A packaging device for phospholipid production

Abstract

This utility model relates to the field of packaging equipment technology and discloses a packaging equipment for phospholipid production. It solves the problems of low automation, low packaging efficiency, and high risk of contamination associated with existing phospholipid production packaging equipment, as well as the difficulty of adapting to the high viscosity and easy oxidation characteristics of phospholipids using exposed packaging. The equipment includes a workbench with support frames fixedly installed at both ends of its bottom. A conveyor belt is fixedly installed on the top of the workbench, and a packaging box is fixedly installed in the middle of the conveyor belt. An observation window is fixedly installed on the upper front side of the packaging box, and a PLC logic controller is fixedly installed on the lower front side of the packaging box. A servo motor is fixedly installed on one side of the top of the packaging box via a support plate, and a transmission component is provided at the output end of the servo motor. This phospholipid production packaging equipment has a high degree of automation, fast packaging speed, and uses sealed vacuum packaging to avoid contamination and improve product quality.

Description

Technical Field

[0001] This utility model belongs to the field of packaging equipment technology, specifically a packaging equipment for phospholipid production. Background Technology

[0002] Packaging equipment for phospholipid production is a specialized packaging device designed specifically for the characteristics of phospholipid products. It enables a highly efficient, precise, and automated packaging process. Highly adaptable, it can be flexibly adjusted to different packaging forms and specifications, effectively isolating external factors to prevent phospholipid deterioration during packaging and ensuring stable product quality. Its applications are extremely wide-ranging. In the food industry, it is used to package edible phospholipids, adding nutritional and functional properties to various foods. In the pharmaceutical field, it can package pharmaceutical phospholipids for use as drug carriers and in the preparation of formulations. In the cosmetics industry, it encapsulates products containing phospholipids to achieve moisturizing and nourishing effects. In the feed and health product sectors, this equipment also facilitates the safe packaging of phospholipid products, meeting diverse market demands.

[0003] Existing packaging equipment for phospholipid production has a low degree of automation, resulting in low packaging efficiency. Furthermore, the use of exposed packaging poses a high risk of contamination. In addition, ordinary packaging equipment is difficult to adapt to the high viscosity and easy oxidation characteristics of phospholipids, which can easily lead to phospholipid oxidation and reduce product quality. Utility Model Content

[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides a packaging equipment for phospholipid production, which effectively solves the problems of low automation level, low packaging efficiency, and high risk of contamination caused by the use of exposed packaging in existing phospholipid production packaging equipment. At the same time, ordinary packaging equipment is difficult to adapt to the high viscosity and easy oxidation characteristics of phospholipids.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a phospholipid production packaging device, comprising a workbench, with support frames fixedly installed at both ends of the bottom of the workbench, a conveyor belt fixedly installed on the top of the workbench, a packaging box fixedly installed in the middle of the conveyor belt, an observation window fixedly installed on the upper front side of the packaging box, a PLC logic controller fixedly installed on the lower front side of the packaging box, a servo motor fixedly installed on one side of the top of the packaging box via a support plate, a transmission component provided at the output end of the servo motor, a protective plate covering the transmission component fixedly installed on the upper part of the packaging box, a packaging machine fixedly installed on the inner top of the packaging box, a packaging head fixedly installed on the bottom of the packaging machine, a material pipe connected to an external suction pump fixedly installed on one side of the packaging machine, a vacuum pump fixedly installed in the middle of the rear side of the packaging box, and sealing plates provided on the lower parts of both sides of the packaging box, with the transmission component driving the two sealing plates to open and close synchronously via the transmission component.

[0006] Preferably, ultraviolet disinfection lamps are fixedly installed in the middle of the inner walls on both sides of the packaging box, and infrared sensors are fixedly installed in the lower part of both sides of the packaging box.

[0007] Preferably, the transmission assembly includes a first sprocket fixedly installed at the output end of the servo motor. One side of the first sprocket is rotatably connected to the top of the packaging box via a positioning seat. A second sprocket is provided on one side of the first sprocket. A chain is meshed between the second sprocket and the first sprocket. A shaft is coaxially fixedly installed on the second sprocket. The surface of the shaft is rotatably connected to the top of the packaging box via four shaft seats. Both ends of the shaft are meshed with driving bevel gears, and one side of the surface of each driving bevel gear is meshed with a driven bevel gear.

[0008] Preferably, a rotating shaft is fixedly installed on one side of each driven bevel gear. The surfaces of the two rotating shafts are rotatably connected to the upper part of the packaging box through bushings. A transmission gear is fixedly installed at one end of each rotating shaft. One side of each transmission gear is rotatably connected to the upper part of the packaging box through a rotating seat. A rack is meshed with one side of each transmission gear. A limiting sleeve is fitted on the surface of each rack. One side of each limiting sleeve is fixedly connected to the packaging box. The bottom of each rack is fixedly connected to two sealing plates. A slider is fixedly installed on both sides of each sealing plate. Two sliding grooves are respectively opened on the lower part of both sides of the packaging box. Four sliders are slidably installed inside the corresponding sliding grooves.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows: In use, the operator places the can containing phospholipid on the conveyor belt, and the PLC logic controller controls the conveyor belt to drive the phospholipid can into the interior of the packaging box. When the infrared sensor detects that the phospholipid can has entered directly below the packaging head, it will transmit a signal to the PLC logic controller, causing the PLC logic controller to control the conveyor belt to stop moving; at the same time, the PLC logic controller turns on two ultraviolet disinfection lamps for disinfection and sterilization, and starts the servo motor to run.

[0010] When the servo motor operates, it drives the first sprocket to rotate. The first sprocket drives the second sprocket to rotate via a chain. When the second sprocket rotates, it drives two driving bevel gears to rotate via a shaft. When the two driving bevel gears rotate, they drive two driven bevel gears to rotate two rotating shafts inside two bushings. When the rotating shafts rotate, they drive two racks to move upward along the inside of two limit sleeves via two transmission gears. When the racks move upward, they drive two sealing plates to move downward. When the sealing plates move downward, they drive the slider to slide inside the slide groove, increasing the stability of the two sealing plates during movement. After the two sealing plates move downward, they seal the packaging box. Then, the PLC logic controller starts the vacuum pump to evacuate the inside of the packaging box to reduce the oxygen content of the phospholipid and prevent phospholipid oxidation. Immediately afterwards, the PLC logic controller controls the packaging machine to drive the packaging head to move downward to complete the packaging. This makes the packaging equipment for phospholipid production highly automated, with fast packaging speed, and adopts sealed vacuum packaging to avoid contamination and improve product quality. Attached Figure Description

[0011] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0012] In the attached diagram:

[0013] Figure 1 This is a schematic diagram of the packaging equipment for phospholipid production according to this utility model. Figure 1 ;

[0014] Figure 2 This is a schematic diagram of the packaging equipment for phospholipid production according to this utility model. Figure 2 ;

[0015] Figure 3 This is a schematic diagram of the packaging equipment for phospholipid production according to this utility model. Figure 3 ;

[0016] Figure 4 This is a schematic diagram of the internal structure of the packaging box of this utility model;

[0017] Figure 5 This utility model Figure 3 A magnified schematic diagram of the central part of the structure;

[0018] Figure 6 This utility model Figure 5 Enlarged structural diagram at point A in the middle;

[0019] In the diagram: 1. Workbench; 2. Packaging box; 3. Observation window; 4. PLC logic controller; 5. Support frame; 6. Conveyor belt; 7. Protective plate; 8. Material pipe; 9. Vacuum pump; 10. Sealing plate; 11. Packaging machine; 12. Packaging head; 13. Infrared sensor; 14. Ultraviolet disinfection lamp; 15. Support plate; 16. Servo motor; 17. First sprocket; 18. Chain; 19. Positioning seat; 20. Second sprocket; 21. Shaft; 22. Shaft seat; 23. Driving bevel gear; 24. Driven bevel gear; 25. Rotating shaft; 26. Bushing; 27. Transmission gear; 28. Rotating seat; 29. ​​Rack; 30. Limit sleeve; 31. Slider; 32. Slide groove. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0021] Depend on Figures 1 to 6 The present invention includes a workbench 1, with support frames 5 fixedly installed at both ends of the bottom of the workbench 1, a conveyor belt 6 fixedly installed at the top of the workbench 1, a packaging box 2 fixedly installed in the middle of the conveyor belt 6, an observation window 3 fixedly installed at the upper front of the packaging box 2, a PLC logic controller 4 fixedly installed at the lower front of the packaging box 2, a servo motor 16 fixedly installed on one side of the top of the packaging box 2 via a support plate 15, a transmission assembly provided at the output end of the servo motor 16, a protective plate 7 covering the transmission assembly fixedly installed on the upper part of the packaging box 2, a packaging machine 11 fixedly installed at the top inside the packaging box 2, a packaging head 12 fixedly installed at the bottom of the packaging machine 11, a material pipe 8 connected to an external suction pump fixedly installed on one side of the packaging machine 11, a vacuum pump 9 fixedly installed in the middle of the rear side of the packaging box 2, and sealing plates 10 provided at the lower parts of both sides of the packaging box 2. The transmission assembly is connected to the two sealing plates 10, and the servo motor 16 drives the two sealing plates 10 to open and close synchronously through the transmission assembly.

[0022] Ultraviolet disinfection lamps 14 are fixedly installed in the middle of the inner walls on both sides of the packaging box 2, and infrared sensors 13 are fixedly installed in the lower part of both sides of the packaging box 2.

[0023] During use, the operator places the container filled with phospholipid on the conveyor belt 6, and the PLC logic controller 4 controls the conveyor belt 6 to move the phospholipid container into the packaging box 2. When the infrared sensor 13 detects that the phospholipid container is directly below the packaging head 12, it will transmit a signal to the PLC logic controller 4, causing the PLC logic controller 4 to control the conveyor belt 6 to stop moving; at the same time, the PLC logic controller 4 turns on two ultraviolet disinfection lamps 14 for disinfection and sterilization, and starts the servo motor 16 to run.

[0024] When the servo motor 16 operates, it drives the transmission component to operate. When the transmission component operates, it drives the two sealing plates 10 to move down. After the two sealing plates 10 move down, they seal the packaging box 2. Then, the PLC logic controller 4 starts the vacuum pump 9 to evacuate the inside of the packaging box 2 to reduce the oxygen content of the phospholipid and prevent phospholipid oxidation. Immediately afterwards, the PLC logic controller 4 controls the packaging machine 11 to drive the packaging head 12 to move down to complete the packaging. This makes the packaging equipment for phospholipid production highly automated, with fast packaging speed, and adopts sealed vacuum packaging to avoid contamination and improve product quality.

[0025] The transmission assembly includes a first sprocket 17 fixedly mounted on the output end of the servo motor 16. One side of the first sprocket 17 is rotatably connected to the top of the packaging box 2 via a positioning seat 19. A second sprocket 20 is provided on one side of the first sprocket 17. A chain 18 is meshed between the second sprocket 20 and the first sprocket 17. A shaft 21 is coaxially fixedly mounted on the second sprocket 20. The surface of the shaft 21 is rotatably connected to the top of the packaging box 2 via four shaft seats 22. Both ends of the shaft 21 are meshed with a driving bevel gear 23. One side of the surface of the driving bevel gear 23 is meshed with a driven bevel gear 24.

[0026] When the servo motor 16 is running, it drives the first sprocket 17 to rotate. The first sprocket 17 drives the second sprocket 20 to rotate through the chain 18. When the second sprocket 20 rotates, it drives the two active bevel gears 23 to rotate through the shaft 21. When the two active bevel gears 23 rotate, they drive the two driven bevel gears 24 to rotate.

[0027] A rotating shaft 25 is fixedly installed on one side of the driven bevel gear 24. The surfaces of the two rotating shafts 25 are rotatably connected to the upper part of the packaging box 2 through bushings 26. A transmission gear 27 is fixedly installed at one end of the rotating shaft 25. One side of the transmission gear 27 is rotatably connected to the upper part of the packaging box 2 through a rotating seat 28. A rack 29 is meshed with one side of the transmission gear 27. A limiting sleeve 30 is fitted on the surface of the rack 29. One side of the limiting sleeve 30 is fixedly connected to the packaging box 2. The bottom of the two racks 29 is fixedly connected to the two sealing plates 10 respectively. A slider 31 is fixedly installed on both sides of the two sealing plates 10. Two sliding grooves 32 are opened on the lower part of both sides of the packaging box 2. The four sliders 31 are slidably installed in the corresponding sliding grooves 32.

[0028] When the two driven bevel gears 24 rotate, they drive the two rotating shafts 25 to rotate inside the two bushings 26. When the rotating shafts 25 rotate, they drive the two racks 29 to move upward along the inside of the two limit sleeves 30 through the two transmission gears 27. When the racks 29 move upward, they drive the two sealing plates 10 to move downward. When the sealing plates 10 move downward, they drive the sliders 31 to slide inside the slide grooves 32, which increases the stability of the two sealing plates 10 when they move. After the two sealing plates 10 move downward, they will seal the encapsulation box 2.

Claims

1. An encapsulation apparatus for phospholipid production, comprising a worktable (1), characterized in that: Support frames (5) are fixedly installed at both ends of the bottom of the workbench (1). A conveyor belt (6) is fixedly installed on the top of the workbench (1). A packaging box (2) is fixedly installed in the middle of the conveyor belt (6). An observation window (3) is fixedly installed on the upper front side of the packaging box (2). A PLC logic controller (4) is fixedly installed on the lower front side of the packaging box (2). A servo motor (16) is fixedly installed on one side of the top of the packaging box (2) via a support plate (15). The output end of the servo motor (16) is equipped with a transmission component. A PLC logic controller (4) is fixedly installed on the upper part of the packaging box (2). The packaging box (2) has a protective plate (7) covering the transmission components. A packaging machine (11) is fixedly installed on the top of the packaging box (2). A packaging head (12) is fixedly installed on the bottom of the packaging machine (11). A material pipe (8) connected to an external suction pump is fixedly installed on one side of the packaging machine (11). A vacuum pump (9) is fixedly installed in the middle of the rear side of the packaging box (2). Sealing plates (10) are provided on the lower part of both sides of the packaging box (2). The transmission components are connected to the two sealing plates (10). The servo motor (16) drives the two sealing plates (10) to open and close synchronously through the transmission components.

2. The packaging apparatus for phospholipid production according to claim 1, characterized by: Ultraviolet disinfection lamps (14) are fixedly installed in the middle of the inner walls on both sides of the packaging box (2), and infrared sensors (13) are fixedly installed in the lower part of both sides of the packaging box (2).

3. The packaging apparatus for phospholipid production according to claim 1, characterized in that: The transmission assembly includes a first sprocket (17) fixedly installed at the output end of the servo motor (16). One side of the first sprocket (17) is rotatably connected to the top of the packaging box (2) via a positioning seat (19). A second sprocket (20) is provided on one side of the first sprocket (17). A chain (18) meshes between the second sprocket (20) and the first sprocket (17). A shaft (21) is coaxially fixedly installed on the second sprocket (20). The surface of the shaft (21) is rotatably connected to the top of the packaging box (2) via four shaft seats (22). Both ends of the shaft (21) are meshed with a driving bevel gear (23). One side of the surface of the driving bevel gear (23) is meshed with a driven bevel gear (24).

4. The packaging apparatus for phospholipid production according to claim 3, wherein: One side of each driven bevel gear (24) is fixedly mounted with a rotating shaft (25). The surfaces of the two rotating shafts (25) are rotatably connected to the upper part of the packaging box (2) through bushings (26). One end of the rotating shaft (25) is fixedly mounted with a transmission gear (27). One side of the transmission gear (27) is rotatably connected to the upper part of the packaging box (2) through a rotating seat (28). One side of the transmission gear (27) is meshed with a rack (29). The surface of the rack (29) is fitted with a limiting sleeve (30). One side of the limiting sleeve (30) is fixedly connected to the packaging box (2). The bottom of the two racks (29) is fixedly connected to the two sealing plates (10) respectively. The two sides of the two sealing plates (10) are fixedly mounted with sliders (31). The lower part of both sides of the packaging box (2) has two grooves (32) respectively. The four sliders (31) are slidably installed inside the corresponding grooves (32).

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