An automobile charging pile PCBA assembly

By designing a U-shaped frame and locking structure to protect the circuit board, the problem of damage and interference to PCBA components during transportation was solved, thereby improving stability and reliability.

CN224481924UActive Publication Date: 2026-07-10SHENZHEN HAIDONG ELECTRONICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN HAIDONG ELECTRONICS CO LTD
Filing Date
2025-08-08
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

During the production and transportation of PCBA components for car charging piles, the exposed electronic components are easily damaged and affected by static electricity and dust, which can affect their performance.

Method used

An assembly structure including a U-shaped frame, a locking frame, locking bolts, a cooling fan, and a cover plate is designed. The circuit board is fixed by bolts and locked using locking bolts and a locking plate. The cooling fan and cover plate protect the circuit board. The cover plate can be removed during transportation to reduce the risk of damage, and the U-shaped frame can be removed during installation.

Benefits of technology

It effectively protects circuit boards from damage and external interference during transportation, simplifies the installation process, and improves the stability and reliability of components.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224481924U_ABST
    Figure CN224481924U_ABST
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Abstract

The utility model relates to PCBA component technical field, especially a kind of automobile charging pile PCBA component, including U type frame, the inside of U type frame is fixedly installed with circuit board by bolt, the left and right sides of U type frame are fixedly connected with locking frame, and one locking bolt is rotatably connected with the side of each locking frame away from U type frame.The utility model has the advantages that: through heat dissipation fan, the circuit board in working can be heat dissipated, finally cover plate is inserted into the inside of U type frame along T type sliding slot, until cover plate moves to appropriate position, pull pull plate to make it drive bayonet lock and assembly board are connected, cover plate can be locked on U type frame, now blocking plate is connected more firmly with U type frame by clamping plate, and U type frame, heat dissipation frame, cover plate, blocking plate can protect circuit board, greatly reduce the damage risk of PCBA component in carrying and transportation process.
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Description

Technical Field

[0001] This utility model relates to the field of PCBA component technology, and in particular to a PCBA component for an automotive charging pile. Background Technology

[0002] With the booming development of the electric vehicle industry, the stability and reliability of electric vehicle charging piles, as key equipment for energy replenishment, are of paramount importance. One of the core components inside an electric vehicle charging pile is the PCBA (Printed Circuit Board Assembly). The PCBA integrates various electronic components of the charging pile, such as control chips, power devices, communication modules, and protection circuits. These components are interconnected through precise circuit layout and wiring, jointly realizing the functions of power conversion, billing management, communication interaction, and safety protection of the charging pile.

[0003] There is a pressing issue to be addressed in the production and transportation of PCBA components for electric vehicle charging stations. After production, the electronic components on the PCBA components are typically exposed to the outside environment. This not only increases the risk of damage during handling and transportation but also potentially affects the component's performance due to interference from external factors such as static electricity and dust. Therefore, a PCBA component for electric vehicle charging stations is needed to solve these problems. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the aforementioned technical defects.

[0005] Therefore, one objective of this utility model is to provide a PCBA assembly for an electric vehicle charging station to solve the problems mentioned in the background art and overcome the shortcomings of the existing technology.

[0006] To achieve the above objectives, one embodiment of this utility model provides a car charging pile PCBA assembly, including a U-shaped frame. A circuit board is fixedly mounted inside the U-shaped frame by bolts. Locking frames are fixedly connected to both sides of the U-shaped frame. A locking bolt is rotatably connected to the side of each locking frame away from the U-shaped frame. A locking plate is slidably connected to the inner wall of each locking frame. The screws of two locking bolts are threadedly connected to two locking plates respectively. A heat dissipation frame is fixedly connected between two locking plates. Two symmetrically arranged cooling fans are embedded inside the heat dissipation frame. Both cooling fans are electrically connected to the circuit board, and the output ends of both cooling fans are connected to the circuit board. Corresponding to the road plate, the inner wall of the U-shaped frame is slidably connected to two symmetrically arranged T-shaped sliding plates. A cover plate is fixedly connected between the two T-shaped sliding plates. A sealing plate is fixedly connected to one side of the cover plate. A clamping plate is fixedly connected to the inner side of the sealing plate. The clamping plate is engaged with the U-shaped frame. An assembly plate is fixedly connected to the side of the cover plate away from the sealing plate. An L-shaped assembly frame is fixedly connected to the top of the heat dissipation frame. The assembly plate is slidably connected to the L-shaped assembly frame. Two symmetrically arranged springs are fixedly connected to the top of the two springs. A pull plate is fixedly connected to the top of the pull plate. Two symmetrically arranged locking pins are fixedly connected to the bottom surface of the pull plate. Both locking pins penetrate the L-shaped assembly frame and are engaged with the assembly plate.

[0007] Preferably, in any of the above solutions, the U-shaped frame has a slot on the side near the sealing plate, and the card plate is engaged with the U-shaped frame through the slot.

[0008] Preferably, in any of the above solutions, the inner wall of the U-shaped frame has two symmetrical T-shaped grooves, and both T-shaped slide plates are slidably connected to the U-shaped frame through the T-shaped grooves.

[0009] Preferably, one side of the locking plate has a threaded hole, and the screw portions of the two locking bolts are threadedly connected to the two locking plates through the threaded hole.

[0010] Preferably, in any of the above solutions, a positioning pin is fixedly connected to the side of the heat dissipation frame near the U-shaped frame, and a plurality of symmetrically arranged positioning holes are provided on one side of the U-shaped frame, and the positioning pin is slidably connected to the U-shaped frame through the positioning holes.

[0011] Preferably, in any of the above solutions, the top of the heat sink frame is provided with a clearance groove, and the assembly plate is slidably connected to the heat sink frame through the clearance groove.

[0012] Preferably, in any of the above solutions, the top surface of the assembly plate has two symmetrically arranged locking holes, and both locking pins pass through the L-shaped assembly frame and engage with the assembly plate through the locking holes.

[0013] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:

[0014] 1. After the circuit board is processed, the operator can use bolts to lock the circuit board inside the U-shaped frame. Then, insert two locking plates into the inner walls of the two locking frames and lock the locking plates with locking bolts. Connect the cooling fan to the circuit board with wires. The cooling fan can dissipate heat from the circuit board during operation. Finally, insert the cover plate into the U-shaped frame along the T-shaped groove until the cover plate moves to the appropriate position. Then pull the pull plate to make it move the locking pin to engage with the assembly plate, which can lock the cover plate on the U-shaped frame. At this time, the sealing plate is engaged with the U-shaped frame through the locking plate, which can make the connection between the sealing plate and the U-shaped frame more secure. Moreover, the U-shaped frame, heat dissipation frame, cover plate and sealing plate can protect the circuit board, greatly reducing the risk of damage to PCBA components during carrying and transportation.

[0015] 2. After transporting the PCBA assembly to the usage location, pull the pull plate upwards to move the locking pin out of the locking hole, which can release the locking of the assembly board. Then, remove the cover plate and the sealing plate, and use bolts to install the U-shaped frame inside the car charging pile. This facilitates the installation of the PCBA assembly without having to remove the circuit board from inside the U-shaped frame. Attached Figure Description

[0016] Figure 1 This is a structural schematic diagram of the assembly of this utility model;

[0017] Figure 2 This is an exploded structural diagram of the assembly of this utility model;

[0018] Figure 3 This is a schematic diagram of the U-shaped frame of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the heat dissipation frame of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the cover plate of this utility model.

[0021] In the diagram: 1-U-shaped frame, 2-circuit board, 3-locking frame, 4-locking bolt, 5-locking plate, 6-heat dissipation frame, 7-heat dissipation fan, 8-T-shaped slide plate, 9-cover plate, 10-sealing plate, 11-clamping plate, 12-assembly plate, 13-L-shaped assembly frame, 14-spring, 15-pull plate, 16-clamping pin, 17-clamping slot, 18-T-shaped slide groove, 19-threaded hole, 20-positioning pin, 21-positioning hole, 22-avoidance groove, 23-clamping hole. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited thereto.

[0023] like Figures 1 to 5 As shown, a car charging pile PCBA assembly includes a U-shaped frame 1. A circuit board 2 is fixedly mounted inside the U-shaped frame 1 by bolts. Locking frames 3 are fixedly connected to both sides of the U-shaped frame 1. A locking bolt 4 is rotatably connected to the side of each locking frame 3 away from the U-shaped frame 1. A locking plate 5 is slidably connected to the inner wall of each locking frame 3. The screws of the two locking bolts 4 are threadedly connected to the two locking plates 5 respectively. A heat dissipation frame 6 is fixedly connected between the two locking plates 5. Two symmetrically arranged cooling fans 7 are embedded inside the heat dissipation frame 6. Both cooling fans 7 are electrically connected to the circuit board 2, and their output ends correspond to those of the circuit board 2. The inner wall of the U-shaped frame 1 is slidably connected to... Two symmetrically arranged T-shaped slide plates 8 are connected by a cover plate 9. A sealing plate 10 is fixedly connected to one side of the cover plate 9. A locking plate 11 is fixedly connected to the inner side of the sealing plate 10. The locking plate 11 is engaged with the U-shaped frame 1. An assembly plate 12 is fixedly connected to the side of the cover plate 9 away from the sealing plate 10. An L-shaped assembly frame 13 is fixedly connected to the top of the heat dissipation frame 6. The assembly plate 12 and the L-shaped assembly frame 13 are slidably connected. Two symmetrically arranged springs 14 are fixedly connected to the top of the L-shaped assembly frame 13. A pull plate 15 is fixedly connected to the top of the two springs 14. Two symmetrically arranged locking pins 16 are fixedly connected to the bottom surface of the pull plate 15. Both locking pins 16 penetrate the L-shaped assembly frame 13 and are engaged with the assembly plate 12.

[0024] As an optional technical solution of this utility model, a slot 17 is provided on the side of the U-shaped frame 1 near the sealing plate 10. The card plate 11 is engaged with the U-shaped frame 1 through the slot 17, and the sealing plate 10 is engaged with the U-shaped frame 1 through the card plate 11, which can make the connection between the sealing plate 10 and the U-shaped frame 1 more secure.

[0025] The inner wall of the U-shaped frame 1 has two symmetrical T-shaped slides 18. Both T-shaped slide plates 8 are slidably connected to the U-shaped frame 1 through the T-shaped slides 18. The cover plate 9 is inserted into the U-shaped frame 1 along the T-shaped slides 18, which can guide the movement of the cover plate 9.

[0026] A threaded hole 19 is provided on one side of the locking plate 5. The screws of the two locking bolts 4 are threaded to the two locking plates 5 through the threaded hole 19 respectively. The two locking plates 5 are inserted into the inner wall of the two locking frames 3 and locked with the locking bolts 4. The cooling fan 7 is connected to the circuit board 2 with a wire. The cooling fan 7 can dissipate heat from the circuit board 2 during operation.

[0027] A positioning pin 20 is fixedly connected to the side of the heat dissipation frame 6 near the U-shaped frame 1. Several symmetrically arranged positioning holes 21 are opened on one side of the U-shaped frame 1. The positioning pin 20 is slidably connected to the U-shaped frame 1 through the positioning holes 21. The heat dissipation frame 6 is engaged with the U-shaped frame 1 through the positioning pin 20, which can improve the connection strength between the U-shaped frame 1 and the heat dissipation frame 6.

[0028] The top of the heat sink frame 6 is provided with a clearance groove 22. The assembly plate 12 is slidably connected to the heat sink frame 6 through the clearance groove 22. The circuit board 2 can be protected by the U-shaped frame 1, the heat sink frame 6, the cover plate 9, and the sealing plate 10, which greatly reduces the risk of damage to the PCBA components during carrying and transportation.

[0029] The top surface of the assembly plate 12 has two symmetrically arranged locking holes 23. Both locking pins 16 pass through the L-shaped assembly frame 13 and are engaged with the assembly plate 12 through the locking holes 23. Pulling the pull plate 15 upward causes the locking pins 6 to move out of the locking holes 2, which can release the locking of the assembly plate 12. Then, the cover plate 9 and the sealing plate 10 are removed, and the U-shaped frame 1 is installed inside the car charging pile with bolts, which can facilitate the installation of PCBA components.

[0030] A PCBA assembly for an electric vehicle charging station operates on the following principle:

[0031] 1): Use bolts to lock the circuit board 2 inside the U-shaped frame 1, then insert two locking plates 5 into the inner walls of the two locking frames 3, and use locking bolts 4 to lock the locking plates 5. Use wires to connect the cooling fan 7 to the circuit board 2.

[0032] 2): Insert the cover plate 9 into the U-shaped frame 1 along the T-shaped groove 18 until the cover plate 9 moves to the appropriate position. Then pull the pull plate 15 to make the locking pin 16 engage with the assembly plate 12, which can lock the cover plate 9 on the U-shaped frame 1.

[0033] 3): Pull the pull plate 15 upward to make it move the locking pin 6 out of the locking hole 2, which can release the locking of the assembly plate 12. Then, remove the cover plate 9 and the sealing plate 10, and use bolts to install the U-shaped frame 1 inside the car charging pile, which can facilitate the installation of PCBA components.

[0034] In summary, after the circuit board 2 of the car charging pile PCBA assembly is processed, the operator can use bolts to lock the circuit board 2 inside the U-shaped frame 1. Then, two locking plates 5 are inserted into the inner walls of the two locking frames 3, and the locking plates 5 are locked using locking bolts 4. A wire is used to connect the cooling fan 7 to the circuit board 2, which can dissipate heat from the circuit board 2 during operation. Finally, the cover plate 9 is inserted into the U-shaped frame 1 along the T-shaped slide 18 until the cover plate 9 moves to the appropriate position. Then, the pull plate 15 is pulled to make the locking pin 16 engage with the assembly plate 12, thus locking the cover plate 9 onto the U-shaped frame 1. At this time, the sealing plate 10... By engaging the card plate 11 with the U-shaped frame 1, the connection between the sealing plate 10 and the U-shaped frame 1 can be made more secure. Moreover, the U-shaped frame 1, heat dissipation frame 6, cover plate 9, and sealing plate 10 can protect the circuit board 2, greatly reducing the risk of damage to the PCBA assembly during carrying and transportation. After transporting the PCBA assembly to the usage location, pull the pull plate 15 upward to move the locking pin 6 out of the locking hole 2, which can release the lock on the assembly board 12. Then, the cover plate 9 and sealing plate 10 are removed, and the U-shaped frame 1 is installed inside the car charging pile using bolts. This facilitates the installation of the PCBA assembly without having to remove the circuit board 2 from inside the U-shaped frame 1.

Claims

1. A PCBA assembly for an automotive charging station, characterized in that: The system includes a U-shaped frame (1), inside which a circuit board (2) is fixedly mounted by bolts. Locking frames (3) are fixedly connected to both sides of the U-shaped frame (1). Each locking frame (3) has a locking bolt (4) rotatably connected to the side away from the U-shaped frame (1). A locking plate (5) is slidably connected to the inner wall of each locking frame (3). The screws of two locking bolts (4) are threadedly connected to two locking plates (5). A heat dissipation frame (6) is fixedly connected between the two locking plates (5). Two symmetrically arranged cooling fans (7) are embedded inside the heat dissipation frame (6). Both cooling fans (7) are electrically connected to the circuit board (2), and their output ends correspond to the circuit board (2). Two symmetrically arranged T-shaped sliding plates (8) are slidably connected to the inner wall of the U-shaped frame (1). A cover plate (9) is fixedly connected between the two T-shaped slide plates (8). A sealing plate (10) is fixedly connected to one side of the cover plate (9). A clamping plate (11) is fixedly connected to the inner side of the sealing plate (10). The clamping plate (11) is engaged with the U-shaped frame (1). An assembly plate (12) is fixedly connected to the side of the cover plate (9) away from the sealing plate (10). An L-shaped assembly frame (13) is fixedly connected to the top of the heat dissipation frame (6). The assembly plate (12) is slidably connected to the L-shaped assembly frame (13). Two symmetrically arranged springs (14) are fixedly connected to the top of the L-shaped assembly frame (13). A pull plate (15) is fixedly connected to the top of the two springs (14). Two symmetrically arranged locking pins (16) are fixedly connected to the bottom surface of the pull plate (15). Both locking pins (16) penetrate the L-shaped assembly frame (13) and engage with the assembly plate (12).

2. The PCBA assembly for an electric vehicle charging station according to claim 1, characterized in that: The U-shaped frame (1) has a slot (17) on the side near the sealing plate (10), and the card plate (11) is engaged with the U-shaped frame (1) through the slot (17).

3. The PCBA assembly for an electric vehicle charging station according to claim 2, characterized in that: The inner wall of the U-shaped frame (1) has two symmetrical T-shaped grooves (18), and the two T-shaped slide plates (8) are slidably connected to the U-shaped frame (1) through the T-shaped grooves (18).

4. The PCBA assembly for an electric vehicle charging station according to claim 3, characterized in that: The locking plate (5) has a threaded hole (19) on one side, and the screws of the two locking bolts (4) are threadedly connected to the two locking plates (5) through the threaded hole (19).

5. The PCBA assembly for an electric vehicle charging station according to claim 4, characterized in that: The heat dissipation frame (6) is fixedly connected to a positioning pin (20) on the side near the U-shaped frame (1). A number of symmetrically arranged positioning holes (21) are opened on one side of the U-shaped frame (1). The positioning pin (20) is slidably connected to the U-shaped frame (1) through the positioning holes (21).

6. The PCBA assembly for an electric vehicle charging station according to claim 5, characterized in that: The top of the heat dissipation frame (6) is provided with a relief groove (22), and the assembly plate (12) is slidably connected to the heat dissipation frame (6) through the relief groove (22).

7. A PCBA assembly for an electric vehicle charging station according to claim 6, characterized in that: The top surface of the assembly plate (12) has two symmetrically arranged locking holes (23), and the two locking pins (16) pass through the L-shaped assembly frame (13) and are engaged with the assembly plate (12) through the locking holes (23).