A new distillate condenser

Abstract

The utility model provides a novel distillation wine condenser belongs to distillation wine technical field, including distillation flask, the top intercommunication of distillation flask is provided with steam pipeline, the one end of steam pipeline is away from distillation flask intercommunication is provided with the condensing mechanism for distillation wine condensation, the lateral wall of condensing mechanism is provided with the circulation subassembly for condensing medium inside and outside circulation, the bottom intercommunication of condensing mechanism is provided with separation component, the utility model discloses the condensing mechanism and high -efficient heat conduction coating that set up, use, spiral condensing pipe strengthens heat exchange process through lengthening steam flow path and increasing heat exchange area, sets up graphite impregnated resin high -efficient heat conduction coating on the inner wall of condensing pipe simultaneously, improves heat exchange efficiency, accelerates steam liquefaction.

Description

Technical Field

[0001] This utility model relates to the field of distilled spirits technology, and more specifically, to a novel distilled spirits condenser. Background Technology

[0002] Distillation is a thermodynamic separation process that utilizes the different boiling points of components in a mixed liquid or liquid-solid system to evaporate the low-boiling-point components and then condense them to separate the entire component. In the laboratory, the distillation condenser is the core equipment for producing high-purity spirit samples and studying distillation process parameters.

[0003] Traditional distillation condenser equipment suffers from low efficiency and instability due to its simple internal condenser tube design, small steam contact area, and lack of circulating cooling medium. Furthermore, solid impurities and low-boiling-point impurities in the liquor require separate treatment after each distillation, a cumbersome process that risks secondary contamination and insufficient liquor purity. Therefore, a novel distillation condenser is proposed. Utility Model Content

[0004] The purpose of this invention is to address the problems of traditional distillation condensation equipment, which suffers from simple internal condenser tube design, small steam contact area, lack of circulating cooling medium, low condensation efficiency, and insufficient stability. Furthermore, solid impurities and low-boiling-point impurities in the liquor require separate treatment after distillation, a cumbersome process that easily introduces secondary contamination, leading to insufficient liquor purity. This invention provides a novel distillation condenser to solve the problems mentioned in the background.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0006] The present invention is as follows: a novel distillation condenser, comprising a distillation flask, wherein a steam pipe is connected to the top of the distillation flask, and a condensation mechanism for condensing distilled spirits is connected to the end of the steam pipe away from the distillation flask; a circulation component for circulating the condensing medium inside and outside the condensation mechanism is connected to the side wall of the condensation mechanism; and a separation component is connected to the bottom of the condensation mechanism.

[0007] The condensing mechanism includes a condenser body connected to the end of the steam pipe away from the distillation flask. A condensing tube is installed inside the condenser body and penetrates the side wall of the condenser body. A liquid outlet is opened at the bottom of the condenser body and a liquid outlet pipe is connected to the liquid outlet.

[0008] As a preferred technical solution of this utility model, the circulation component includes a cooling water outlet pipe connected to one end of the condenser pipe, a cooling water inlet pipe connected to the end of the condenser pipe away from the cooling water outlet pipe, a water storage tank connected to the ends of the cooling water outlet pipe and the cooling water inlet pipe away from the condenser pipe, a circulation pump installed inside the cooling water outlet pipe and the cooling water inlet pipe, a first temperature sensor installed inside the water storage tank, a water inlet opening on the top of the water storage tank, and a sealing cap installed on the water inlet.

[0009] As a preferred technical solution of this utility model, the separation component includes a separation tank connected to the end of the liquid outlet pipe away from the liquid outlet. The separation tank is equipped with a filter screen inside. A wine outlet pipe is connected to the side wall of the separation tank. A control valve is installed on the wine outlet pipe. A separation pipe is connected to the side wall of the separation tank. A storage tank is connected to the end of the separation pipe away from the separation tank. A heater is installed inside the separation tank. A second temperature sensor is installed inside the separation tank. The second temperature sensor is electrically connected to the heater.

[0010] As a preferred technical solution of this utility model, a pressure monitoring instrument is installed inside the condenser body, and an observation window is opened on the side wall of the condenser body, with a transparent acrylic plate installed inside the observation window.

[0011] As a preferred technical solution of this utility model, the inner wall of the condenser tube is provided with a high-efficiency thermally conductive coating, and the material of the high-efficiency thermally conductive coating is graphite impregnated resin.

[0012] As a preferred technical solution of this utility model, the inner wall of the condenser body is provided with an anti-corrosion coating, and the material of the anti-corrosion coating is polytetrafluoroethylene.

[0013] As a preferred technical solution of this utility model, a control panel is provided on the side wall of the water storage tank, and the control panel is electrically connected to the circulation pump.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. Through the condensation mechanism and high-efficiency heat-conducting coating, the spiral condenser tube enhances the heat exchange process by extending the steam flow path and increasing the heat exchange area during use. At the same time, the inner wall of the condenser tube is coated with a high-efficiency heat-conducting coating of graphite impregnated resin to improve heat exchange efficiency and accelerate steam liquefaction.

[0016] 2. With the separation components in place, the filter screen filters out solid impurities in the wine during use. The heater and temperature sensor in the separation tank work together to achieve secondary separation of high molecular weight alcohol and ethanol through precise temperature control, thereby improving the purity of the wine. The separated wine is collected separately through the outlet pipe and storage tank to avoid mixing and contamination. Attached Figure Description

[0017] Figure 1 A schematic diagram of the structure of a novel distillation condenser provided by this utility model;

[0018] Figure 2 A schematic diagram of the left side of a novel distillation condenser provided by this utility model;

[0019] Figure 3 This utility model provides a novel distillation condenser. Figure 2 A three-dimensional sectional view at point AA;

[0020] Figure 4 A front view structural diagram of a novel distillation condenser provided by this utility model;

[0021] Figure 5 This utility model provides a novel distillation condenser. Figure 4 A three-dimensional sectional view at point BB;

[0022] Figure 6 This is a right-side structural schematic diagram of a novel distillation condenser provided by this utility model.

[0023] The diagram shows: 1. Distillation flask; 2. Steam pipe; 3. Condensation mechanism; 4. Circulation assembly; 5. Separation assembly; 6. Pressure monitor; 7. Observation window; 8. Transparent acrylic plate; 9. Control panel; 301. Condenser body; 302. Condenser tube; 303. Liquid outlet; 304. Liquid outlet pipe; 401. Cooling water outlet pipe; 402. Cooling water inlet pipe; 403. Water storage tank; 404. Circulation pump; 405. First temperature sensor; 406. Water inlet; 407. Sealing cap; 501. Separation tank; 502. Filter screen; 503. Wine outlet pipe; 504. Control valve; 505. Separation tube; 506. Storage tank; 507. Heater; 508. Second temperature sensor. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0025] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0026] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0027] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0028] like Figure 1 As shown, this embodiment proposes a novel distillation condenser, including a distillation flask 1, a steam pipe 2 connected to the top of the distillation flask 1, a condensation mechanism 3 for condensing distilled spirits connected to the end of the steam pipe 2 away from the distillation flask 1, a circulation component 4 for circulating the condensing medium inside and outside the condensation mechanism 3 connected to the side wall, and a separation component 5 connected to the bottom of the condensation mechanism 3.

[0029] like Figure 3 As shown, the condensing mechanism 3 includes a condenser body 301 connected to the end of the steam pipe 2 away from the distillation flask 1, providing a closed condensing environment to reduce interference from external factors on the condensing process and ensure stable condensation. A condenser tube 302 is installed inside the condenser body 301, penetrating the side wall of the condenser body 301 to increase the contact area with steam, accelerate heat transfer efficiency, and improve condensation speed. A liquid outlet 303 is provided at the bottom of the condenser body 301, and a liquid outlet pipe 304 is connected to the liquid outlet 303 to achieve directional discharge of condensate and prevent liquid accumulation from affecting condensation efficiency. In use, the condenser body 301 serves as a container for the condensation reaction, providing space for heat exchange between steam and the condenser tube 302. A condensing medium flows inside the condenser tube 302, condensing the steam into liquid through heat exchange. The liquid then enters the liquid outlet pipe 304 through the liquid outlet 303 and is transported to the separation component 5.

[0030] like Figure 3 and Figure 6As shown, the circulation component 4 includes a cooling water outlet pipe 401 connected to one end of the condenser pipe 302, a cooling water inlet pipe 402 connected to the end of the condenser pipe 302 away from the cooling water outlet pipe 401, and a water storage tank 403 connected to the ends of the cooling water outlet pipe 401 and the cooling water inlet pipe 402 away from the condenser pipe 302. This realizes the recycling of the condensing medium, reduces water waste, and lowers production costs. A circulation pump 404 is installed inside the cooling water outlet pipe 401 and the cooling water inlet pipe 402 to increase the flow rate of the condensing medium, improve heat exchange efficiency, and prevent the water temperature inside the condenser pipe 302 from being too high, which would affect the condensation effect. A first temperature sensor 405 is installed inside the water storage tank 403 to monitor the temperature of the condensing medium in real time, so as to facilitate timely adjustment and ensure stable condensation efficiency. A water inlet 406 is opened on the top of the water storage tank 403, and a sealing cap 407 is installed on the water inlet 406 to ensure the cleanliness of the condensing medium. In use, the water storage tank 403 stores cooling water for condensation. The cooling water outlet pipe 401 and the cooling water inlet pipe 402 are respectively connected to the condenser pipe 302 and the water storage tank 403. The water is circulated by the circulation pump 404 and the water temperature is monitored by the first temperature sensor 405. The water inlet 406 is used to replenish the water volume that has decreased in the water storage tank 403. The sealing cover 407 prevents dust and impurities from entering the water tank and contaminating the cooling water, thus avoiding blockage of the condenser pipe 302.

[0031] like Figure 3As shown, the separation component 5 includes a separation tank 501 connected to the end of the liquid outlet pipe 304 away from the liquid outlet 303. This tank centrally completes the separation process, reducing losses in intermediate stages and improving the purity of the liquor. The separation tank 501 is equipped with a filter screen 502 for preliminary purification of the liquor; impurities entering subsequent stages affect the quality of the liquor. A liquor outlet pipe 503 is connected to the side wall of the separation tank 501, and a control valve 504 is installed on the liquor outlet pipe 503. A separation pipe 505 is also connected to the side wall of the separation tank 501, through which the filtered pure liquor flows. 503 is the outlet, and control valve 504 adjusts the dispensing speed or closes the dispensing channel. The end of the separator 505 furthest from the separator 501 is connected to a storage tank 506. A heater 507 and a second temperature sensor 508 are installed inside the separator 501, electrically connected to the heater 507. The second temperature sensor 508 heats the liquid in the separator 501 based on the signal from the second temperature sensor 508, causing low-boiling-point substances to evaporate, thus separating the wine from low-boiling-point impurities and improving the purity of the wine. In use, the separator 501 receives the condensed wine mixture, filter screen 502 filters solid impurities from the wine, the second temperature sensor 508 monitors the temperature of the liquid in the separator 501, and the heater 507 heats the liquid in the separator 501, causing low-boiling-point substances to evaporate and enter the storage tank 506 through the separator 505 for collection. The filtered pure wine is then discharged through the outlet pipe 503, and control valve 504 adjusts the dispensing speed or closes the dispensing channel.

[0032] like Figure 1 and Figure 5 As shown, a pressure monitoring instrument 6 is installed inside the condenser body 301, and an observation window 7 is opened on the side wall of the condenser body 301. A transparent acrylic plate 8 is installed inside the observation window 7. During use, the pressure monitoring instrument 6 monitors the steam pressure inside the condenser body 301 in real time, and the operator can observe the condensation situation inside the condenser through the observation window 7 of the transparent acrylic plate 8.

[0033] like Figure 3 As shown, the inner wall of the condenser tube 302 is provided with a high-efficiency thermally conductive coating, which is made of graphite impregnated resin. During use, the graphite impregnated resin coating exhibits excellent thermal conductivity, accelerating heat exchange between steam and the condenser tube 302.

[0034] like Figure 3 As shown, the inner wall of the condenser body 301 is provided with an anti-corrosion coating made of polytetrafluoroethylene. During use, the anti-corrosion coating exhibits strong chemical stability, isolating the inner wall of the condenser from corrosion by steam and wine, extending the condenser's service life, preventing metal rust from contaminating the wine, and ensuring the safety of the wine quality.

[0035] like Figure 1As shown, a control panel 9 is installed on the side wall of the water storage tank 403, and the control panel 9 is electrically connected to the circulating pump 404. In use, the control panel 9 centrally controls the circulating pump 404 and other equipment, receives data from the first temperature sensor 405 and the second temperature sensor 508, and automatically adjusts the operation of the equipment.

[0036] Specifically, in use, the condenser body 301 serves as the container for the condensation reaction, providing space for heat exchange between the steam and the condenser tube 302. A condensing medium flows inside the condenser tube 302, condensing the steam into liquid through heat exchange. The liquid then enters the liquid outlet pipe 304 through the liquid outlet 303 and is transported to the separation component 5 (e.g., ...). Figure 3 As shown), the pressure monitoring instrument 6 monitors the steam pressure inside the condenser body 301 in real time, and the operator can observe the condensation inside the condenser through the observation window 7 of the transparent acrylic plate 8 (such as...). Figure 1 and Figure 6 As shown), the water storage tank 403 stores cooling water for condensation. The cooling water outlet pipe 401 and cooling water inlet pipe 402 are respectively connected to the condenser pipe 302 and the water storage tank 403. Water circulation is achieved through the circulation pump 404, and the water temperature is monitored by the first temperature sensor 405. The water inlet 406 is used to replenish the water volume lost in the water storage tank 403. The sealing cover 407 prevents dust and impurities from entering the water storage tank 403 and contaminating the cooling water, thus avoiding blockage of the condenser pipe 302 (e.g., ...). Figure 4 and Figure 6 As shown), separator 501 receives the condensed wine mixture, filter 502 filters out solid impurities, second temperature sensor 508 monitors the temperature of the liquid in separator 501, heater 507 heats the liquid in separator 501, causing low-boiling-point substances to evaporate and enter storage tank 506 for collection through separator pipe 505, and the filtered pure wine is discharged through outlet pipe 503, and control valve 504 adjusts the dispensing speed or closes the dispensing channel (e.g., ...). Figure 3 (As shown).

[0037] All technical features in this embodiment can be freely combined according to actual needs.

[0038] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A novel distillation condenser, comprising a distillation flask (1), characterized in that, The top of the distillation flask (1) is connected to a steam pipe (2), and the end of the steam pipe (2) away from the distillation flask (1) is connected to a condensation mechanism (3) for condensing distilled spirits. A circulation component (4) for circulating the condensing medium inside and outside is connected to the side wall of the condensation mechanism (3), and a separation component (5) is connected to the bottom of the condensation mechanism (3). The condensing mechanism (3) includes a condenser body (301) connected to the end of the steam pipe (2) away from the distillation flask (1). A condenser tube (302) is provided inside the condenser body (301). The condenser tube (302) penetrates the side wall of the condenser body (301). A liquid outlet (303) is provided at the bottom of the condenser body (301). A liquid outlet pipe (304) is connected to the liquid outlet (303).

2. The novel distillation condenser according to claim 1, characterized in that, The circulation component (4) includes a cooling water outlet pipe (401) connected to one end of the condenser pipe (302), a cooling water inlet pipe (402) connected to the end of the condenser pipe (302) away from the cooling water outlet pipe (401), a water storage tank (403) connected to the end of the cooling water outlet pipe (401) and the cooling water inlet pipe (402) away from the condenser pipe (302), a circulation pump (404) installed inside the cooling water outlet pipe (401) and the cooling water inlet pipe (402), a first temperature sensor (405) installed inside the water storage tank (403), a water inlet (406) opened on the top of the water storage tank (403), and a sealing cap (407) installed on the water inlet (406).

3. The novel distillation condenser according to claim 1, characterized in that, The separation assembly (5) includes a separation tank (501) connected to the end of the liquid outlet pipe (304) away from the liquid outlet (303). The separation tank (501) is equipped with a filter screen (502). The side wall of the separation tank (501) is connected to a wine outlet pipe (503). The wine outlet pipe (503) is equipped with a control valve (504). The side wall of the separation tank (501) is connected to a separation pipe (505). The end of the separation pipe (505) away from the separation tank (501) is connected to a storage tank (506). The separation tank (501) is equipped with a heater (507). The separation tank (501) is equipped with a second temperature sensor (508). The second temperature sensor (508) is electrically connected to the heater (507).

4. A novel distillation condenser according to claim 1, characterized in that, The condenser body (301) is equipped with a pressure monitoring instrument (6), and an observation window (7) is provided on the side wall of the condenser body (301). A transparent acrylic plate (8) is provided inside the observation window (7).

5. A novel distillation condenser according to claim 1, characterized in that, The inner wall of the condenser tube (302) is provided with a high-efficiency thermally conductive coating, and the material of the high-efficiency thermally conductive coating is graphite impregnated resin.

6. A novel distillation condenser according to claim 1, characterized in that, The inner wall of the condenser body (301) is provided with an anti-corrosion coating, and the anti-corrosion coating is made of polytetrafluoroethylene.

7. A novel distillation condenser according to claim 2, characterized in that, A control panel (9) is provided on the side wall of the water storage tank (403), and the control panel (9) is electrically connected to the circulating pump (404).

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