Honeycomb filler mounting structure
The honeycomb packing installation structure solves the problems of complex installation and easy corrosion of packing grids in packed towers, and realizes a simple and adjustable installation method, reducing maintenance difficulty and corrosion risk.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG SAIPU SEPARATION EQUIPMENT CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-07-07
AI Technical Summary
The existing packed towers have complex packing grid installation structures, which are prone to gas-liquid accumulation and corrosion, making maintenance difficult.
The installation structure uses a honeycomb filler, including a mounting base, a support block assembly, and a stainless steel mesh plate. The mounting base is supported by the support block assembly, and simple installation is achieved by using clearance grooves and bolt connections. Ribs prevent deformation.
It simplifies the structure of packing installation, prevents gas and liquid accumulation, reduces the risk of corrosion, and is easy to install with adjustable height.
Smart Images

Figure CN224462773U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packing installation, specifically a honeycomb packing installation structure. Background Technology
[0002] A packed tower consists of internal components, packing material, and the tower body. The function of the internal components is to ensure better gas-liquid contact within the tower, thereby maximizing the tower's production capacity and efficiency. Therefore, the quality of the internal component design directly affects the overall operation of the packed tower and the performance of the packing material. Furthermore, besides the inherent factors of the packing material itself, the internal components also significantly influence the "scale-up effect" of a packed tower.
[0003] For example, patent CN222287331U discloses a height-adjustable packing grid installation structure, particularly relating to a packing grid installation structure including a packing tower. The inner wall of the packing tower is symmetrically fixed with four connecting plates. The outer surface of the connecting plates is slidably connected to the inner wall of the limiting grooves. The four limiting grooves are symmetrically opened on the outer surface of the grid. The outer surface of the grid is slidably connected to the inner wall of the packing tower. A number of slots are connected at a certain distance. A spring rod pushes the inserts into the slots. The grid is fixed inside the packing tower by the four inserts. Rotating the stud causes the inserts and fixing plates to retract.
[0004] The aforementioned patent facilitates the adjustment of the height of the grid inside the packed tower, while the protective box protects the moving slot to prevent the packing from clogging the moving slot, thus solving the problem that existing devices are inconvenient to adjust the position and height of the packed grid. However, the disadvantage of the aforementioned patent is that the structure of the aforementioned patent is complex, and the gas and liquid in the packing are easy to accumulate inside the slot during use, causing the spring rod and other components to rust, and the maintenance is difficult after rusting.
[0005] Therefore, it is necessary to improve such a structure to overcome the above-mentioned defects. Utility Model Content
[0006] The purpose of this invention is to provide a honeycomb filler installation structure to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A honeycomb packing installation structure includes a mounting base installed inside a packed tower. The mounting base includes a main ring with a main support at its bottom, the main support being generally grid-shaped. The inner wall of the packed tower has several support block groups spaced from top to bottom, each group consisting of ten support blocks arranged in a circular array, and the support blocks are welded and fixed to the inner wall of the packed tower. The mounting base also includes a stainless steel mesh plate. A packing installation box is placed on top of the mounting base; the packing installation box is generally cylindrical. Ten clearance grooves are arranged in a circular array on the outer side of the main ring, each clearance groove corresponding to a support block, allowing the mounting base to pass through the support blocks.
[0009] Furthermore, the main support frame is welded from angle steel.
[0010] Furthermore, the support block is in the shape of an inverted right triangle.
[0011] Furthermore, the mesh plate is fixedly welded to the top of the main ring.
[0012] Furthermore, the packing installation box includes two sets of symmetrically arranged fan-shaped installation boxes and an intermediate installation box located between the two sets of fan-shaped installation boxes. Both the fan-shaped installation boxes and the intermediate installation box are open at the top and bottom, and the side walls of the fan-shaped installation boxes and the side walls of the intermediate installation box are fixedly connected by bolts.
[0013] Furthermore, both the fan-shaped mounting box and the intermediate mounting box are equipped with mutually perpendicular stiffening ribs inside.
[0014] Furthermore, at least two connecting plates are provided at the bottom of the main ring.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] The packing box is used to place metal honeycomb packing and to support the packing; the stiffening plate supports the packing box and prevents it from deforming; the support block assembly supports the mounting base, and the connecting plate prevents the mounting base from rotating; this utility model has a simple structure and is easy to install. At the same time, the mounting base can be installed on different support block assemblies, and the mounting base can be installed at different heights. Attached Figure Description
[0017] Figure 1 A schematic diagram of a honeycomb packing installation structure installed inside a packed tower (part of the tower body is hidden to clearly show the packing installation structure).
[0018] Figure 2 A schematic diagram of the honeycomb packing installation structure.
[0019] Figure 3 A front view of the honeycomb packing installation structure.
[0020] Figure 4 A top view of the honeycomb packing installation structure.
[0021] Figure 5 for Figure 2 A magnified view of a portion of point a.
[0022] Figure 6 An exploded view of the mounting base in a honeycomb packing structure. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0024] Please see Figure 1-6 The honeycomb packing installation structure includes a mounting base 1, which is installed inside the packing tower 2.
[0025] The mounting base 1 includes a main ring 101, and a main support 102 is provided at the bottom of the main ring 101. The main support 102 is generally in the shape of a grid and is welded from angle steel.
[0026] The inner wall of the packed tower 2 is provided with a number of support block groups 201 from top to bottom. Each support block group 201 includes ten support blocks 202 arranged in a circular array. Each support block 202 is in the shape of an inverted right triangle and is welded and fixed to the inner wall of the packed tower 2.
[0027] Meanwhile, the mounting base 1 also includes a stainless steel mesh plate 4, which is fixedly welded to the top of the main ring 101;
[0028] The top of the mounting base 1 is also provided with a filler mounting box 5, which is used to place the metal honeycomb filler 6 and to support the filler 6.
[0029] The packing installation box 5 is cylindrical in shape. The packing installation box 5 includes two symmetrically arranged fan-shaped installation boxes 501 and an intermediate installation box 502 located between the two sets of fan-shaped installation boxes 501.
[0030] Both the sector-shaped mounting box 501 and the intermediate mounting box 502 are provided with openings at the top and bottom, and the side walls of the sector-shaped mounting box 501 and the side walls of the intermediate mounting box 502 are fixedly connected by bolts (not shown in the figure).
[0031] Both the fan-shaped mounting box 501 and the intermediate mounting box 502 are provided with mutually perpendicular stiffening plates 503 inside; the stiffening plates 503 serve to support the fan-shaped mounting box 501 and the intermediate mounting box 502 to prevent them from deforming.
[0032] Meanwhile, in this solution, the outer side of the main ring 101 is provided with ten clearance grooves 103 in a circular array. The clearance grooves 103 are provided one-to-one with the support blocks 202. The clearance grooves 103 are used to allow the mounting base 1 to pass through the support blocks 202.
[0033] During installation, the mounting base 1 is first placed from the top of the packed tower 2, and the clearance groove 103 is aligned with the support block 202. At this time, the mounting base 1 can pass through a set of support blocks 201. When the mounting base 1 reaches the predetermined position, the mounting base 1 is rotated so that the clearance groove 103 is not aligned with the support block 202. At this time, the main ring 101 of the mounting base 1 is placed on the support block set 201, and the support block set 201 plays a supporting role for the mounting base 1.
[0034] In some implementations of this solution, at least two connecting plates 104 are provided at the bottom of the main ring 101; after the mounting base 1 is installed, the connecting plates 104 and the support block 202 are fixedly connected by bolts, and the connecting plates 104 play a role in preventing the mounting base 1 from rotating.
[0035] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "left," and "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, terms such as "set" and "connect" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
Claims
1. A honeycomb packing installation structure, including a mounting base, wherein the mounting base is installed inside the packing tower; characterized in that, The mounting base includes a main ring, with a main support at the bottom of the main ring, the main support being generally shaped like a grid. The inner wall of the packed tower has several support block groups spaced apart from top to bottom. Each support block group includes ten support blocks arranged in a circular array, and the support blocks are welded and fixed to the inner wall of the packed tower. The mounting base also includes a stainless steel mesh plate. A packing installation box is placed on top of the mounting base; the packing installation box is generally cylindrical. Ten clearance grooves are arranged in a circular array on the outer side of the main ring, each clearance groove corresponding to a support block, allowing the mounting base to pass through the support blocks.
2. The honeycomb packing installation structure according to claim 1, characterized in that, The main support frame is welded from angle steel.
3. The honeycomb packing installation structure according to claim 1, characterized in that, The support block is shaped like an inverted right triangle.
4. The honeycomb filler installation structure according to claim 1, characterized in that, The mesh plate is fixedly welded to the top of the main ring.
5. The honeycomb filler installation structure according to claim 1, characterized in that, The packing installation box includes two sets of symmetrically arranged fan-shaped installation boxes and an intermediate installation box located between the two sets of fan-shaped installation boxes. Both the fan-shaped installation boxes and the intermediate installation box are open at the top and bottom, and the side walls of the fan-shaped installation boxes and the side walls of the intermediate installation box are fixedly connected by bolts.
6. The honeycomb filler installation structure according to claim 5, characterized in that, Both the sector-shaped mounting box and the intermediate mounting box are equipped with mutually perpendicular stiffening ribs inside.
7. The honeycomb packing installation structure according to any one of claims 1-6, characterized in that, At least two connecting plates are also provided at the bottom of the main ring.