A semi-automatic end-sealing device applied to large-size MLCC production process

Abstract

The utility model relates to a kind of semi-automatic end sealing equipment applied to large size MLCC production process, including main control and anti-falling frame;One end of the anti-falling frame is installed on main control, supporting frame is installed on the main control, detachable feeding cylinder is arranged in parallel on the side of the supporting frame, the detachable feeding cylinder is installed by feeding cylinder buckle of the supporting frame, pneumatic pushing device and limiting rod are installed in the side position of the middle section of the supporting frame, the pneumatic pushing device is in the position above limiting rod, the pneumatic pushing device and limiting rod are arranged in parallel. Compared with traditional end sealing equipment, it can seal both ends of the product at one time, improving production efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of electronic component manufacturing technology, specifically a semi-automatic end-sealing equipment applied to the production process of large-size MLCCs. Background Technology

[0002] In traditional large-size MLCC production, the end-capping process has the following problems:

[0003] 1. Existing end-sealing equipment can usually only seal one end of the product at a time, which is inefficient and cannot meet the needs of mass production.

[0004] 2. For large-sized products, the traditional process often involves attaching the product with tape and then sealing it upside down. However, due to the weight of the product, it is easy for it to fall off, and the tape residue may affect the sealing quality and subsequent use.

[0005] 3. Traditional end-sealing equipment has limited upper and lower end-sealing stroke design, making it difficult to adapt to the length requirements of large-size products, resulting in the inability to effectively end long-size products and limiting its application scope.

[0006] In view of this, a semi-automatic end-sealing device for large-size MLCC production process is proposed. Utility Model Content

[0007] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0008] Given the following technical problems in the existing technology: 1. Existing end-sealing equipment can usually only seal one end of the product at a time, which is inefficient and difficult to meet the needs of mass production; 2. For large-size products, the traditional process often uses tape to stick the product and then invert it for end sealing, but due to the weight of the product, it is easy to fall off, and the tape residue may affect the end-sealing quality and subsequent use effect; 3. The upper and lower end-sealing stroke design of traditional end-sealing equipment is limited, which makes it difficult to adapt to the length requirements of large-size products, resulting in the inability to effectively seal long-size products and limiting its application range.

[0009] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a semi-automatic end-sealing device for large-size MLCC production processes, including a main control unit and a drop protection frame;

[0010] One end of the fall arrestor is mounted on the main control unit, and a support frame is mounted on the main control unit. A detachable feed cylinder is mounted parallel to one side of the support frame. The support frame is installed with the detachable feed cylinder by a feed cylinder buckle. A pneumatic pusher and a limit rod are mounted on one side of the middle section of the support frame. The pneumatic pusher is located above the limit rod. The pneumatic pusher and the limit rod are installed in a horizontal position.

[0011] The anti-fall frame is equipped with a vacuum material transfer wheel on one side of the top of the main control unit. The vacuum material transfer wheel has material inlets distributed at equal angles. On the other side of the top of the anti-fall frame is a coating slide rail and a pneumatic feeding device. The coating slide rail is located below the paste box.

[0012] As a preferred technical solution for semi-automatic end-sealing equipment applied to the production process of large-size MLCCs, a paste box is slidably installed on the coating slide rail, and the position of the paste box can be easily adjusted by the sliding installation.

[0013] As a preferred technical solution for a semi-automatic end-sealing device applied to the production process of large-size MLCCs, a motor is installed on the paste box, and a coating wheel is hinged to the output end of the motor, with the coating wheel located above the paste box.

[0014] As a preferred technical solution for a semi-automatic end-sealing equipment applied to the production process of large-size MLCCs, a heat-resistant conveyor belt is installed above the anti-drop frame, one end of the heat-resistant conveyor belt is close to the pneumatic feeding device, and a drying oven is installed at the top center of the anti-drop frame, with one end of the heat-resistant conveyor belt extending into the drying oven.

[0015] As a preferred technical solution for a semi-automatic end-sealing device applied to the production process of large-size MLCCs, the oven is equipped with an exhaust pipe on the side away from the main control unit, and the anti-fall frame is equipped with a receiving ramp on the side away from the vacuum transfer wheel.

[0016] The beneficial effects of this utility model are:

[0017] 1. Compared with traditional end-sealing equipment, it can seal both ends of the product at the same time, improving production efficiency.

[0018] 2. It avoids the impact of large-sized products falling due to their own weight and tape residue on the sealing effect, thus optimizing the sealing process.

[0019] 3. It solves the problem that traditional equipment cannot seal large-sized products due to the limited stroke of the upper and lower sealing ends, and has a wider range of applications.

[0020] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained by means of the structures particularly pointed out in the description and the drawings. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0023] Figure 2 This is a top view of the present invention.

[0024] Figure label:

[0025] 100. Main control unit; 101. Detachable feed cylinder; 102. Cylinder buckle; 103. Pneumatic pusher; 104. Limiting rod; 200. Vacuum suction rotating wheel; 201. Feed port; 202. Paste box; 203. Motor; 204. Coating slide rail; 205. Pneumatic unloading device; 206. Coating wheel; 300. Anti-fall frame; 400. Oven; 401. High-temperature resistant conveyor belt; 402. Air extraction pipe; 403. Receiving ramp. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0029] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0030] Example, refer to Figure 1 and 2 A semi-automatic end-sealing device for large-size MLCC production processes, comprising a main controller 100 and a drop arrestor 300;

[0031] One end of the fall arrestor 300 is mounted on the main control unit 100. A support frame is mounted on the main control unit 100. A detachable feed cylinder 101 is mounted parallel to one side of the support frame. The support frame is installed with the detachable feed cylinder 101 via a feed cylinder clip 102. A pneumatic pusher 103 and a limit rod 104 are mounted on one side of the middle section of the support frame. The pneumatic pusher 103 is positioned above the limit rod 104. The pneumatic pusher 103 and the limit rod 104 are mounted horizontally.

[0032] Reference Figure 1 and 2 The anti-fall frame 300, located on the top side of the main control unit 100, is equipped with a vacuum suction material transfer wheel 200. The vacuum suction material transfer wheel 200 has material inlets 201 distributed at equal angles. On the other side of the top of the anti-fall frame 300, located on the main control unit 100, a coating slide rail 204 and a pneumatic feeding device 205 are installed. The coating slide rail 204 is located below the paste box 202. The paste box 202 is slidably installed on the coating slide rail 204, which facilitates the adjustment of the position of the paste box 202. A motor 203 is installed on the paste box 202, and a coating wheel 206 is hinged to the output end of the motor 203. The coating wheel 206 is located above the paste box 202.

[0033] Reference Figure 1 and 2 A heat-resistant conveyor belt 401 is installed above the fall arrestor 300. One end of the heat-resistant conveyor belt 401 is close to the pneumatic feeding device 205. A drying oven 400 is installed at the top center of the fall arrestor 300. One end of the heat-resistant conveyor belt 401 extends into the drying oven 400. An exhaust pipe 402 is installed on the side of the drying oven 400 away from the main control 100. A receiving ramp 403 is installed on the side of the fall arrestor 300 away from the vacuum transfer wheel 200.

[0034] This implementation achieves the following: the sample to be sealed is pre-loaded into the detachable feed cylinder 101, then the detachable feed cylinder 101 is mounted on the main control unit 100, the position of the feed inlet 201 is located by the limit rod 104, and the pneumatic pusher 103 pushes the bottom 1 piece of semi-finished product into the feed inlet 201 of the vacuum transfer wheel 200. With the vacuuming, the product is adsorbed and rotates to the paste box 202 as the vacuum transfer wheel 200 rotates. After the position is adjusted by the coating slide rail 204, the electrode paste passes through the coating wheel 206 and is applied to both ends of the product. As the vacuum transfer wheel 200 rotates again, the coated product is moved to the unloading point and is removed from the vacuum transfer wheel 200 by the pneumatic unloading device 205 onto the heat-resistant conveyor belt 401. The width of the heat-resistant conveyor belt 401 is smaller than the width of the product to avoid coating contamination. As the heat-resistant conveyor belt 401 is conveyed, the sealed product enters the drying oven 400 for drying and is then removed from the oven for recycling.

[0035] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0036] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A semi-automatic end-sealing device for use in the production process of large-size MLCCs, characterized in that: Includes main control unit (100) and drop protection unit (300); One end of the fall arrestor (300) is mounted on the main control (100). A support frame is mounted on the main control (100). A detachable feed cylinder (101) is mounted parallel to one side of the support frame. The support frame is installed with the detachable feed cylinder (101) by a feed cylinder buckle (102). A pneumatic pusher (103) and a limiting rod (104) are mounted on one side of the middle section of the support frame. The pneumatic pusher (103) is located above the limiting rod (104). The pneumatic pusher (103) and the limiting rod (104) are mounted in a normal position. The anti-fall frame (300) is rotatably equipped with a vacuum transfer wheel (200) on one side of the top of the part on the main control (100). The vacuum transfer wheel (200) has material inlets (201) distributed at equal angles. On the other side of the top of the anti-fall frame (300) on the main control (100), a coating slide rail (204) and a pneumatic feeding device (205) are installed. The coating slide rail (204) is located below the paste box (202).

2. The semi-automatic end-sealing equipment for large-size MLCC production processes according to claim 1, characterized in that: The coating slide rail (204) is slidably mounted with a paste box (202).

3. The semi-automatic end-sealing equipment for large-size MLCC production processes according to claim 1, characterized in that: A motor (203) is installed on the ointment box (202), and an applicator (206) is hinged to the output end of the motor (203). The applicator (206) is located above the ointment box (202).

4. The semi-automatic end-sealing equipment for large-size MLCC production processes according to claim 1, characterized in that: A heat-resistant conveyor belt (401) is installed on the top of the anti-fall frame (300). One end of the heat-resistant conveyor belt (401) is close to the pneumatic feeding device (205). A drying oven (400) is installed at the top of the center of the anti-fall frame (300). One end of the heat-resistant conveyor belt (401) extends into the drying oven (400).

5. The semi-automatic end-sealing equipment for large-size MLCC production processes according to claim 4, characterized in that: The oven (400) is equipped with an exhaust pipe (402) on the side away from the main control (100), and the anti-fall frame (300) is equipped with a receiving ramp (403) on the side away from the vacuum transfer wheel (200).

Images