Low-noise aluminum material cutting production line

Abstract

The utility model discloses a low noise aluminum material cutting production line, this production line includes production line main part, is equipped with control cavity in bottom, and the top has workstation, and right side has control panel and storage tank, and the left side of workstation top is feeding transmission belt, and right side is frequency conversion motor, and the top support is equipped with unloading subassembly, and the front side motor shaft of frequency conversion motor is saw blade, and the outside has dynamic moment sensor, and the right side of feeding transmission belt has aluminum material fixed clamp, and the inside has limit stop, and the bottom of motor has the chute, and the outside is equipped with soundproof cover, and unloading subassembly is by mounting seat, telescopic link, mechanical arm, rotary arm and unloading jaw, and the support has the sliding connection of slide rod, and the top of workstation is rubber material, and the bottom of motor has shock pad, and this production line passes through the cooperation of many components, realizes efficient automatic aluminum material cutting, reduces noise and vibration effectively, improves production efficiency and equipment stability.

Description

Technical Field

[0001] This utility model belongs to the technical field of aluminum material processing, specifically relating to a low-noise aluminum material cutting production line. Background Technology

[0002] An aluminum cutting production line is a specialized production system for cutting and processing aluminum materials. It typically integrates multiple related equipment and processes, including a feeding device that can orderly transport the aluminum materials to be cut to the corresponding processing positions; cutting equipment that uses various cutting processes such as sawing to precisely cut the aluminum materials according to set dimensions, angles, and other requirements; and a production line that efficiently, stably, and accurately transforms aluminum materials from raw materials into finished or semi-finished products that meet specific specifications. It is widely used in many industries that require aluminum processing, such as construction, automobile manufacturing, and electronics.

[0003] However, the aluminum profile cutting machines currently in use cut the aluminum profiles by directly driving the cutting blades to rotate using a motor. This results in high noise levels, a large amount of aluminum shavings, low production efficiency, severe blade wear, poor safety performance, and high costs. Utility Model Content

[0004] The purpose of this utility model is to provide a low-noise aluminum cutting production line to solve the problems mentioned in the background art, namely, the aluminum profile cutting machine currently used cuts aluminum profiles by directly driving the cutting tool to rotate by the motor, which results in high noise, a lot of aluminum chips, low production efficiency, severe tool wear, poor safety performance and high cost.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a low-noise aluminum cutting production line, comprising a main body of the production line.

[0006] A control chamber is provided at the bottom of the main body of the production line, a workbench is provided at the top of the control chamber, a control panel is provided on the right side of the workbench, and a storage box is provided on the right side of the main body of the production line.

[0007] A feeding conveyor belt is installed on the upper left side of the workbench, a variable frequency motor is installed on the right side of the workbench, a support is installed at the top of the main body of the production line, and a feeding component is installed inside the support.

[0008] Preferably, a motor shaft is provided at the front of the variable frequency motor, a dynamic torque sensor is provided at the outer side of the motor shaft, and a saw blade is provided at the end of the motor shaft.

[0009] Preferably, an aluminum material fixing clamp is provided at the right side of the feeding conveyor belt, and the aluminum material fixing clamp is fixedly connected to the worktable.

[0010] Preferably, a limiting plate is provided inside the feeding conveyor belt, and the limiting plate moves synchronously with the feeding conveyor belt, which is driven by a motor.

[0011] Preferably, a sliding groove is provided at the bottom outer side of the variable frequency motor, and a sound insulation cover is provided at the outer side of the variable frequency motor, with the bottom of the sound insulation cover slidably connected to the sliding groove.

[0012] Preferably, a mounting base is provided at the bottom of the unloading component, a telescopic rod is provided at the bottom of the mounting base, a mechanical arm is provided at the bottom of the telescopic rod, a rotating arm is provided at the bottom of the mechanical arm, and an unloading gripper is provided at the bottom of the rotating arm.

[0013] Preferably, a sliding rod is provided inside the bracket, and the sliding rod is slidably connected to the feeding assembly.

[0014] Preferably, the top of the workbench is made of rubber material, and a shock-absorbing pad is provided at the bottom of the variable frequency motor.

[0015] Compared with the prior art, this utility model provides a low-noise aluminum cutting production line, which has the following beneficial effects:

[0016] Through the design and layout of dynamic torque sensors, aluminum clamps, limit plates, slides, and soundproof covers, the aluminum feeding path is clear, ensuring stable and efficient transport of the aluminum to be cut to the cutting area, guaranteeing continuous cutting operations. Simultaneously, the proximity to the cutting position shortens the power transmission path, reduces energy loss, and provides more direct and effective power to the saw blade. The variable frequency motor can flexibly adjust its speed to adapt to different aluminum cutting requirements. The bracket provides a stable support structure for the unloading assembly, allowing it to move flexibly within a certain space and accurately transport the cut aluminum to the designated position, achieving automated unloading and improving production efficiency. Real-time monitoring of torque changes during motor operation provides timely feedback on motor load and allows for instantaneous adjustment of the blade speed, preventing saw tooth damage and ensuring a clean, smooth cut surface with reduced straightness errors. During aluminum cutting, the aluminum clamp firmly secures the aluminum, preventing displacement or shaking under cutting force, ensuring cutting accuracy and improving product quality. The feeding conveyor belt is equipped with a limiting plate that moves synchronously with it. This limiting plate restricts and guides the aluminum material on the conveyor belt, ensuring it remains on the correct transport path and preventing inaccurate feeding due to material misalignment. Driven by a motor, the conveyor belt's speed and operating status can be precisely controlled, achieving a stable and uniform feeding process, which improves the stability of the cutting rhythm. A sliding groove is located on the outer side of the bottom of the variable frequency motor, and a soundproof cover is installed on the outer side to effectively reduce the noise generated by the variable frequency motor during operation, minimizing the impact on the working environment and operators. The sliding connection design between the groove and the soundproof cover allows for easy removal of the soundproof cover when maintenance or repair of the motor is required, facilitating operation without compromising sound insulation.

[0017] Through the installation of the mounting base, telescopic rod, mechanical arm, rotating arm, unloading gripper, and sliding rod, the mounting base provides a stable foundation connection structure for the entire unloading assembly, ensuring a reliable connection between it and the support frame. This allows the unloading assembly to remain stable during operation, guaranteeing the accuracy of subsequent operations. The telescopic rod can adjust the overall height of the unloading assembly according to actual needs, accommodating the unloading requirements of aluminum materials of different heights and matching the height with the storage bin, increasing the versatility and flexibility of the equipment. The mechanical arm has a certain extension and retraction capacity, allowing the unloading gripper to move horizontally, expanding the unloading operating range and facilitating the accurate gripping and transport of cut aluminum materials to designated positions. The rotating arm can rotate, further enriching the movement trajectory and operating angle of the unloading gripper, enabling it to accurately grip and place aluminum materials from different orientations and angles, improving the flexibility and adaptability of the unloading operation. The unloading gripper can firmly clamp the cut aluminum materials, ensuring that they do not fall during transport, guaranteeing the stability and reliability of the unloading process, thereby ensuring the smooth operation of the production flow. The slide bar provides precise guidance for the movement of the feeding assembly, making the movements of the telescopic rod, mechanical arm, and rotating arm smoother and more accurate. At the same time, the slide bar can enhance the stability of the feeding assembly during movement, reduce swaying and deviation, and improve the accuracy and efficiency of feeding. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the structure of the variable frequency motor in this utility model.

[0020] Figure 3 This is a schematic diagram of the feeding assembly in this utility model.

[0021] Figure 4 This is a schematic diagram of the tooling table in this utility model.

[0022] In the diagram: 1. Main body of the production line; 2. Workbench; 3. Feeding conveyor belt; 4. Control chamber; 5. Soundproof cover; 6. Control panel; 7. Storage bin; 8. Support frame; 9. Unloading assembly; 10. Variable frequency motor; 11. Dynamic torque sensor; 12. Motor shaft; 13. Slide rod; 14. Mounting base; 15. Telescopic rod; 16. Mechanical arm; 17. Rotating arm; 18. Unloading gripper; 19. Limiting plate; 20. Aluminum material fixing gripper; 21. Slide groove; 22. Saw blade. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model provides, for example Figure 1-4 The diagram shows a low-noise aluminum cutting production line, which includes the main body of the production line 1.

[0025] A control chamber 4 is located at the bottom of the main body 1 of the production line, a workbench 2 is located at the top of the control chamber 4, a control panel 6 is located on the right side of the workbench 2, and a storage box 7 is located on the right side of the main body 1 of the production line.

[0026] A feeding conveyor belt 3 is installed on the upper left side of the workbench 2, a variable frequency motor 10 is installed on the right side of the workbench 2, a support 8 is installed at the top of the main body of the production line 1, and a feeding component 9 is installed inside the support 8.

[0027] A motor shaft 12 is provided at the front of the variable frequency motor 10, a dynamic torque sensor 11 is provided at the outer side of the motor shaft 12, and a saw blade 22 is provided at the end of the motor shaft 12.

[0028] An aluminum material fixing clamp 20 is installed on the right side of the feeding conveyor belt 3, and the aluminum material fixing clamp 20 is fixedly connected to the worktable 2.

[0029] A limit plate 19 is provided inside the feeding conveyor belt 3. The limit plate 19 moves synchronously with the feeding conveyor belt 3, which is driven by a motor.

[0030] A sliding groove 21 is provided at the bottom outer side of the variable frequency motor 10, and a sound insulation cover 5 is provided at the outer side of the variable frequency motor 10. The bottom of the sound insulation cover 5 is slidably connected to the sliding groove 21.

[0031] The bottom of the unloading component 9 is provided with a mounting base 14, the bottom of the mounting base 14 is provided with a telescopic rod 15, the bottom of the telescopic rod 15 is provided with a mechanical arm 16, the bottom of the mechanical arm 16 is provided with a rotating arm 17, and the bottom of the rotating arm 17 is provided with an unloading gripper 18.

[0032] A slide rod 13 is provided inside the bracket 8, and the slide rod 13 is slidably connected to the feeding assembly 9.

[0033] The top of the workbench 2 is made of rubber material, and a shock-absorbing pad is installed at the bottom of the variable frequency motor 10.

[0034] In this embodiment, the specific implementation steps of a low-noise aluminum cutting production line are as follows: the equipment is started through the control panel 6, the variable frequency motor 10 is turned on, the motor shaft 12 on the front side of the variable frequency motor 10 rotates, driving the saw blade 22 at the end to rotate, and cutting the fixed aluminum material. The dynamic torque sensor 11 set on the outside of the motor shaft 12 monitors the motor's operating status in real time, feeds the data back to the control system, and instantly adjusts the motor frequency to change the saw blade speed. After cutting, the unloading assembly 9 located inside the top support 8 of the main body 1 of the production line begins to work. The telescopic rod 15 at the bottom of the mounting base 14 of the unloading assembly 9 extends or shortens to adjust the height of the unloading assembly 9. The mechanical arm 16 and rotating arm 17 at the bottom of the telescopic rod 15 rotate and extend accordingly, so that the unloading jaw 18 at the bottom moves to the top of the cut aluminum material. The unloading jaw 18 clamps the cut aluminum material. Then the mechanical arm 16 and rotating arm 17 move in opposite directions to transport the aluminum material to the top of the storage box 7. The unloading jaw 18 releases and puts the aluminum material into the storage box 7. During the entire movement of the unloading assembly 9, the sliding rod 13 inside the support 8 is slidably connected to the unloading assembly 9, which plays a guiding and stabilizing role, ensuring the accuracy and stability of the unloading operation. Since the bottom of the soundproof cover 5 is slidably connected to the sliding groove 21 on the outside of the bottom of the variable frequency motor 10, the soundproof cover 5 can be easily slid open to expose the motor for maintenance. After maintenance, the soundproof cover 5 can be slid back to its original position to continue to reduce noise. The rubber material on the top of the workbench 2 and the shock-absorbing pads at the bottom of the variable frequency motor 10 continuously play their role in reducing the vibration and noise generated during equipment operation, extending the service life of the equipment and providing a good working environment.

[0035] like Figure 1-2 and Figure 4 As shown, a feeding conveyor belt 3 is installed on the upper left side of the workbench 2, a variable frequency motor 10 is installed on the right side of the workbench 2, a support 8 is installed at the top of the main body 1 of the production line, a feeding component 9 is installed inside the support 8, a motor shaft 12 is installed at the front side of the variable frequency motor 10, a dynamic torque sensor 11 is installed at the outer side of the motor shaft 12, a saw blade 22 is installed at the end of the motor shaft 12, an aluminum material fixing clamp 20 is installed on the right side of the feeding conveyor belt 3, the aluminum material fixing clamp 20 is fixedly connected to the workbench 2, a limit plate 19 is installed inside the feeding conveyor belt 3, the limit plate 19 moves synchronously with the feeding conveyor belt 3, the feeding conveyor belt 3 is driven by a motor, a slide groove 21 is installed at the bottom outer side of the variable frequency motor 10, a sound insulation cover 5 is installed at the outer side of the variable frequency motor 10, and the bottom of the sound insulation cover 5 is slidably connected to the slide groove 21.

[0036] The optimal and rational layout design ensures a clear aluminum feeding path, stably and efficiently transporting the aluminum to be cut to the cutting area, guaranteeing the continuity of the cutting work. Simultaneously, it approaches the cutting position as closely as possible, shortening the power transmission path, reducing energy loss, and providing the saw blade 22 with the necessary power for cutting more directly and effectively. Furthermore, the variable frequency motor can flexibly adjust its speed to adapt to different aluminum cutting requirements. The bracket 8 provides a stable support structure for the unloading assembly 9, allowing it to move flexibly within a certain space, accurately transporting the cut aluminum to the designated position, realizing an automated unloading process and improving production efficiency. During aluminum cutting, the aluminum clamp 20 firmly secures the aluminum, preventing displacement or shaking under cutting force, ensuring cutting accuracy, and improving product quality. A limiting plate 19 is installed inside the feeding conveyor belt 3 and moves synchronously with it. The limiting plate 19 can limit and guide the aluminum material on the conveyor belt, ensuring that the aluminum material is always on the correct conveying path and avoiding inaccurate feeding caused by aluminum material deviation. The feeding conveyor belt 3 is driven by a motor, which can precisely control the speed and running status of the conveyor belt, achieving a stable and uniform feeding process, which is conducive to improving the stability of the cutting rhythm. A sliding groove 21 is set on the outer side of the bottom of the variable frequency motor 10, and a sound insulation cover 5 is set on the outer side to effectively reduce the noise generated by the variable frequency motor 10 during operation, reducing the impact on the working environment and operators. The sliding connection design of the sliding groove 21 and the sound insulation cover 5 makes it easy to remove the sound insulation cover when the motor needs maintenance or repair, which is convenient and does not affect the sound insulation effect.

[0037] like Figure 1 and Figure 3 As shown, a mounting base 14 is provided at the bottom of the unloading component 9, a telescopic rod 15 is provided at the bottom of the mounting base 14, a mechanical arm 16 is provided at the bottom of the telescopic rod 15, a rotating arm 17 is provided at the bottom of the mechanical arm 16, an unloading gripper 18 is provided at the bottom of the rotating arm 17, and a sliding rod 13 is provided inside the bracket 8, which is slidably connected to the unloading component 9.

[0038] Preferably, the mounting base 14 provides a stable foundation connection structure for the entire unloading assembly, ensuring a reliable connection between it and the bracket 8, maintaining stability during operation, and guaranteeing the accuracy of subsequent operations. The telescopic rod 15 can adjust the overall height of the unloading assembly 9 according to actual needs, adapting to the unloading requirements of aluminum materials of different heights, and matching the height with the storage box 7, increasing the versatility and flexibility of the equipment. The mechanical arm 16 has a certain extension and retraction capacity, and can move the unloading gripper 18 in the horizontal direction, expanding the unloading operating range, facilitating accurate gripping and transporting of cut aluminum materials to designated positions. The rotating arm 17 can rotate, further enriching... The movement trajectory and operating angle of the unloading gripper 18 are controlled, enabling the unloading gripper 18 to accurately grasp and place aluminum materials in different positions and angles, improving the flexibility and adaptability of the unloading operation. The unloading gripper 18 can firmly clamp the cut aluminum materials, ensuring that the aluminum materials will not fall during the handling process, thus ensuring the stability and reliability of the unloading process and ensuring the smooth progress of the production process. The slide bar 13 provides precise guidance for the movement of the unloading assembly 9, making the movements of the telescopic rod 15, the mechanical arm 16 and the rotating arm 17 more stable and accurate. At the same time, the slide bar 13 can enhance the stability of the unloading assembly 9 during the movement process, reduce shaking and deviation, and improve the accuracy and efficiency of unloading.

[0039] like Figure 1-4 As shown, the top of the workbench 2 is made of rubber material, and a shock-absorbing pad is provided at the bottom of the variable frequency motor 10.

[0040] Optionally, rubber materials possess certain elasticity and shock absorption properties, which can absorb some of the vibrations and noise generated during the cutting process, reducing the impact of vibration on the cutting equipment and the surrounding environment. At the same time, they can also improve the working environment for operators. Variable frequency motors generate vibrations during operation, and shock-absorbing pads can effectively isolate the vibrations generated by the motor, reducing the transmission of vibrations to the ground or other parts of the equipment. This prevents the overall shaking of the equipment and the loosening of parts caused by vibration, extending the service life of the equipment. While reducing vibration, shock-absorbing pads can also effectively reduce the noise generated by motor vibration, further improving the noise level of the working environment and creating a relatively quiet working space for operators.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A low-noise aluminum cutting production line, comprising the main body of the production line (1). The production line body (1) has a control cavity (4) at the bottom, a workbench (2) at the top of the control cavity (4), a control panel (6) at the right side of the workbench (2), and a storage box (7) at the right side of the production line body (1). Its features are: A feeding conveyor belt (3) is provided on the upper left side of the workbench (2), a variable frequency motor (10) is provided on the right side of the workbench (2), a bracket (8) is provided on the top of the main body of the production line (1), and a feeding component (9) is provided inside the bracket (8).

2. The low-noise aluminum cutting production line according to claim 1, characterized in that: A motor shaft (12) is provided at the front side of the variable frequency motor (10), a dynamic torque sensor (11) is provided at the outer side of the motor shaft (12), and a saw blade (22) is provided at the end of the motor shaft (12).

3. The low-noise aluminum cutting production line according to claim 2, characterized in that: An aluminum material fixing clip (20) is provided on the right side of the feeding conveyor belt (3), and the aluminum material fixing clip (20) is fixedly connected to the workbench (2).

4. The low-noise aluminum cutting production line according to claim 3, characterized in that: A limiting plate (19) is provided inside the feeding conveyor belt (3). The limiting plate (19) moves synchronously with the feeding conveyor belt (3). The feeding conveyor belt (3) is driven by a motor.

5. The low-noise aluminum cutting production line according to claim 4, characterized in that: A sliding groove (21) is provided at the bottom outer side of the variable frequency motor (10), and a soundproof cover (5) is provided at the outer side of the variable frequency motor (10). The bottom of the soundproof cover (5) is slidably connected to the sliding groove (21).

6. The low-noise aluminum cutting production line according to claim 1, characterized in that: The feeding assembly (9) is provided with a mounting base (14) at the bottom position, a telescopic rod (15) is provided at the bottom position of the mounting base (14), a mechanical arm (16) is provided at the bottom position of the telescopic rod (15), a rotating arm (17) is provided at the bottom position of the mechanical arm (16), and a feeding gripper (18) is provided at the bottom position of the rotating arm (17).

7. The low-noise aluminum cutting production line according to claim 6, characterized in that: A slide rod (13) is provided inside the bracket (8), and the slide rod (13) is slidably connected to the feeding assembly (9).

8. The low-noise aluminum cutting production line according to claim 1, characterized in that: The top of the workbench (2) is made of rubber material, and a shock-absorbing pad is provided at the bottom of the variable frequency motor (10).

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