A wheel type roller set of an ultrasonic lace sewing machine

Abstract

This utility model discloses a disc-type roller assembly for an ultrasonic lace sewing machine, belonging to the technical field of sewing machine rollers. It includes a disc frame and a mounting frame mounted on the ultrasonic lace sewing machine. The mounting frame is U-shaped, and a sliding assembly is provided between the mounting frame and the disc frame. The disc frame is slidably connected, and the sliding assembly is driven to move by a cylinder at the top of the mounting frame. Several sets of mounting slots are provided on the disc frame, and clamping structures are provided on both sides of the inner wall of each mounting slot. Rollers are installed between two sets of clamping structures. This utility model discloses a disc-type roller assembly that facilitates the assembly and disassembly of the sewing machine roller assembly, preventing fabric shifting during processing and affecting processing quality.

Description

Technical Field

[0001] This utility model relates to the field of sewing machine roller technology, and in particular to a disc roller assembly for an ultrasonic lace sewing machine. Background Technology

[0002] The ultrasonic lace sewing machine, also known as an ultrasonic lace machine or ultrasonic embossing machine, is a highly efficient sewing and embossing device. It is mainly used for hemming, welding, cutting, and embossing of synthetic fiber fabrics. The processed products have good water tightness and high production efficiency. It eliminates the traditional needle and thread sewing steps and does not require needles, threads, or accessories.

[0003] During the operation of an ultrasonic lace sewing machine, rollers are used to guide the fabric forward. Existing lace sewing machines generally only have one set of rollers, which can easily cause the fabric to deviate during movement. Furthermore, the rollers are inconvenient to disassemble and assemble, increasing the difficulty of replacement when needed and making the sewing machine inconvenient to operate. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, the technical problem to be solved by this utility model is to propose a disc-type roller group that is easy to disassemble and assemble in sewing machine roller group, and avoids the fabric from shifting during the processing process, which would affect the processing quality.

[0005] To achieve this objective, the present invention adopts the following technical solution:

[0006] This utility model provides a wheel-type roller assembly for an ultrasonic lace sewing machine, including a wheel frame and a mounting frame disposed on the ultrasonic lace sewing machine. The mounting frame is U-shaped, and a sliding component is disposed between the mounting frame and the wheel frame. The wheel frame is slidably connected to the mounting frame through the sliding component, and the sliding component is driven to move by a cylinder at the top of the mounting frame.

[0007] The wheel frame is provided with several sets of mounting slots, and clamping structures are provided on both sides of the inner wall of the mounting slots. Rollers are installed between the two sets of clamping structures.

[0008] A preferred embodiment of this utility model is that the clamping structure includes a fixed clamping end and a movable clamping end disposed on both sides of the inner wall of the mounting groove. Multiple sets of balls are disposed between the inner walls of the fixed clamping end and the movable clamping end. A sliding plate is disposed on the inner wall of the mounting groove and slidably connected to both ends of the movable clamping end. A spring is connected between the movable clamping end and the side wall of the mounting groove.

[0009] The preferred technical solution of this utility model is that the roller is provided with connecting shaft ends at both ends, and the connecting shaft ends are provided with sliding grooves that slide in connection with the ball bearings.

[0010] The preferred technical solution of this utility model is that the movable clamping end includes a clamping plate that abuts against the fixed clamping end, and the clamping plate is provided with adjusting plates at both ends, and the adjusting plate is provided with a rectangular groove that is slidably connected to the sliding plate.

[0011] The preferred technical solution of this utility model is that the sliding component includes guide rails disposed on both sides of the inner wall of the mounting frame, sliders are slidably connected on the guide rails, two sets of sliders are disposed and fixed on both sides of the wheel frame, a connecting rod is disposed on the top of the slider, a drive plate is disposed on the two sets of connecting rods, and the drive plate is fixedly connected to the cylinder drive end.

[0012] A preferred embodiment of this invention is that the mounting grooves of the plurality of groups gradually decrease in size from the center of the wheel frame outwards, and the rollers are adapted to the corresponding mounting grooves.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] This invention features multiple sets of rollers, along with fixed and movable clamping ends for easy disassembly and replacement. The movable clamping end, in conjunction with a slide plate and spring, allows the grooves on the connecting shafts at both ends of the rollers to match the ball bearings. This enables the multiple sets of rollers to move forward under the drive of the ultrasonic lace sewing machine. The multiple sets of rollers prevent fabric displacement, thus avoiding any impact on fabric processing quality. Furthermore, the combination of the fixed and movable clamping ends effectively reduces the difficulty of roller replacement and improves work efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the wheel-type roller assembly structure provided in a specific embodiment of the present utility model;

[0016] Figure 2 This is a schematic diagram of the wheel frame structure provided in a specific embodiment of this utility model;

[0017] Figure 3 This is a schematic diagram of the clamping structure provided in a specific embodiment of the present utility model;

[0018] The attached diagram lists the components represented by each number as follows:

[0019] 1. Mounting bracket; 11. Guide rail; 12. Slider; 2. Wheel frame; 21. Mounting slot; 3. Roller; 31. Connecting shaft end; 32. Slide groove; 4. Clamping structure; 41. Fixed clamping end; 42. Movable clamping end; 421. Clamping plate; 422. Adjusting plate; 423. Rectangular groove; 43. Ball bearing; 44. Slide plate; 45. Spring; 5. Cylinder; 51. Drive plate; 52. Connecting rod. Detailed Implementation

[0020] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0021] A wheel-type roller assembly for an ultrasonic lace sewing machine includes a wheel frame 2 and a mounting frame 1 disposed on the ultrasonic lace sewing machine. The mounting frame 1 is U-shaped. A sliding component is disposed between the mounting frame 1 and the wheel frame 2. The wheel frame 2 is slidably connected to the mounting frame 1 through the sliding component. The sliding component is driven to move by a cylinder 5 at the top of the mounting frame 1.

[0022] The wheel frame 2 has several sets of mounting slots 21. The inner walls of the mounting slots 21 are provided with clamping structures 4 on both sides. Rollers 3 are installed between two sets of clamping structures 4. The mounting slots 21 gradually decrease in size from the center of the wheel frame 2 outwards. The rollers 3 are adapted to the corresponding mounting slots 21.

[0023] The corresponding rollers 3 are installed between the two clamping structures 4. The rollers 3 are installed through the clamping structures 4 and are rotatably connected to the clamping structures 4. When the ultrasonic lace sewing machine is working, the fabric moves forward under the drive of the ultrasonic lace sewing machine, which causes the rollers 3 to rotate. There are multiple sets of rollers 3, which can ensure that the fabric moves in one direction and avoid the fabric shift during processing, which would affect the processing quality of the fabric. The clamping structures 4 can also be used to quickly and easily disassemble and replace the rollers 3, which reduces the difficulty of replacing the rollers 3 and improves the working efficiency of the ultrasonic lace sewing machine. At the same time, the rollers 3 of the corresponding specifications can be selected for installation according to the operation needs of the ultrasonic lace sewing machine, which can be adapted to the processing of various fabrics.

[0024] As a possible implementation of this solution, preferably, the clamping structure 4 includes a fixed clamping end 41 and a movable clamping end 42 disposed on both sides of the inner wall of the mounting groove 21. Multiple sets of balls 43 are disposed between the inner walls of the fixed clamping end 41 and the movable clamping end 42. A sliding plate 44 is disposed on the inner wall of the mounting groove 21 and slidably connected to both ends of the movable clamping end 42. A spring 45 is connected between the movable clamping end 42 and the side wall of the mounting groove 21.

[0025] The roller 3 has connecting shaft ends 31 at both ends, and the connecting shaft ends 31 have grooves 32 that are slidably connected to the ball bearings 43.

[0026] When roller 3 needs to be replaced, and the roller 3 needs to be disassembled and installed, by pulling the movable clamping end 42, the movable clamping end 42 slides along the slide plate 44 while squeezing the spring 45 to move away from the fixed clamping end 41, and the roller 3 to be replaced is removed. The connecting shaft end 31 of the new roller 3 is installed on the inner wall of the fixed clamping end 41, so that the slide groove 32 is installed with the ball 43. The movable clamping end 42 is slowly released, and under the action of the spring 45, the movable clamping end 42 moves along the slide plate 44 closer to the fixed clamping end 41, so that the ball 43 of the movable clamping end 42 moves in the direction of the slide groove 32. The fixed clamping end 41 and the movable clamping end 42 complete the installation of the new roller 3 from both sides. At the same time, the rotation of the roller 3 is ensured by the cooperation of the ball 43 and the slide groove 32, which improves the convenience of disassembling and replacing the roller 3.

[0027] As a possible implementation of this solution, preferably, the movable clamping end 42 includes a clamping plate 421 that abuts against the fixed clamping end 41. The clamping plate 421 has adjusting plates 422 at both ends, and the adjusting plate 422 has a rectangular groove 423 that is slidably connected to the slide plate 44.

[0028] When replacing the roller 3, by pulling the adjusting plate 422 at both ends of the clamping plate 421 or at one end of the clamping plate 421, the rectangular groove 423 on the adjusting plate 422 slides along the slide plate 44. At the same time, the clamping plate 421 compresses the spring 45, causing the clamping plate 421 to move away from the fixed clamping end 41. This makes it easier to remove the roller 3 that needs to be replaced and install the new roller 3 between the fixed clamping end 41 and the clamping plate 421. This enables quick disassembly and replacement of the roller 3, effectively reducing the difficulty of replacing the roller 3 and improving work efficiency.

[0029] As a possible implementation of this solution, preferably, the sliding assembly includes guide rails 11 disposed on both sides of the inner wall of the mounting frame 1, sliders 12 are slidably connected on the guide rails 11, two sets of sliders 12 are disposed and fixed on both sides of the wheel frame 2, a connecting rod 52 is disposed on the top of the slider 12, and a drive plate 51 is disposed on the two sets of connecting rods 52, and the drive plate 51 is fixedly connected to the drive end of the cylinder 5.

[0030] The cylinder 5 drives the drive plate 51 to move. The drive plate 51 is fixedly connected to the slider 12 through the connecting rod 52, so that the slider 12 drives the wheel frame 2 to move along the guide rail 11, thereby adjusting the position of the roller 3 on the wheel frame 2 to meet the needs of fabric processing and improve the quality of fabric operation.

[0031] This utility model has been described through preferred embodiments. Those skilled in the art will understand that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. This utility model is not limited to the specific embodiments disclosed herein; other embodiments falling within the scope of the claims of this application are all within the protection scope of this utility model.

Claims

1. A disc-type roller assembly for an ultrasonic lace sewing machine, characterized in that: It includes a wheel frame (2) and a mounting frame (1) set on an ultrasonic lace sewing machine. The mounting frame (1) is U-shaped. A sliding component is provided between the mounting frame (1) and the wheel frame (2). The wheel frame (2) is slidably connected to the mounting frame (1) through the sliding component. The sliding component is driven to move by a cylinder (5) on the top of the mounting frame (1). The wheel frame (2) is provided with several sets of mounting slots (21), and the inner walls of the mounting slots (21) are provided with clamping structures (4) on both sides, and rollers (3) are installed between the two sets of clamping structures (4).

2. The disc roller assembly of an ultrasonic lace sewing machine according to claim 1, characterized in that: The clamping structure (4) includes a fixed clamping end (41) and a movable clamping end (42) disposed on both sides of the inner wall of the mounting groove (21). Multiple sets of balls (43) are disposed between the inner wall of the fixed clamping end (41) and the movable clamping end (42). A sliding plate (44) is disposed on the inner wall of the mounting groove (21) and is slidably connected to both ends of the movable clamping end (42). A spring (45) is connected between the movable clamping end (42) and the side wall of the mounting groove (21).

3. The disc roller assembly of an ultrasonic lace sewing machine according to claim 1, characterized in that: The roller (3) has connecting shaft ends (31) at both ends, and the connecting shaft ends (31) have grooves (32) that slide in connection with the ball (43).

4. The disc roller assembly of an ultrasonic lace sewing machine according to claim 2, characterized in that: The movable clamping end (42) includes a clamping plate (421) that abuts against the fixed clamping end (41). Adjustment plates (422) are provided at both ends of the clamping plate (421). A rectangular groove (423) is provided on the adjustment plate (422) that is slidably connected to the slide plate (44).

5. The disc roller assembly of an ultrasonic lace sewing machine according to claim 1, characterized in that: The sliding assembly includes guide rails (11) on both sides of the inner wall of the mounting frame (1), and sliders (12) are slidably connected on the guide rails (11). Two sets of sliders (12) are provided and fixed on both sides of the wheel frame (2). A connecting rod (52) is provided on the top of the slider (12). A drive plate (51) is provided on the two sets of connecting rods (52). The drive plate (51) is fixedly connected to the drive end of the cylinder (5).

6. The disc roller assembly of an ultrasonic lace sewing machine according to claim 1, characterized in that: The mounting slots (21) of several groups gradually decrease in size from the center of the wheel frame (2) outwards, and the rollers (3) are adapted to the corresponding mounting slots (21).

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