A sponge bonding and conveying device and a sponge compounding apparatus

Abstract

The utility model provides a kind of sponge adhesion conveying device and sponge composite equipment, sponge adhesion conveying device includes: layered conveying mechanism and upper and lower layer conveying mechanism;Layered conveying mechanism includes swing conveying component, layered conveying support and swing drive component, swing conveying component is driven to swing up to first position and swing down to second position under swing drive component;Upper and lower layer conveying mechanism includes lower layer conveying component, upper layer conveying component, upper layer translation drive component and inclination drive component, and upper layer conveying component is arranged above lower layer conveying component.Relative to prior art, the sponge adhesion conveying device of the utility model can first convey lower sponge to suitable position, then convey upper sponge to the top of lower sponge, and then the upper sponge and lower sponge can be pressed together, improving the processing efficiency and saving manpower and material resources.

Description

Technical Field

[0001] This utility model relates to the field of sponge processing technology, specifically to a sponge bonding and conveying device and a sponge composite equipment. Background Technology

[0002] The main component of most sponges is polyurethane, and different manufacturing processes result in different products. Sponges can be laminated for packaging, heat-processed, and burst-opened according to customer requirements. Polyurethane sponges themselves have many air bubbles, but their air permeability is not very high. It is necessary to evenly coat sponge blocks of different types and densities with glue and then laminate them together.

[0003] In the current sponge bonding process, adhesive is usually applied to the top of the lower sponge, and then the upper sponge is manually moved to the top of the lower sponge before being pressed together. Since it is laborious to move the upper sponge manually, and sometimes the adhesive on the lower sponge is easily scratched during the process, it affects the stable bonding of the sponge after pressing. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings and deficiencies in the existing technology and to provide a sponge bonding and conveying device and a sponge composite equipment.

[0005] One embodiment of the present invention provides a sponge bonding and conveying device, comprising: a layered conveying mechanism and an upper and lower layer conveying mechanism;

[0006] The layered conveying mechanism includes a swing conveying component, a layered conveying support, and a swing drive component. The swing conveying component is rotatably mounted on the layered conveying support. Under the drive of the swing drive component, the swing conveying component swings upward to a first position and downward to a second position.

[0007] The upper and lower layer conveying mechanism includes a lower layer conveying component, an upper layer conveying component, an upper layer translation drive component, and a tilting drive component. The upper layer conveying component is disposed above the lower layer conveying component, and the upper layer translation drive component is driven to the upper layer conveying component. Driven by the upper layer translation drive component, the upper layer conveying component moves back and forth along the conveying direction of the lower layer conveying component. The tilting drive component is driven to the upper layer conveying component, and driven by the tilting drive component, the upper layer conveying component rotates to a translation conveying position and a discharge position. When the upper layer conveying component is in the discharge position, the conveying direction of the upper layer conveying component gradually tilts downwards along the conveying direction of the lower layer conveying component.

[0008] When the swing drive assembly is in the first position and the upper conveying assembly is in the translational conveying position, the upper conveying assembly can move under the drive of the upper translational drive assembly so that the conveying start end of the upper conveying assembly is connected to the conveying end end of the swing conveying assembly.

[0009] When the swing drive assembly is in the second position, the starting end of the lower conveying assembly is connected to the ending end of the swing conveying assembly.

[0010] In some optional embodiments, the upper and lower layer conveying mechanism includes an upper layer translation bracket, which is movably disposed on the side of the upper layer conveying assembly. The upper layer translation drive assembly is driven to be connected to the upper layer translation bracket to realize the drive connection between the upper layer translation drive assembly and the upper layer conveying assembly. The upper layer conveying assembly is rotatably disposed on the upper layer translation bracket, and the tilt drive assembly is assembled with the upper layer translation bracket.

[0011] In some optional embodiments, the upper and lower layer conveying mechanism includes two upper layer translation brackets, which are respectively disposed on both sides of the upper layer conveying assembly, and the two sides of the upper layer conveying assembly are rotatably engaged with the two upper layer translation brackets.

[0012] In some alternative implementations, the upper translation drive assembly is driven to connect with two upper translation supports, and the two upper translation supports move synchronously under the drive of the upper translation drive assembly.

[0013] In some alternative embodiments, the upper translation support is provided with a bearing, and the upper translation support is rotatably engaged with the upper and lower conveying mechanisms.

[0014] In some alternative implementations, the swing drive assembly and / or the tilt drive assembly is a cylinder, an electric cylinder, or a hydraulic cylinder.

[0015] In some optional embodiments, the side of the lower translation drive assembly is provided with an upper translation guide rail extending along the conveying direction of the lower conveying assembly, and the upper translation bracket is slidably engaged with the upper translation guide rail.

[0016] In some optional embodiments, the layered conveying support is provided with a plurality of buffer pads, and when the swing conveying assembly swings downward to the second position under the drive of the swing driving assembly, the swing conveying assembly abuts against the buffer pads.

[0017] Another embodiment of this utility model provides a sponge composite device, including: a sponge bonding and conveying device as described above.

[0018] Compared with existing technologies, the sponge bonding and conveying device of this utility model can first transport the lower sponge to a suitable position, and then transport the upper sponge above the lower sponge, and gradually guide the lower sponge to the top of the upper sponge. Then the upper and lower sponges can be pressed together, which improves processing efficiency and saves manpower and material resources.

[0019] To provide a clearer understanding of this invention, the specific embodiments of this invention will be described below in conjunction with the accompanying drawings. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a sponge bonding and conveying device according to an embodiment of the present invention;

[0021] Figure 2 This is a schematic diagram of the upper and lower layer conveying mechanism according to an embodiment of the present invention;

[0022] Figure 3 This is a schematic diagram of the upper and lower layer conveying mechanism according to an embodiment of the present invention when conveying the upper sponge to the lower sponge;

[0023] Figure 4 This is a schematic diagram of one side of a sponge bonding and conveying device according to an embodiment of the present invention.

[0024] Explanation of reference numerals in the attached figures:

[0025] 10. Layered conveying mechanism; 11. Swinging conveying assembly; 12. Layered conveying support; 13. Swinging drive assembly; 14. Buffer pad; 20. Upper and lower layer conveying mechanism; 21. Lower layer conveying assembly; 211. Upper layer translation guide rail; 22. Upper layer conveying assembly; 23. Upper layer translation drive assembly; 231. Intermediate shaft; 232. Synchronous belt module; 233. Upper layer translation drive motor; 24. Tilting drive assembly; 25. Upper layer translation support; 251. Bearing; 30. Upper sponge; 40. Lower sponge. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model. In the description of the present utility model, unless otherwise stated, "a plurality of" means two or more, and "a number" means one or more. In addition, unless otherwise stated, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features.

[0027] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] In the description of this utility model, references to terms such as "one embodiment," "some alternative implementations," or "some optional embodiments," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0030] Please see Figure 1 and Figure 2 One embodiment of this utility model provides a sponge bonding and conveying device, including: a layered conveying mechanism 10 and an upper and lower layer conveying mechanism 20.

[0031] The layered conveying mechanism 10 includes a swing conveying assembly 11, a layered conveying support 12, and a swing drive assembly 13. The swing conveying assembly 11 is rotatably mounted on the layered conveying support 12. Under the drive of the swing drive assembly 13, the swing conveying assembly 11 swings upward to a first position and downward to a second position.

[0032] The upper and lower layer conveying mechanism 20 includes a lower layer conveying component 21, an upper layer conveying component 22, an upper layer translation drive component 23, and a tilting drive component 24. The upper layer conveying component 22 is disposed above the lower layer conveying component 21, and the upper layer translation drive component 23 is driven to drive the upper layer conveying component 22. The upper layer conveying component 22 moves back and forth along the conveying direction of the lower layer conveying component 21 under the drive of the upper layer translation drive component 23. The tilting drive component 24 is driven to drive the upper layer conveying component 22, and the upper layer conveying component 22 rotates to the translation conveying position and the material discharge position under the drive of the tilting drive component 24. When the upper conveying component 22 is in the feeding position, the conveying direction of the upper conveying component 22 gradually tilts downward along the conveying direction of the lower conveying component 21; when the swing drive component 13 is in the first position and the upper conveying component 22 is in the translational conveying position, the upper conveying component 22 can move under the drive of the upper translational drive component 23 so that the conveying start end of the upper conveying component 22 is connected to the conveying end end of the swing conveying component 11; when the swing drive component 13 is in the second position, the conveying start end of the lower conveying component 21 is connected to the conveying end end of the swing conveying component 11.

[0033] The working principle of the sponge bonding and conveying device in one embodiment of this utility model is explained below:

[0034] Please see Figures 1 to 3 After the lower sponge 40 is coated with adhesive, it is transferred to the oscillating conveyor assembly 11. The oscillating drive assembly 13 drives the oscillating conveyor assembly 11 to rotate to the second position. The oscillating conveyor assembly 11 conveys the lower sponge 40 to the lower conveyor assembly 21. The lower conveyor assembly 21 conveys the lower sponge 40 to the designated position. The oscillating conveyor assembly 11 is located at the end of the lower conveyor assembly 21 that is away from the designated position.

[0035] Next, the upper sponge 30 is transferred to the oscillating conveyor assembly 11. The oscillating drive assembly 13 drives the oscillating conveyor assembly 11 to rotate to the first position. The tilting drive assembly 24 drives the upper conveyor assembly 22 to rotate to the translational conveying position. The upper translational drive assembly 23 moves the upper conveyor assembly 22 toward the oscillating drive assembly 13, so that the conveying start end of the upper conveyor assembly 22 is connected to the conveying end end of the oscillating conveyor assembly 11. Subsequently, the oscillating conveyor assembly 11 conveys the upper sponge 30 to the upper conveyor assembly 22, and the upper translational drive assembly 23 moves the upper sponge 30 conveyor assembly. Above the designated position, the tilting drive assembly 24 drives the upper conveying assembly 22 to rotate to the unloading position. The upper conveying assembly 22 then conveys the upper sponge 30 towards the lower sponge 40 located at the designated position. Because the upper conveying assembly 22 is tilted, the foremost part of the upper sponge 30 will contact the lower sponge 40 first. After the upper sponge 30 contacts the lower sponge 40, the upper translation drive assembly can gradually move towards the swing drive assembly 13, so that the upper sponge 30 is gradually conveyed onto the lower sponge 40, achieving a stable and accurate placement of the upper sponge 30 on the lower sponge 40. If the upper sponge 30 cannot be accurately aligned with the lower sponge 40, it can be guided manually or by other mechanical equipment before it just contacts the lower sponge 40, ensuring accurate alignment.

[0036] In some optional embodiments, the upper and lower layer conveying mechanism 20 includes an upper layer translation bracket 25, which is movably disposed on the side of the upper layer conveying component 22. The upper layer translation drive component 23 is drivenly connected to the upper layer translation bracket 25 to realize the drive connection between the upper layer translation drive component 23 and the upper layer conveying component 22. The upper layer conveying component 22 is rotatably disposed on the upper layer translation bracket 25. The tilt drive component 24 is assembled with the upper layer translation bracket 25. The upper layer translation drive component 23 drives the upper layer translation bracket 25 to translate, thereby indirectly driving the upper layer conveying component 22 to move. The tilt drive component 24 is directly drivenly connected to the upper layer conveying component 22.

[0037] In some optional embodiments, the upper and lower conveying mechanism 20 includes two upper-level translational supports 25, which are respectively disposed on both sides of the upper-level conveying component 22. The two sides of the upper-level conveying component 22 are rotatably engaged with the two upper-level translational supports 25, thereby improving the support stability of the upper-level conveying component 22 and preventing the upper-level conveying component 22 from being too wide and causing unstable tipping.

[0038] In some alternative implementations, the upper translation drive assembly 23 is driven to connect with two upper translation supports 25, and the two upper translation supports 25 move synchronously under the drive of the upper translation drive assembly 23.

[0039] The specific structure of the upper translation drive assembly 23 can be selected according to actual needs. The upper translation drive assembly 23 can be a lead screw drive assembly, a rotary motor translation drive assembly, a belt translation drive assembly, a cylinder translation drive assembly, or a linear motor translation drive assembly, etc., and is not limited to this example. In this embodiment, the upper translation drive assembly 23 includes an intermediate shaft 231, two synchronous belt modules 232, and an upper translation drive motor 233. The upper translation drive motor 233 is driven to drive the intermediate shaft 231. The two ends of the intermediate shaft 231 are driven to drive the two synchronous belt modules 232 respectively. The synchronous belt modules 232 are driven to drive the upper translation bracket 25. The upper translation drive motor 233 drives the intermediate shaft 231 to rotate, and the intermediate shaft 231 drives the upper translation bracket 25 to move through the synchronous belt modules 232.

[0040] In some alternative embodiments, a bearing 251 is provided on the upper translation support 25, and the upper translation support 25 is rotatably engaged with the upper and lower conveying mechanisms 20.

[0041] The specific structures of the swing drive assembly 13 and the tilt drive assembly 24 can be selected according to actual needs. For example, in some optional embodiments, the swing drive assembly 13 and / or the tilt drive assembly 24 are cylinders, electric cylinders, or hydraulic cylinders, and are not limited to this example. In this embodiment, the swing drive assembly 13 has two cylinders, and the tilt drive assembly 24 has two cylinders. The two cylinders of the swing drive assembly 13 are respectively arranged on both sides of the layered conveying bracket 12, and the output shaft of the cylinder of the swing drive assembly 13 is connected to the swing conveying assembly 11. The two cylinders of the tilt drive assembly 24 are respectively arranged on two upper translation brackets 25, and the output shaft of the cylinder of the tilt drive assembly 24 is connected to the upper conveying assembly 22.

[0042] In some optional embodiments, the side of the lower translation drive assembly is provided with an upper translation guide rail 211 extending along the conveying direction of the lower conveying assembly 21, and the upper translation bracket 25 slides with the upper translation guide rail 211, thereby improving the movement stability of the upper translation bracket 25. In this embodiment, the upper translation guide rail 211 is provided on both sides of the lower translation drive assembly.

[0043] The specific structures of the upper conveyor assembly 22, the oscillating conveyor assembly 11, and the lower conveyor assembly 21 can be selected according to actual needs, such as mesh belt conveyor assembly, roller conveyor assembly, chain conveyor assembly, and belt conveyor assembly. In this embodiment, the upper conveyor assembly 22, the oscillating conveyor assembly 11, and the lower conveyor assembly 21 all adopt belt conveyor assemblies.

[0044] It should be noted that the conveying start of the upper conveying component 22 refers to the position where the sponge enters the upper conveying component 22, and the conveying end of the upper conveying component 22 refers to the position where the sponge leaves the upper conveying component 22; the conveying start of the lower conveying component 21 refers to the position where the sponge enters the lower conveying component 21, and the conveying end of the lower conveying component 21 refers to the position where the sponge leaves the lower conveying component 21; the conveying start of the oscillating conveying component 11 refers to the position where the sponge enters the oscillating conveying component 11, and the conveying end of the oscillating conveying component 11 refers to the position where the sponge leaves the oscillating conveying component 11.

[0045] It should be noted that the connection between the conveying end of the conveying component and the conveying beginning of other conveying components means that the sponge can be conveyed from the conveying end of the conveying component to the conveying beginning of other conveying components, and does not mean that there must be a direct connection between the conveying end of the conveying component and the conveying beginning of other conveying components. For example, when the conveying end of the swing conveying component 11 is connected to the conveying beginning of the upper conveying component 22, the height position of the conveying end of the swing conveying component 11 can be roughly aligned with the height position of the conveying beginning of the upper conveying component 22, and the distance between the conveying end of the swing conveying component 11 and the conveying beginning of the upper conveying component 22 can be small enough so that the sponge can be conveyed from the swing conveying component 11 to the upper conveying component 22.

[0046] Please see Figure 4 In some optional embodiments, the layered conveying support 12 is provided with a plurality of buffer pads 14. When the swing conveying assembly 11 swings downward to the second position under the drive of the swing drive assembly 13, the swing conveying assembly 11 abuts against the buffer pads 14. The buffer pads 14 can provide a buffering function for the swing conveying assembly 11 to avoid damage to the swing conveying assembly 11 due to long-term collision.

[0047] The aforementioned sponge bonding and conveying device can be applied to sponge composite equipment, which includes: the aforementioned sponge bonding and conveying device.

[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sponge bonding and conveying device, characterized in that, include: Layered conveying mechanism and upper and lower layer conveying mechanism; The layered conveying mechanism includes a swing conveying component, a layered conveying support, and a swing drive component. The swing conveying component is rotatably mounted on the layered conveying support. Under the drive of the swing drive component, the swing conveying component swings upward to a first position and downward to a second position. The upper and lower layer conveying mechanism includes a lower layer conveying component, an upper layer conveying component, an upper layer translation drive component, and a tilting drive component. The upper layer conveying component is disposed above the lower layer conveying component, and the upper layer translation drive component is driven to the upper layer conveying component. Driven by the upper layer translation drive component, the upper layer conveying component moves back and forth along the conveying direction of the lower layer conveying component. The tilting drive component is driven to the upper layer conveying component, and driven by the tilting drive component, the upper layer conveying component rotates to a translation conveying position and a discharge position. When the upper layer conveying component is in the discharge position, the conveying direction of the upper layer conveying component gradually tilts downwards along the conveying direction of the lower layer conveying component. When the swing drive assembly is in the first position and the upper conveying assembly is in the translational conveying position, the upper conveying assembly can move under the drive of the upper translational drive assembly so that the conveying start end of the upper conveying assembly is connected to the conveying end end of the swing conveying assembly. When the swing drive assembly is in the second position, the starting end of the lower conveying assembly is connected to the ending end of the swing conveying assembly.

2. The sponge bonding and conveying device according to claim 1, characterized in that: The upper and lower layer conveying mechanism includes an upper layer translation bracket, which is movably disposed on the side of the upper layer conveying component. The upper layer translation drive component is drivenly connected to the upper layer translation bracket to realize the drive connection between the upper layer translation drive component and the upper layer conveying component. The upper layer conveying component is rotatably disposed on the upper layer translation bracket, and the tilt drive component is assembled with the upper layer translation bracket.

3. The sponge bonding and conveying device according to claim 2, characterized in that: The upper and lower layer conveying mechanism includes two upper layer translation brackets, which are respectively disposed on both sides of the upper layer conveying component. The two sides of the upper layer conveying component are rotatably engaged with the two upper layer translation brackets.

4. The sponge bonding and conveying device according to claim 3, characterized in that: The upper translation drive assembly is driven by the two upper translation supports, and the two upper translation supports move synchronously under the drive of the upper translation drive assembly.

5. A sponge bonding and conveying device according to claim 2, characterized in that: The upper translation support is equipped with a bearing, and the upper translation support is rotatably engaged with the upper and lower conveying mechanisms.

6. The sponge bonding and conveying device according to claim 2, characterized in that: The swing drive assembly and / or the tilt drive assembly is a cylinder, an electric cylinder, or a hydraulic cylinder.

7. A sponge bonding and conveying device according to claim 2, characterized in that: The lower translation drive assembly is provided with an upper translation guide rail extending along the conveying direction of the lower conveying assembly on its side, and the upper translation bracket is slidably engaged with the upper translation guide rail.

8. A sponge bonding and conveying device according to any one of claims 1 to 7, characterized in that: The layered conveying support is provided with several buffer pads. When the swing conveying assembly swings downward to the second position under the drive of the swing driving assembly, the swing conveying assembly abuts against the buffer pads.

9. A sponge composite equipment, characterized in that, include: A sponge bonding and conveying device as described in any one of claims 1 to 8.

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