Diamond roller automatic dressing device

Abstract

The application discloses a kind of diamond roller automation finishing device, it is related to diamond roller processing equipment technical field.The present application includes processing table, the lower end four corners of the processing table are all fixed with support leg, the side of the processing table is fixed with controller, the lower end of the processing table is fixed with rotating electrical machine, the rotating electrical machine is electrically connected with controller, the output of the rotating electrical machine is through the processing table and is rotationally connected with the processing table, the output of the rotating electrical machine is fixed with mounting column, the mounting column is fixed with bearing disc, the bearing disc is sleeved with diamond roller body, the mounting column is threadedly connected with fixed nut, the processing table is provided with polishing structure and collection structure.By diamond roller body rotation and polishing wheel rotation, the upper and lower two side edges of diamond roller body and the side wall can be polished simultaneously, the position of diamond roller body does not need to be adjusted frequently, and the polishing efficiency of diamond roller body is improved.

Description

Technical Field

[0001] This application relates to the field of diamond roller processing equipment technology, and in particular to an automated diamond roller dressing device. Background Technology

[0002] Diamond rollers, as a core tool in the field of precision grinding, are widely used in the efficient processing of materials such as ceramics, optical glass, and cemented carbide. During the manufacturing process, diamond rollers require the use of automated diamond roller dressing devices to grind the surface of the diamond rollers in order to improve the quality and stability of the subsequently processed products.

[0003] During the correction process, a high-speed rotating grinding wheel comes into contact with the diamond roller, thereby eliminating defects such as scratches and burrs on the surface of the diamond roller, ensuring that the contour accuracy and surface roughness of the diamond roller meet the process requirements.

[0004] Existing automated diamond roller dressing devices require grinding the upper and lower edges and sidewalls of the diamond roller during grinding. The position of the diamond roller needs to be constantly adjusted during the grinding process to bring the area to be ground to the grinding wheel. The whole process is cumbersome and the grinding efficiency is low. Utility Model Content

[0005] The purpose of this application is to provide an automated diamond roller dressing device to solve the problem that the diamond roller needs to be constantly adjusted during the grinding process to adjust the position to be ground to the grinding wheel, which is a cumbersome process with low grinding efficiency.

[0006] To achieve the above objectives, this application specifically adopts the following technical solution:

[0007] An automated diamond roller dressing device includes a processing table, with support legs fixed at each of the four corners of the lower end of the processing table. A controller is fixed to the side of the processing table, and a rotary motor is fixed to the lower end of the processing table. The rotary motor is electrically connected to the controller. The output end of the rotary motor passes through the processing table and is rotatably connected to the processing table. A mounting column is fixed to the output end of the rotary motor, and a bearing plate is fixed on the mounting column. A diamond roller body is sleeved on the bearing plate. A fixing nut is threaded onto the mounting column. A grinding structure and a collection structure are provided on the processing table.

[0008] By adopting the above technical solution, when in use, the diamond roller body is sleeved on the mounting post and fixed with a fixing nut. Then, it is polished by the grinding structure. It can polish the upper and lower edges and side walls of the diamond roller body at the same time, improving the polishing efficiency. In addition, the collection structure can collect the dust generated during the polishing process, reducing the dust from spreading everywhere.

[0009] Furthermore, the grinding structure includes a mounting plate installed at the lower end of the processing table, a grinding motor fixed at the upper end of the mounting plate, the grinding motor being electrically connected to the controller, a movable slot being provided on the processing table, the output end of the grinding motor passing through the movable slot and having a drive shaft fixed thereon, and a grinding wheel fixed on the drive shaft.

[0010] By adopting the above technical solution, the grinding structure can simultaneously grind the upper and lower edges and sidewalls of the diamond roller body, without needing to adjust the position of the diamond roller body multiple times, thus improving grinding efficiency.

[0011] Furthermore, two symmetrically arranged support plates are fixed at the lower end of the processing table, and a ball screw is rotatably connected between the two support plates. A nut seat is fixed inside the mounting plate and is sleeved on the ball screw.

[0012] By adopting the above technical solution, the ball screw is rotated to move the support and the grinding motor. When it is necessary to replace the diamond roller body, the grinding wheel is moved away from the diamond roller body, making it easier to replace the diamond roller body.

[0013] Furthermore, one end of the ball screw passes through the support plate and is fixed with a handle, and a rocker arm is rotatably connected to the handle.

[0014] By adopting the above technical solution, the ball screw can be rotated more easily by using a rocker arm in conjunction with a handle.

[0015] Furthermore, a guide rod is fixed between the two support plates, and the mounting plate is slidably sleeved on the guide rod.

[0016] By adopting the above technical solution, the guide rod plays a guiding and further supporting role, making the movement of the mounting plate more stable.

[0017] Furthermore, the collection structure includes a collection box fixed to the lower end of the processing table. There are two collection boxes arranged symmetrically. A cover plate is fixed to the lower end of the collection box. A through hole is opened on the cover plate. A guide pipe is fixed to the upper end of the collection box. The end of the guide pipe away from the collection box passes through the processing table and is equipped with a horn tube.

[0018] By adopting the above technical solution, the collection structure is used to collect the dust generated during the polishing process, reducing the dust from spreading everywhere.

[0019] Furthermore, the guide pipe and the horn pipe are connected by a conveying pipe, which is a metal corrugated pipe.

[0020] By adopting the above technical solution, the metal corrugated hose has a certain degree of extensibility. By pulling the horn tube, the metal corrugated hose can be extended or shortened, allowing the horn tube to move closer to or away from the grinding position, thereby improving the dust collection effect and convenience.

[0021] Furthermore, an installation frame is fixed to the upper end of the cover plate, a drive motor is fixed inside the installation frame, the drive motor is electrically connected to the controller, a fan blade is fixed to the output end of the drive motor, and a collection net is fixed inside the installation frame.

[0022] By adopting the above technical solution, the drive motor drives the fan blades to rotate, which generates negative pressure inside the collection box, providing suction for collecting dust. The collection net is used to collect the dust, which is convenient for subsequent centralized processing.

[0023] In summary, this application includes at least one of the following beneficial effects:

[0024] 1. In this application, when grinding the diamond roller body, the position of the grinding wheel is adjusted so that the diamond roller body is located inside the grinding groove on the surface of the grinding wheel, so that the upper and lower edges and sidewalls of the diamond roller body are in contact with the grinding wheel. Then, the grinding motor and the rotary motor are turned on to grind the diamond roller body. By rotating the diamond roller body and the grinding wheel, the upper and lower edges and sidewalls of the diamond roller body can be ground simultaneously without frequent adjustment of the position of the diamond roller body, thus improving the grinding efficiency of the diamond roller.

[0025] 2. In this application, when the diamond roller body needs to be removed after grinding, the rocker arm is rotated in the opposite direction, so that the mounting plate drives the grinding motor and grinding wheel away from the diamond roller body. Then, the ground diamond roller body is disassembled and the diamond roller body to be ground is installed. By setting a movable grinding roller, the diamond roller body can be easily disassembled and installed, improving convenience.

[0026] 3. In this application, during the grinding process of the diamond roller body, the collecting structure can collect the dust generated during grinding, effectively reducing the dust's dispersion, minimizing its impact on the surrounding environment, and reducing the problem of dust settling on the equipment and being difficult to clean. Attached Figure Description

[0027] Figure 1 This is a first three-dimensional structural schematic diagram of the trimming device in this application;

[0028] Figure 2 This is a second three-dimensional structural schematic diagram of the trimming device in this application;

[0029] Figure 3 This is a disassembly diagram of the diamond roller body and the mounting post in this application;

[0030] Figure 4 This is a schematic diagram of the internal structure of the mounting frame in this application.

[0031] Explanation of reference numerals in the attached figures:

[0032] 1. Processing table; 11. Support leg; 12. Controller; 13. Rotary motor; 14. Mounting column; 15. Bearing plate; 16. Fixing nut; 17. Diamond roller body; 2. Grinding structure; 21. Mounting plate; 22. Grinding motor; 23. Drive shaft; 24. Grinding wheel; 25. Support plate; 251. Ball screw; 252. Handle; 253. Rocker arm; 254. Guide rod; 26. Movable groove; 3. Collection structure; 31. Collection box; 32. Cover plate; 33. Guide pipe; 34. Conveying pipe; 35. Horn tube; 36. Mounting frame; 361. Drive motor; 362. Fan blade; 363. Collection net. Detailed Implementation

[0033] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0034] This application discloses an automated diamond roller dressing device.

[0035] Reference Figures 1-3 An automated diamond roller dressing device includes a processing table 1, with support legs 11 fixed at each of the four corners of the lower end of the processing table 1, a controller 12 fixed on the side of the processing table 1, a rotary motor 13 fixed at the lower end of the processing table 1, the rotary motor 13 being electrically connected to the controller 12, the output end of the rotary motor 13 passing through the processing table 1 and being rotatably connected to the processing table 1, a mounting post 14 fixed at the output end of the rotary motor 13, a bearing plate 15 fixed on the mounting post 14, a diamond roller body 17 sleeved on the bearing plate 15, a fixing nut 16 threadedly connected to the mounting post 14, and a grinding structure 2 and a collecting structure 3 provided on the processing table 1.

[0036] When using this dressing device to grind the diamond roller body 17, the diamond roller body 17 is fitted onto the mounting post 14, and then the fixing nut 16 is fitted onto the mounting post 14 and tightened to fix the diamond roller body 17. Then, the rotary motor 13 is turned on to drive the diamond roller body 17 to rotate, and the diamond roller body 17 is ground in conjunction with the grinding structure 2. The grinding structure 2 can grind the upper and lower edges and side walls of the diamond roller body 17 at the same time, without the need to frequently adjust the position of the diamond roller body 17, thereby improving the grinding efficiency. During the grinding process, the dust generated during the grinding process can be collected by the collection structure 3 to reduce the dust from spreading.

[0037] Reference Figure 2 and Figure 3 The grinding structure 2 includes a mounting plate 21 installed at the lower end of the processing table 1. A grinding motor 22 is fixed at the upper end of the mounting plate 21. The grinding motor 22 is electrically connected to the controller 12. A movable slot 26 is provided on the processing table 1. The output end of the grinding motor 22 passes through the movable slot 26 and is fixed with a drive shaft 23. A grinding wheel 24 is fixed on the drive shaft 23. A grinding groove adapted to the diamond roller body 17 is provided on the grinding wheel 24.

[0038] The processing table 1 has two symmetrically arranged support plates 25 fixed at its lower end. A ball screw 251 is rotatably connected between the two support plates 25. A nut seat is fixed inside the mounting plate 21 and is sleeved on the ball screw 251.

[0039] Furthermore, one end of the ball screw 251 passes through the support plate 25 and is fixed with a handle 252, and a rocker arm 253 is rotatably connected to the handle 252.

[0040] In addition, a guide rod 254 is fixed between the two support plates 25, and the mounting plate 21 is slidably sleeved on the guide rod 254.

[0041] When grinding the diamond roller body 17, the rocker arm 253 is rotated forward, causing the bidirectional lead screw to rotate. When the bidirectional lead screw rotates, the nut seat is stressed, which in turn forces the mounting plate 21. Simultaneously, the mounting plate 21 is constrained by the guide rod 254, causing the grinding motor 22 and the grinding wheel 24 to move towards the diamond roller body 17. This positions the diamond roller body 17 within the grinding groove on the surface of the grinding wheel 24, ensuring that the upper and lower edges and sidewalls of the diamond roller body 17 are in contact with the grinding wheel 24. Afterward, the rotation of the grinding rocker arm 253 is stopped, and the grinding motor 22 and the rotary motor 13 are turned on. When the grinding motor 22 is working, it drives the drive shaft 23 to rotate, causing the drive shaft 23 to rotate the grinding wheel 24. The rotary motor 13, in turn, drives the diamond roller body 17 to rotate. The rotation of the grinding wheel 24 enables the grinding of the diamond roller body 17. Since the upper and lower edges and sidewalls of the diamond roller body 17 are in contact with the grinding wheel 24, the upper and lower edges and sidewalls of the diamond roller body 17 can be ground simultaneously without frequent adjustments to the position of the diamond roller body 17, thus improving the grinding efficiency. When the diamond roller body 17 needs to be removed after grinding, the rocker arm 253 is rotated in the opposite direction, causing the mounting plate 21 to drive the grinding motor 22 and the grinding wheel 24 away from the diamond roller body 17. Then, the ground diamond roller body 17 is disassembled, and the diamond roller body 17 to be ground is installed. By setting a movable grinding wheel, the disassembly and installation of the diamond roller body 17 can be facilitated, improving convenience.

[0042] Reference Figures 2-4 The collection structure 3 includes a collection box 31 fixed at the lower end of the processing table 1. There are two collection boxes 31 arranged symmetrically. A cover plate 32 is fixed at the lower end of the collection box 31. A through hole is opened on the cover plate 32. A guide pipe 33 is fixed at the upper end of the collection box 31. The end of the guide pipe 33 away from the collection box 31 passes through the processing table 1 and is equipped with a horn pipe 35.

[0043] The guide pipe 33 and the horn pipe 35 are connected by a conveying pipe 34, which is a metal corrugated pipe.

[0044] In addition, a mounting frame 36 is fixed to the upper end of the cover plate 32, and a drive motor 361 is fixed inside the mounting frame 36. The drive motor 361 is electrically connected to the controller 12. A fan blade 362 is fixed to the output end of the drive motor 361, and a collection net 363 is fixed inside the mounting frame 36.

[0045] Before grinding the diamond roller body 17, the horn tube 35 is pulled so that it is close to the position between the diamond roller body 17 and the grinding wheel 24. Then, the drive motor 361 is turned on. During the grinding process, the drive motor 361 drives the fan blade 362 to rotate, which creates a negative pressure inside the collection box 31. Under the action of the guide pipe 33 and the conveying pipe 34, a negative pressure is created at the position of the horn tube 35, thereby drawing the dust generated during the grinding process into the horn tube 35 and then through the conveying pipe 34 and the guide pipe 33 into the collection box. Inside the box 31, and attached to the collection net 363, the dust generated during the grinding process is collected, which can effectively reduce the dust from spreading around and reduce the impact on the surrounding environment, and reduce the problem of dust falling on the equipment and being difficult to clean. When the negative pressure suction at the horn tube 35 position is small, the cover plate 32 can be removed, so that it is separated from the collection box 31 along with the mounting frame 36 and other structures. Then the dust on the collection net 363 can be cleaned, and then it can be reinstalled. The collection net 363 is easy to clean and is conducive to dust collection.

[0046] Working principle: When using this dressing device to grind the diamond roller body 17, the diamond roller body 17 is fitted onto the mounting post 14, and then the fixing nut 16 is fitted onto the mounting post 14 and tightened to fix the diamond roller body 17. Rotating the rocker arm 253 in the forward direction causes the bidirectional screw to rotate. When the bidirectional screw rotates, the nut seat is stressed, causing the mounting plate 21 to be stressed. Simultaneously, the mounting plate 21 is restricted by the guide rod 254, driving the grinding motor 22 and the grinding wheel 24 to move towards the diamond roller body 17, so that the diamond roller body 17 is located inside the grinding groove on the surface of the grinding wheel 24, ensuring that the upper and lower edges and sidewalls of the diamond roller body 17 are in contact with the grinding wheel 24. Then, the rotation of the grinding rocker arm 253 is stopped, and the horn tube 35 is pulled to bring the horn tube 35 closer to the diamond roller body 17 and the grinding wheel 24. The position between the wheels 24 is determined, and then the drive motor 361, grinding motor 22, and rotary motor 13 are turned on. When the grinding motor 22 is working, it drives the drive shaft 23 to rotate, which in turn drives the grinding wheel 24 to rotate. When the rotary motor 13 is working, it drives the diamond roller body 17 to rotate. Through the rotation of the diamond roller body 17 and the grinding wheel 24, the diamond roller body 17 can be ground. When the drive motor 361 is working, it drives the fan blade 362 to rotate, which generates a negative pressure inside the collection box 31. Under the action of the guide pipe 33 and the conveying pipe 34, a negative pressure is generated at the position of the horn tube 35, thereby sucking the dust generated during the grinding process into the horn tube 35, and then through the conveying pipe 34 and the guide pipe 33 in sequence, into the collection box 31, and attaches to the collection net 363, thus collecting the dust generated during the grinding process.

Claims

1. An automated diamond roller dressing device, comprising a processing table (1), characterized in that: The processing table (1) is fixed with support legs (11) at the four corners of its lower end. The processing table (1) is fixed with a controller (12) on its side. The processing table (1) is fixed with a rotary motor (13) at its lower end. The rotary motor (13) is electrically connected to the controller (12). The output end of the rotary motor (13) passes through the processing table (1) and is rotatably connected to the processing table (1). The output end of the rotary motor (13) is fixed with a mounting column (14). The mounting column (14) is fixed with a bearing plate (15). The bearing plate (15) is fitted with a diamond roller body (17). The mounting column (14) is threaded with a fixing nut (16). The processing table (1) is provided with a grinding structure (2) and a collection structure (3).

2. The automated diamond roller dressing device according to claim 1, characterized in that: The grinding structure (2) includes a mounting plate (21) installed at the lower end of the processing table (1). A grinding motor (22) is fixed at the upper end of the mounting plate (21). The grinding motor (22) is electrically connected to the controller (12). A movable slot (26) is provided on the processing table (1). The output end of the grinding motor (22) passes through the movable slot (26) and is fixed with a drive shaft (23). A grinding wheel (24) is fixed on the drive shaft (23).

3. The automated diamond roller dressing device according to claim 2, characterized in that: The processing table (1) has two symmetrically arranged support plates (25) fixed at its lower end. A ball screw (251) is rotatably connected between the two support plates (25). A nut seat is fixed inside the mounting plate (21), and the nut seat is sleeved on the ball screw (251).

4. The automated diamond roller dressing device according to claim 3, characterized in that: One end of the ball screw (251) passes through the support plate (25) and is fixed with a handle (252), and a rocker arm (253) is rotatably connected to the handle (252).

5. The automated diamond roller dressing device according to claim 3, characterized in that: A guide rod (254) is fixed between the two support plates (25), and the mounting plate (21) is slidably sleeved on the guide rod (254).

6. The automated diamond roller dressing device according to claim 1, characterized in that: The collection structure (3) includes a collection box (31) fixed at the lower end of the processing table (1). There are two collection boxes (31) arranged symmetrically. A cover plate (32) is fixed at the lower end of the collection box (31). A through hole is opened on the cover plate (32). A guide pipe (33) is fixed at the upper end of the collection box (31). The end of the guide pipe (33) away from the collection box (31) passes through the processing table (1) and is equipped with a horn pipe (35).

7. The automated diamond roller dressing device according to claim 6, characterized in that: The guide pipe (33) and the horn pipe (35) are connected by a conveying pipe (34), which is a metal corrugated pipe.

8. The automated diamond roller dressing device according to claim 6, characterized in that: The upper end of the cover plate (32) is fixed with an installation frame (36), and a drive motor (361) is fixed inside the installation frame (36). The drive motor (361) is electrically connected to the controller (12). The output end of the drive motor (361) is fixed with a fan blade (362), and a collection net (363) is fixed inside the installation frame (36).

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