Special cooling device for activation furnace of activated carbon production

Abstract

The utility model provides a kind of cooling device special for activation furnace of activated carbon production, it is related to activated carbon production technical field, including furnace body, the surface of furnace body is fixedly connected with fixed block, the surface of fixed block is fixedly connected with motor A, the output of motor A is fixedly connected with gear A, one end of furnace body is fixedly connected with connecting block, in the utility model, by being provided with motor A, gear A, connecting block, gear B, fan etc., wherein the rotation of gear A driven by motor A can drive gear B to rotate and adjust angle, and connecting block is cooperated to carry out the opening and closing action of air inlet, which can ensure that heat loss is reduced during heating, and at the same time, the service life of the outer components is increased, and at the same time, cold air is blown into the furnace body by the fan, and hot air is blown out by the air outlet pipe, the activated carbon to be cooled in the furnace body is rapidly cooled, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of activated carbon production technology, and in particular to a special cooling device for an activation furnace in activated carbon production. Background Technology

[0002] In the activated carbon production process, the activation furnace is a key piece of equipment. Activated activated carbon reaches extremely high temperatures and requires cooling before subsequent storage, transportation, and processing. Therefore, the performance of the dedicated cooling device for the activation furnace directly affects the production efficiency, product quality, energy consumption, and production safety. Currently, existing activation furnace cooling devices have several problems. Regarding cooling efficiency, some devices use natural cooling or simple spray cooling, resulting in slow cooling rates that are difficult to meet the needs of large-scale continuous production. While some devices use pipeline cooling, the uneven distribution of activated carbon within the furnace and insufficient contact with the cooling medium lead to poor cooling effects. Furthermore, the cooled activated carbon remains at a high temperature, making it prone to reignition and posing a safety hazard. In addition, the high-temperature gases generated during the cooling process are often directly emitted, wasting heat energy and polluting the surrounding environment due to the dust and harmful substances contained in the gases. Announcement No. CN221093755U discloses an activation furnace for activated carbon production, relating to the field of activated carbon production technology. The furnace includes a furnace body, a feed pipe, a hopper, and an end cover. A motor is mounted on the upper surface of the furnace body near the end cover, and a drive gear is mounted on the output end of the motor. Fixed plates are symmetrically fixed to the inner wall of the top of the furnace body, and a lead screw is installed between the fixed plates. A driven gear is mounted on the end of the lead screw near the drive gear, and the drive gear and driven gear mesh. A threaded block is fitted onto the outer surface of the lead screw, and a scraper ring is mounted on the top of the threaded block. While this device facilitates material discharge, the heated activated carbon needs to be cooled before discharge, and natural cooling consumes a significant amount of time, requiring improvement. Utility Model Content

[0003] The purpose of this utility model is to solve the technical problems mentioned in the background art.

[0004] This utility model adopts the following technical solution: a special cooling device for an activation furnace in activated carbon production, comprising a furnace body, a fixing block fixedly connected to the surface of the furnace body, a motor A fixedly connected to the surface of the fixing block, a gear A fixedly connected to the output end of the motor A, a connecting block fixedly connected to one end of the furnace body, a gear B rotatably connected inside the connecting block, a fan fixedly connected to the side of the connecting block, a motor B fixedly connected to the surface of the connecting block, a screw fixedly connected to the output end of the motor B, a pusher plate threadedly connected to the surface of the screw, a slide rod slidably connected inside the pusher plate, a support ring fixedly connected to the surface of the furnace body, and a discharge cover fixedly connected to one end of the furnace body.

[0005] Preferably, the surface of gear A is rotatably connected to the interior of the connecting block, gear A and gear B mesh with each other, and both ends of the screw are rotatably connected to the connecting block, gear B, and the interior of the furnace body, respectively. Here, a high-temperature bearing is installed at the rotatable connection between gear A and the connecting block, and high-temperature grease is added to the bearing to reduce rotational friction and extend service life. Gear A and gear B ensure precise and stable transmission, and a protective plate is installed on the upper part of the screw to reduce the impact of material falling on rotational performance.

[0006] Preferably, both ends of the slide rod are fixedly connected to the surface of the connecting block and the furnace body, respectively, while the surface of the pusher plate is slidably connected to the interior of the furnace body. Here, the slide rod is chrome-plated for a high degree of surface smoothness, and a wear-resistant copper sleeve is installed at the sliding connection point with the pusher plate. Both ends of the slide rod are fixed to the connecting block and the furnace body surface by welding, respectively, allowing the pusher plate to push the material back and forth for uniform heating and cooling.

[0007] Preferably, the connecting block and gear B both have corresponding fan-shaped grooves inside. The pusher plate is a hollow, semi-circular arc-shaped plate. The furnace body has a double-layer structure with heating guide wires installed inside and a heat-insulating and high-heat-resistant outer layer. Here, the dimensions of the fan-shaped grooves inside the connecting block and gear B match the pusher plate, allowing for opening and closing by rotating the gear B. The arc of the lower semi-circular arc-shaped plate of the pusher plate matches the arc of the inner wall of the furnace body, and its hollow surface facilitates air circulation. The heating guide wires inside the furnace body are spirally distributed, providing auxiliary heating when needed and preventing the activated carbon from cracking due to a sudden drop in temperature.

[0008] Preferably, an air outlet pipe is fixedly connected to the surface of the furnace body, a material box is fixedly connected to one end of the air outlet pipe, a feed pipe is fixedly connected to the bottom end of the material box, a cylinder is fixedly connected to the upper surface of the material box, a baffle is fixedly connected to the output end of the cylinder, a motor C is fixedly connected to the surface of the feed pipe, a rotating rod is fixedly connected to the output end of the motor C, a rotating plate is fixedly connected to the surface of the rotating rod, and a filter box is fixedly connected to the upper surface of the material box. Here, the connection point between the air outlet pipe and the furnace body is close to the discharge cover. An inclined guide plate is provided inside the material box, facing the direction of the feed pipe, to facilitate the sliding of activated carbon. The cylinder is fixed to the upper surface of the material box by a bracket, and its piston rod is connected to the baffle by a coupling, which can precisely control the lifting height of the baffle. An activated carbon filter and a HEPA filter are arranged sequentially from top to bottom inside the filter box, which can effectively filter harmful substances and dust in the discharged gas to reduce pollution.

[0009] Preferably, the surface of the baffle is slidably connected to the interior of the material box, both ends of the rotating rod are rotatably connected to the interior of the feed pipe, and both ends of the air outlet pipe are equipped with filter screens. Here, a high-temperature resistant silicone strip is adhered to the surface of the baffle, which provides a good seal when in sliding contact with the interior of the material box, preventing activated carbon from leaking out through gaps. A mechanical seal is provided at the rotatable connection between the rotating rod and the feed pipe to prevent activated carbon powder from entering and affecting rotation. The filter screens at both ends of the air outlet pipe are made of stainless steel, which prevents activated carbon particles from being discharged with the airflow without affecting gas flow.

[0010] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0011] 1. This utility model includes a motor A, gear A, a connecting block, gear B, and a fan. The motor A drives gear A to rotate, which in turn drives gear B to rotate. This adjusts the angle of gear B and works with the connecting block to open and close the air inlet, ensuring that heat loss is reduced during heating. This also protects the outer components and increases their service life. Meanwhile, the fan blows cold air into the furnace body and hot air is blown out through the air outlet pipe, rapidly cooling the activated carbon inside the furnace, thus accelerating the cooling process and improving production efficiency.

[0012] 2. This utility model includes an air outlet pipe, a material box, a feed pipe, a cylinder, a baffle, and a motor C. The air outlet pipe delivers hot air from the furnace body to the feed box to preheat the activated carbon raw material to be processed, which reduces energy waste. At the same time, the preheated activated carbon can effectively reduce processing time and improve production efficiency. The baffle and rotating plate seal effectively reduce heat loss and better preheat the activated carbon. The filter box filters the exhaust gas to reduce dust and harmful substance emissions. Attached Figure Description

[0013] Figure 1 This utility model provides an overall structural schematic diagram of a cooling device for an activation furnace used in activated carbon production.

[0014] Figure 2 The present invention provides a right view of a cooling device for an activation furnace used in the production of activated carbon;

[0015] Figure 3 This utility model provides a cross-sectional view of the furnace body of a special cooling device for activation furnaces used in activated carbon production.

[0016] Figure 4 This utility model provides a schematic diagram of the connection plate of a special cooling device for an activation furnace in activated carbon production.

[0017] Figure 5 This utility model provides an exploded schematic diagram of the connecting plate of a cooling device for an activation furnace used in activated carbon production.

[0018] Figure 6 This utility model provides a schematic diagram of the connection at the material box of a special cooling device for an activation furnace in activated carbon production.

[0019] Figure 7 This invention provides an exploded schematic diagram of the material box of a special cooling device for an activation furnace in activated carbon production.

[0020] Legend:

[0021] 1. Furnace body; 2. Fixing block; 3. Motor A; 4. Gear A; 5. Connecting block; 6. Gear B; 7. Fan; 8. Motor B; 9. Screw; 10. Pusher plate; 11. Slide rod; 12. Support ring; 13. Discharge cover; 14. Air outlet pipe; 15. Material box; 16. Feed pipe; 17. Cylinder; 18. Baffle; 19. Motor C; 20. Rotating rod; 21. Rotating plate; 22. Filter box. Detailed Implementation

[0022] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0024] Example 1

[0025] Please see Figure 1-5This utility model provides a technical solution: a special cooling device for an activation furnace in activated carbon production, comprising a furnace body 1, a fixing block 2 fixedly connected to the surface of the furnace body 1, a motor A3 fixedly connected to the surface of the fixing block 2, a gear A4 fixedly connected to the output end of the motor A3, a connecting block 5 fixedly connected to one end of the furnace body 1, a gear B6 rotatably connected inside the connecting block 5, a fan 7 fixedly connected to the side of the connecting block 5, a motor B8 fixedly connected to the surface of the connecting block 5, a screw 9 fixedly connected to the output end of the motor B8, a pusher plate 10 threadedly connected to the surface of the screw 9, a slide rod 11 slidably connected inside the pusher plate 10, a support ring 12 fixedly connected to the surface of the furnace body 1, and a discharge cover 13 fixedly connected to one end of the furnace body 1. Here, in the double-layer structure of the furnace body 1, the inner layer is made of high-temperature resistant alloy material to ensure stable operation in high-temperature environments, and the outer layer is made of aluminum silicate fiber cotton for insulation, which effectively reduces heat loss from the furnace body 1. The fixing block 2 is tightly fixed to the surface of the furnace body 1 by bolts to ensure the stability of the motor A3 during operation. The bottom of the support ring 12 is welded with anti-slip pads, and three are evenly distributed around the circumference of the furnace body 1 to stably support the furnace body 1 and prevent shaking during operation. The discharge cover 13 is connected to the furnace body 1 by a flange, and a high-temperature resistant sealing gasket is installed at the connection. The surface of gear A4 is rotatably connected to the interior of the connecting block 5, and gear A4 and gear B6 mesh with each other. The two ends of the screw 9 are rotatably connected to the connecting block 5, gear B6, and the interior of the furnace body 1, respectively. Here, a high-temperature resistant bearing is installed at the rotatable connection between gear A4 and the connecting block 5, and high-temperature grease is added to the bearing to reduce rotational friction and extend service life. Gear A4 and gear B6 ensure precise and stable transmission. A guard plate is installed on the upper part of the screw 9 to reduce the impact of material falling on rotational performance. The two ends of the slide rod 11 are fixedly connected to the surface of the connecting block 5 and the furnace body 1, respectively. The surface of the pusher plate 10 is slidably connected to the interior of the furnace body 1. Here, the slide rod 11 is chrome-plated, with a high surface smoothness, and a wear-resistant copper sleeve is installed at the sliding connection with the pusher plate 10. The sliding rod 11 is fixed to the connecting block 5 and the surface of the furnace body 1 by welding at both ends. The pusher plate 10 can push the material back and forth for uniform heating. The connecting block 5 and the gear B6 are both provided with corresponding fan-shaped grooves. The pusher plate 10 is a hollow plate with a lower semi-circular arc shape. The furnace body 1 has a double-layer structure with heating guide wires installed inside and the outside is made of heat-insulating and high-heat-resistant material. Here, the size of the fan-shaped grooves inside the connecting block 5 and the gear B6 matches the pusher plate 10. The opening and closing action can be performed by rotating the gear B6. The arc of the lower semi-circular arc plate of the pusher plate 10 is consistent with the arc of the inner wall of the furnace body 1. Its surface is hollow to facilitate air circulation. The heating guide wires inside the furnace body 1 are distributed in a spiral shape, which can heat the furnace when needed and prevent the activated carbon from breaking due to a sudden drop in temperature.

[0026] Example 2

[0027] Please see Figure 1-3 , Figure 6-7 An air outlet pipe 14 is fixedly connected to the surface of the furnace body 1. A material box 15 is fixedly connected to one end of the air outlet pipe 14. A feed pipe 16 is fixedly connected to the bottom end of the material box 15. A cylinder 17 is fixedly connected to the upper surface of the material box 15. A baffle 18 is fixedly connected to the output end of the cylinder 17. A motor C19 is fixedly connected to the surface of the feed pipe 16. A rotating rod 20 is fixedly connected to the output end of the motor C19. A rotating plate 21 is fixedly connected to the surface of the rotating rod 20. A filter box 22 is fixedly connected to the upper surface of the material box 15. Here, the connection point between the air outlet pipe 14 and the furnace body 1 is close to the discharge cover 13. An inclined guide plate is installed inside the material box 15, facing the feed pipe 16 to facilitate the sliding of activated carbon. The cylinder 17 is fixed to the upper surface of the material box 15 by a bracket, and its piston rod is connected to the baffle 18 via a coupling, allowing precise control of the baffle 18's lifting height. The filter box 22 contains an activated carbon filter and a HEPA filter from top to bottom, effectively filtering harmful substances and dust from the exhaust gas to reduce pollution. The surface of the baffle 18 is slidably connected to the interior of the material box 15. Both ends of the rotating rod 20 are rotatably connected to the interior of the feed pipe 16. Filters are installed at both ends of the air outlet pipe 14. Here, a high-temperature resistant silicone strip is adhered to the surface of the baffle 18, providing a good seal when it slides in contact with the interior of the material box 15, preventing activated carbon from leaking out through gaps. A mechanical seal is installed at the rotatable connection between the rotating rod 20 and the feed pipe 16 to prevent activated carbon powder from entering and affecting rotation. The filters at both ends of the air outlet duct 14 are made of stainless steel, which can prevent activated carbon particles from being discharged with the airflow without affecting the gas flow.

[0028] Working Principle: During the activated carbon cooling stage, motor A3 is first started, driving gear A4 to rotate. Since gear A4 meshes with gear B6, gear B6 rotates accordingly, adjusting the opening and closing state of the fan-shaped groove inside connecting block 5 and gear B6. When cooling is required, the fan-shaped groove opens, facilitating the entry of activated carbon into furnace body 1. Simultaneously, fan 7 starts, supplying cold air into furnace body 1 through the air duct. Motor B8 drives screw 9 to rotate, and under the guidance of slide rod 11, pusher plate 10 reciprocates within furnace body 1, propelling the activated carbon within the furnace body 1. The lower semi-circular arc design of pusher plate 10 fits snugly against the inner wall of furnace body 1, and the vents on its surface allow cold air to fully contact the activated carbon, achieving rapid cooling. Air outlet duct 14 delivers the hot air discharged from furnace body 1 to material box 15, preheating the activated carbon raw material to be processed within material box 15. At this time, cylinder 17 controls baffle 18 to close, and motor C19 drives rotating rod 20 and rotating plate 21 to rotate, thus sealing feed pipe 16, reducing heat loss, and improving preheating effect. The preheated activated carbon enters subsequent processing stages through feed pipe 16, shortening processing time. The gas discharged after preheating enters filter box 22, passing through activated carbon filter and HEPA filter in sequence to remove dust and harmful substances before being discharged, meeting environmental protection requirements.

[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A special cooling device for activation furnace of activated carbon production, comprising a furnace body (1), characterized in that: The surface of the furnace body (1) is fixedly connected with a fixed block (2), the surface of the fixed block (2) is fixedly connected with a motor A (3), the output end of the motor A (3) is fixedly connected with a gear A (4), one end of the furnace body (1) is fixedly connected with a connecting block (5), the inside of the connecting block (5) is rotatably connected with a gear B (6), the side surface of the connecting block (5) is fixedly connected with a fan (7), the surface of the connecting block (5) is fixedly connected with a motor B (8), the output end of the motor B (8) is fixedly connected with a screw rod (9), the surface of the screw rod (9) is threadedly connected with a pushing plate (10), the inside of the pushing plate (10) is slidably connected with a sliding rod (11), the surface of the furnace body (1) is fixedly connected with a supporting ring (12), one end of the furnace body (1) is fixedly connected with a discharging cover (13).

2. The special cooling device for activation furnace for activated carbon production according to claim 1, characterized in that: The surface of the gear A (4) is rotatably connected with the inside of the connecting block (5), the gear A (4) and the gear B (6) are meshed with each other, and the both ends of the screw rod (9) are rotatably connected with the connecting block (5), the gear B (6) and the inside of the furnace body (1).

3. The special cooling device for activation furnace for activated carbon production according to claim 1, characterized in that: The both ends of the sliding rod (11) are fixedly connected with the surface of the connecting block (5) and the furnace body (1), and the surface of the pushing plate (10) is slidably connected with the inside of the furnace body (1).

4. The special cooling device for activation furnace for activated carbon production according to claim 1, characterized in that: The inside of the connecting block (5) and the gear B (6) are both provided with a sector-shaped groove in correspondence, the pushing plate (10) is a semicircular arc plate, and the furnace body (1) is a double-layer structure, internally provided with a heating guide wire and externally made of a heat-insulating high-temperature-resistant material.

5. The special cooling device for activation furnace for activated carbon production according to claim 1, characterized in that: The surface of the furnace body (1) is fixedly connected with an air outlet pipe (14), one end of the air outlet pipe (14) is fixedly connected with a material box (15), the bottom end of the material box (15) is fixedly connected with a feeding pipe (16), the upper surface of the material box (15) is fixedly connected with an air cylinder (17), the output end of the air cylinder (17) is fixedly connected with a baffle (18), the surface of the feeding pipe (16) is fixedly connected with a motor C (19), the output end of the motor C (19) is fixedly connected with a rotating rod (20), the surface of the rotating rod (20) is fixedly connected with a rotating plate (21), and the upper surface of the material box (15) is fixedly connected with a filter box (22).

6. The special cooling device for activation furnace for activated carbon production according to claim 5, characterized in that: The surface of the baffle (18) is slidably connected with the inside of the material box (15), the both ends of the rotating rod (20) are rotatably connected with the inside of the feeding pipe (16), and the both ends of the air outlet pipe (14) are provided with filter screens.

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