placing waste filter bags 508 and slag is provided on the outside of the base 1.

[0042] The filter bag box 502 can store new filter bags, making it convenient to quickly replace the filter bag 508. The slag box 503 can store slag and used filter bags 508, making it convenient for subsequent unified processing.

[0043] Example 2:

[0044] Reference Figure 1-5 This is the second embodiment of the present invention, which differs from the first embodiment in that:

[0045] The oil delivery mechanism 6 includes an oil receiving seat 601 fixedly connected to the outside of the U-shaped frame 2. The top of the oil receiving seat 601 is symmetrically provided with a main oil groove 606 and a secondary oil groove 605. The inner side of the main oil groove 606 is provided with a housing 607. The inner side of the housing 607 is provided with a position sensor 608. The bottom of the housing 607 is provided with a float 611.

[0046] The main oil tank 606 receives the separated oil, and the auxiliary oil tank 605 collects the residual oil in the slag inside the filter bag 508.

[0047] The float 611 can move when the oil level in the main oil tank 606 changes. When the oil inflow and outflow are the same, the position of the float 611 is not convenient. When the material residue clogs the filter bag 508 and the inflow decreases, it can be detected in time by the position sensor 608, and the filter bag 508 can be replaced in time.

[0048] Specifically, the bottom of the main oil tank 606 and the bottom of the auxiliary oil tank 605 are both provided with branch pipes 603 for oil discharge, and the other end of the two branch pipes 603 is connected to an oil outlet pipe 602 through a tee connector.

[0049] Under the action of the branch pipe 603, the oil in the main oil tank 606 and the auxiliary oil tank 605 can be discharged and enter the oil outlet pipe 602, and then enter the fine filtration equipment through the oil outlet pipe 602.

[0050] Specifically, each of the two branch pipes 603 is equipped with a valve 604 to control its opening and closing.

[0051] The valve 604 controls the opening and closing of the branch pipe 603 to keep the oil level in the main oil tank 606 at a stable value. Then, the oil inflow and outflow are controlled to be the same, and the oil level in the main oil tank 606 is monitored.

[0052] Specifically, a connecting rod 612 is fixedly connected to the top of the float 611, and a limiting block 610 is fixedly connected to the other end of the connecting rod 612. The limiting block 610 is slidably connected to the inside of the outer shell 607, and a fixing ring 609 is fixedly connected to the outside of the outer shell 607. The fixing ring 609 is fixedly connected to the inside of the main oil tank 606.

[0053] Under the action of the limiting block 610, it can slide up and down inside the housing 607. Under the action of the connecting rod 612, when the position of the float 611 moves, the limiting block 610 can move up and down with the float 611, so that the position sensor 608 can obtain its position.

[0054] The retaining ring 609 is used to connect the housing 607 and the main oil tank 606.

[0055] The remaining structure is the same as that in Example 1.

[0056] The workflow of this utility model is as follows:

[0057] After production, the hot pot base enters the filter bag 508 below through the feed pipe 4. The filter bag 508 performs preliminary filtration of the residue. The filtered oil enters the main oil tank 606 below for collection. When the oil level in the main oil tank 606 reaches a certain position, the valve 604 is opened to control the branch pipe 603 to open. At this time, the oil discharge speed of the branch pipe 603 is the same as the oil entry speed.

[0058] As the amount of residue inside the filter bag 508 increases, the amount of oil entering decreases. As the liquid level in the main oil tank 606 drops, the float 611 moves downwards, causing the limit block 610 to move downwards via the connecting rod 612. When the limit block 610 reaches a set threshold, the position sensor 608 outputs a position signal, and the controller activates the drive motor 501 to replace the filter bag 508. After replacement, the feed pipe 4 is reopened.

[0059] After rotation, the filter bag 508 carrying the residue moves to the top of the auxiliary oil tank 605. The auxiliary oil tank 605 collects the separated oil. When no oil seeps out, the filter bag 508 is removed and placed into the residue box 503, and a new filter bag 508 is replaced.

[0060] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. An oil separation device for hot pot base production, characterized in that, include: A base (1) is fixedly connected to a U-shaped frame (2) on the top of the base (1). A feeding pipe (4) for conveying the hot pot base after stir-frying is provided on the outside of the U-shaped frame (2). A controller box (3) is fixedly connected to the outside of the U-shaped frame (2). The separation mechanism (5) includes a drive motor (501) fixedly connected to the outside of the U-shaped frame (2). The drive motor (501) is fixedly connected to a transmission rod (506) through an output shaft. The other end of the transmission rod (506) is fixedly connected to a disc (504). The disc (504) has three equally spaced mounting slots (509). A filter bag (508) is provided inside the mounting slot (509). The oil delivery mechanism (6) includes an oil receiving seat (601) fixedly connected to the outside of the U-shaped frame (2). The top of the oil receiving seat (601) is symmetrically provided with a main oil groove (606) and a secondary oil groove (605). The inner side of the main oil groove (606) is provided with a housing (607). The inner side of the housing (607) is provided with a position sensor (608). The bottom of the housing (607) is provided with a float (611).

2. The oil separation device for hot pot base production according to claim 1, characterized in that, The U-shaped frame (2) is fixedly connected to a support shell (505) on its inner side, and the disc (504) is slidably connected to the inner side of the support shell (505).

3. The oil separation device for hot pot base production according to claim 1, characterized in that, An installation ring (507) is fixedly connected to the opening of the filter bag (508), and the installation ring (507) is installed inside the installation groove (509).

4. The oil separation device for hot pot base production according to claim 1, characterized in that, The base (1) is provided with a filter bag box (502) for placing new filter bags (508) on the outside, and a slag box (503) for placing waste filter bags (508) and slag on the outside.

5. The oil separation device for hot pot base production according to claim 1, characterized in that, Both the bottom of the main oil tank (606) and the bottom of the auxiliary oil tank (605) are provided with branch pipes (603) for oil discharge, and the other end of the two branch pipes (603) is connected to an oil outlet pipe (602) through a tee connector.

6. The oil separation device for hot pot base production according to claim 5, characterized in that, A valve (604) is provided between the two branch pipes (603) to control their opening and closing.

7. The oil separation device for hot pot base production according to claim 1, characterized in that, A connecting rod (612) is fixedly connected to the top of the float (611), and a limiting block (610) is fixedly connected to the other end of the connecting rod (612). The limiting block (610) is slidably connected to the inside of the outer shell (607), and a fixing ring (609) is fixedly connected to the outside of the outer shell (607). The fixing ring (609) is fixedly connected to the inside of the main oil tank (606).

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