Cotton filling device for sofa cushion processing
By setting up a drying mechanism in front of the cotton filling machine to remove moisture from the cotton, the problem of increased cotton fiber adsorption in humid environments is solved, resulting in a more uniform filling effect and cost savings.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANCHENG DAFENG DISTRICT LIANXIN TEXTILE CO LTD
- Filing Date
- 2025-08-29
- Publication Date
- 2026-07-14
AI Technical Summary
In humid and rainy weather, cotton absorbs moisture during transportation or storage, which increases the adhesion between fibers. This makes it difficult for the cotton filling machine to effectively disperse and loosen the fibers, affecting the uniformity of filling and increasing production costs.
A drying mechanism is installed in front of the cotton filling machine. A hot air blower is used to dry and remove moisture from the cotton, reducing the adhesion between fibers, making the cotton lighter, easier to fluff, and improving filling uniformity.
The cotton, after being dried, is filled more evenly in the filling machine, reducing production costs.
Smart Images
Figure CN224493761U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sofa cushion processing technology, and in particular to a cotton filling device for sofa cushion processing. Background Technology
[0002] Sofa cushions are cushions that are placed directly on the seat surface of a sofa. Their main purpose is to wrap and protect the sofa. The production and processing of sofa cushions includes design, material selection, cutting, filling, sewing, inspection and packaging. During the filling process, a cotton filling machine is used to fill the filling cavity of the sofa cushion with cotton.
[0003] Current cotton filling machines use gas or mechanical devices to tear and loosen cotton and other filling materials before transporting them through pipes to fill sofa cushions. However, workers have found that in humid and rainy weather, cotton absorbs a large amount of moisture from the air during transportation or storage. This increases the adhesion between cotton fibers, causing the cotton to collapse and clump together. This makes it difficult for the filling machine to effectively disperse and loosen the cotton, affecting the uniformity of the filling and increasing the amount of cotton needed, thus increasing production costs. Utility Model Content
[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.
[0005] Therefore, one objective of this utility model is to provide a cotton filling device for sofa cushion processing. Before entering the main body of the cotton filling machine, the cotton is first dried by the drying mechanism to remove moisture from the cotton, and then enters the main body of the cotton filling machine through the feeding mechanism. This makes the cotton lighter, reduces the adsorption force between cotton fibers, facilitates the effective fluffing of the cotton, improves the uniformity of filling, and saves production costs.
[0006] To achieve the above objectives, the first aspect of this utility model provides a cotton-filling device for sofa cushion processing, comprising: a frame, a cotton-filling machine body, a conveying mechanism, a drying mechanism, a collection box, and a feeding mechanism, wherein...
[0007] The conveying mechanism is located on the upper part of the frame; the drying mechanism is located on the upper part of the conveying mechanism, and the drying mechanism includes: a drying box, a hot air blower, and a filter section, wherein the drying box is installed on the upper part of the frame; the hot air blower is installed on the upper part of the drying box and its air outlet communicates with the interior of the drying box; the filter section is located inside the drying box; the collection box is installed on one side of the frame; and the feeding mechanism is located between the collection box and the main body of the cotton filling machine.
[0008] In addition, the cotton filling device for processing sofa cushions proposed in this utility model may also have the following additional technical features:
[0009] Specifically, the conveying mechanism includes multiple drive rollers, a belt, multiple baffles, and a motor. The multiple drive rollers are rotatably connected between the front and rear walls at both ends of the frame. The belt is sleeved between the multiple drive rollers. The multiple baffles are disposed on the outside of the belt and are evenly spaced. The motor is mounted on the frame and its output end is connected to one of the drive rollers.
[0010] Specifically, the lower ends of both sides of the drying box are provided with material guide grooves, which are adapted to the baffles.
[0011] Specifically, exhaust vents are provided in the middle of both sides of the drying box.
[0012] Specifically, the filtration unit includes multiple filter plates, multiple locking blocks, multiple locking slots, multiple handles, and multiple scrapers. The multiple filter plates are respectively disposed on both sides of the interior of the drying chamber and extend through the drying chamber at their upper ends, with the filter plates located above the material guide trough. The multiple locking blocks are respectively disposed on both sides of the filter plates. The multiple locking slots are respectively formed on the inner wall of the drying chamber corresponding to the locking blocks, with the locking blocks and slots being adapted to each other. The multiple handles are respectively connected to the upper part of the filter plates. The multiple scrapers are respectively installed on the upper side of the interior of the drying chamber, with the scrapers adhering to the surface of the filter plates.
[0013] Specifically, the feeding mechanism includes a blower and a feeding pipe, wherein the blower is installed on one side of the collection box and the air inlet is connected to the inside of the collection box; one end of the feeding pipe is connected to the blower and the other end is connected to the main body of the cotton filling machine.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The cotton filling device for sofa cushion processing of the present invention first dries the cotton through the drying mechanism to remove moisture before entering the main body of the filling machine, and then enters the main body of the filling machine through the feeding mechanism, making the cotton lighter, reducing the adsorption force between cotton fibers, facilitating the effective fluffing of the cotton, improving the uniformity of filling, and saving production costs.
[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
[0017] Figure 1 This is a three-dimensional structural diagram of a cotton filling device for processing sofa cushions according to an embodiment of the present invention;
[0018] Figure 2 This is a schematic diagram of the conveying mechanism of a cotton filling device for processing sofa cushions according to an embodiment of the present invention;
[0019] Figure 3 This is a schematic diagram of the drying mechanism of a cotton-filling device for processing sofa cushions according to an embodiment of the present invention. Figure 1 ;
[0020] Figure 4 This is a schematic diagram of the drying mechanism of a cotton-filling device for processing sofa cushions according to an embodiment of the present invention. Figure 2 .
[0021] Figure 5 This is a schematic diagram of the collection box and feeding mechanism of the cotton filling device for processing sofa cushions according to an embodiment of the present invention.
[0022] Figure 6 This is a front cross-sectional view of a cotton filling device for processing sofa cushions according to an embodiment of the present invention.
[0023] Reference numerals in the attached drawings: 1. Frame; 2. Main body of the cotton filling machine; 3. Conveying mechanism; 301. Drive roller; 302. Belt; 303. Baffle; 304. Motor; 4. Drying mechanism; 401. Drying box; 4011. Guide chute; 4012. Exhaust port; 402. Hot air blower; 403. Filter section; 4031. Filter plate; 4032. Locking block; 4033. Locking slot; 4034. Handle; 4035. Scraper; 5. Collection box; 6. Feeding mechanism; 601. Exhaust fan; 602. Feeding pipe. Detailed Implementation
[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0025] The following describes a cotton-filling device for processing sofa cushions according to an embodiment of the present invention, with reference to the accompanying drawings.
[0026] like Figures 1-6 As shown, the cotton filling device for processing sofa cushions according to this utility model embodiment may include: a frame 1, a cotton filling machine body 2, a conveying mechanism 3, a drying mechanism 4, a collection box 5, and a feeding mechanism 6.
[0027] The conveying mechanism 3 is located on the upper part of the frame 1.
[0028] Understandably, the conveying mechanism 3 is used to transport undried cotton from the side away from the main body 2 of the cotton filling machine to the side closer to the main body 2 of the cotton filling machine.
[0029] The drying mechanism 4 is located on the upper part of the conveying mechanism 3. The drying mechanism 4 includes: a drying box 401, a hot air blower 402, and a filter section 403.
[0030] The drying chamber 401 is installed on the upper part of the frame 1, the hot air blower 402 is installed on the upper part of the drying chamber 401 and its air outlet is connected to the inside of the drying chamber 401, and the filter 403 is located inside the drying chamber 401.
[0031] It should be noted that the length of the drying box 401 described in this embodiment is less than the length of the conveying mechanism 3 and the frame 1, which makes it easier for the staff to load materials onto the conveying mechanism 3. The hot air blower 402 can heat the air and blow hot air into the drying box 401 to dry the cotton during the conveying process. The filter part 403 is used to block fine cotton fibers.
[0032] Collection box 5 is installed on one side of frame 1.
[0033] Understandably, collection box 5 is used to collect the dried cotton.
[0034] The feeding mechanism 6 is located between the collection box 5 and the main body 2 of the cotton filling machine.
[0035] It should be noted that the main body 2 of the cotton filling machine is an existing device on the market, and its connection method is also existing technology. After the cotton enters the main body 2 of the cotton filling machine, it is made fluffy by mechanical stirring, and then the cotton is filled into the sofa cushion cover by the force of the air to complete the filling process.
[0036] Specifically, in a sofa cushion manufacturing plant, this sofa cushion filling device is used to fill the sofa cushion cover with cotton.
[0037] The staff first put the untreated cotton into one end of the conveyor mechanism 3, and started the conveyor mechanism 3 to transport the cotton to one side of the cotton filling machine body 2. The hot air fan 402 was started, and after the cotton entered the drying box 401, the hot air could quickly dry the cotton. During the air circulation process, the filter part 403 could block the small cotton fibers blown up.
[0038] After drying, the conveyor mechanism 3 continues to transport the cotton and it falls into the collection box 5. The feeding mechanism 6 is started to draw the cotton into the main body 2 of the filling machine. The staff puts the sofa cushion cover on the filling head and starts the filling machine 2 to fill the sofa cushion with cotton.
[0039] In one embodiment of this utility model, such as Figure 2As shown, the conveying mechanism 3 includes multiple drive rollers 301, belts 302, multiple baffles 303, and a motor 304.
[0040] Multiple drive rollers 301 are rotatably connected between the front and rear walls at both ends of the frame 1. A belt 302 is sleeved between the multiple drive rollers 301. Multiple baffles 303 are respectively arranged on the outside of the belt 302. The baffles 303 are evenly spaced. A motor 304 is mounted on the frame 1 and its output end is connected to one side of the drive roller 301.
[0041] It should be noted that when the staff feeds the cotton, they place a small amount of cotton between the two baffles 303 each time. The speed at which the motor 304 drives the transmission roller 301 to rotate is set according to the moisture content of the cotton. For example, when the moisture content of the cotton is greater than 12%, the time for the transmission roller 301 to rotate one revolution is set to 5 seconds, so that the cotton moves slowly in the drying box 401 and the drying time is extended.
[0042] In one embodiment of this utility model, such as Figure 1 and Figure 6 As shown, the lower ends of both sides of the drying box 401 are provided with material guide grooves 4011, which are adapted to the baffles 303.
[0043] It should be noted that the length of the guide trough 4011 described in this embodiment is the distance between the two baffles 303. The baffles 303 and the guide trough 4011 maintain a small distance, so that the baffles 303 can pass through normally. Thus, the guide trough 4011 and the baffles 303 can block and limit the cotton, preventing the hot air from blowing the cotton out of the drying box 401 during drying.
[0044] In one embodiment of this utility model, such as Figure 1 As shown, exhaust ports 4012 are provided in the middle of both sides of the drying oven 401.
[0045] Understandably, the exhaust port 4012 is used to discharge gas and achieve air circulation inside the drying oven 401.
[0046] In one embodiment of this utility model, such as Figure 3 and Figure 4 As shown, the filter section 403 includes multiple filter plates 4031, multiple locking blocks 4032, multiple locking slots 4033, multiple handles 4034, and multiple scrapers 4035.
[0047] Multiple filter plates 4031 are respectively arranged on both sides inside the drying chamber 401 and extend through the upper end of the drying chamber 401. The filter plates 4031 are located on the upper part of the guide trough 4011. Multiple locking blocks 4032 are respectively arranged on both sides of the filter plates 4031. Multiple locking slots 4033 are respectively opened on the inner wall of the drying chamber 401 corresponding to the locking blocks 4032. The locking blocks 4032 and the locking slots 4033 are adapted to each other. Multiple handles 4034 are respectively connected to the upper part of the filter plates 4031. Multiple scrapers 4035 are respectively installed on the upper side inside the drying chamber 401. The scrapers 4035 are in contact with the surface of the filter plates 4031.
[0048] It should be noted that the filter plate 4031 is attached to the inner wall of the drying chamber 401. The filter plate 4031 can block the fine cotton fibers blown up, preventing them from being blown out of the drying chamber 401 through the exhaust port 4012. The filter plate 4031 can be removed from the inside of the drying chamber 401 for cleaning through the handle 4034.
[0049] Specifically, when the exhaust rate of the exhaust port 4012 is observed to decrease, the filter plate 4031 is pulled upward by the handle 4034. During the upward movement of the filter plate 4031, the scraper 4035 scrapes off the cotton lint attached to the surface of the filter plate 4031, thus performing a preliminary cleaning of the filter plate 4031. After removing the filter plate 4031, the staff cleans the filter holes.
[0050] In one embodiment of this utility model, such as Figure 5 and Figure 6 As shown, the feeding mechanism 6 includes a blower 601 and a feeding pipe 602.
[0051] The exhaust fan 601 is installed on one side of the collection box 5, and the air inlet is connected to the inside of the collection box 5. One end of the feed pipe 602 is connected to the exhaust fan 601, and the other end is connected to the main body 2 of the cotton filling machine.
[0052] It should be noted that the feed pipe 602 described in this embodiment is a telescopic flexible hose. After the cotton is dried, it will fall into the collection box 5 through the conveyor belt 302. At this time, the exhaust fan 601 is started in conjunction with the feed pipe 602 to draw the cotton into the main body 2 of the cotton filling machine.
[0053] In summary, the cotton filling device for sofa cushion processing of this utility model allows the cotton to pass through a drying mechanism to remove moisture before entering the filling machine body. This makes the cotton lighter, reduces the adhesion between cotton fibers, facilitates effective fluffing of the cotton, improves the uniformity of filling, and saves production costs.
[0054] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0055] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0056] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A cotton-filling device for processing sofa cushions, characterized in that, include: The frame, the main body of the filling machine, the conveying mechanism, the drying mechanism, the collection box, and the feeding mechanism, among which, The conveying mechanism is located on the upper part of the frame; The drying mechanism is located on the upper part of the conveying mechanism, and the drying mechanism includes: a drying chamber, a hot air blower, and a filter section, wherein... The drying box is installed on the upper part of the frame; The hot air blower is installed on the upper part of the drying box and its air outlet is connected to the inside of the drying box; The filter section is located inside the drying chamber; The collection box is installed on one side of the frame; The feeding mechanism is located between the collection box and the main body of the cotton filling machine.
2. The cotton-filling device for sofa cushion processing according to claim 1, characterized in that, The conveying mechanism includes multiple drive rollers, belts, multiple baffles, and a motor, wherein... The plurality of drive rollers are respectively rotatably connected between the front and rear walls at both ends of the frame; The belt is sleeved between the plurality of the drive rollers; Multiple baffles are respectively disposed on the outer side of the belt, and the baffles are evenly spaced. The motor is mounted on the frame and its output end is connected to the transmission roller on one side.
3. The cotton-filling device for sofa cushion processing according to claim 2, characterized in that, The lower ends of both sides of the drying box are provided with material guide grooves, which are adapted to the baffles.
4. The cotton-filling device for sofa cushion processing according to claim 3, characterized in that, The drying box has exhaust vents in the middle of both sides.
5. The cotton-filling device for sofa cushion processing according to claim 3, characterized in that, The filtration unit includes multiple filter plates, multiple locking blocks, multiple locking slots, multiple handles, and multiple scrapers, wherein... Multiple filter plates are respectively disposed on both sides inside the drying chamber and extend through the drying chamber at their upper ends, with the filter plates located above the material guide trough; Multiple card blocks are respectively disposed on both sides of the filter plate; Multiple slots are respectively formed on the inner wall of the drying oven at locations corresponding to the slots, and the slots are adapted to each other. The multiple handles are respectively connected to the upper part of the filter plate; Multiple scrapers are respectively installed inside the upper side of the drying chamber, and the scrapers are in contact with the surface of the filter plate.
6. The cotton-filling device for sofa cushion processing according to claim 1, characterized in that, The feeding mechanism includes a fan and a feeding pipe, wherein... The exhaust fan is installed on one side of the collection box, and the air inlet is connected to the inside of the collection box; One end of the feed pipe is connected to the exhaust fan, and the other end is connected to the main body of the cotton filling machine.