A deep fusion box FTU structure

By using modular design and adjustable battery brackets, the issues of versatility and interchangeability of deeply integrated box-type FTUs are resolved, improving the equipment's versatility and reliability, and enabling stable operation in various industrial scenarios.

CN224555052UActive Publication Date: 2026-07-24SHANDONG DEYUAN POWER TECHNOLOGY CORP LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG DEYUAN POWER TECHNOLOGY CORP LTD
Filing Date
2025-08-29
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Existing deeply integrated box-type FTUs have poor versatility and interchangeability. Their fixed battery mounting structure cannot adapt to different customer needs, leading to frequent structural changes and affecting the equipment's versatility and reliability.

Method used

It adopts a modular enclosure structure, with core units such as the motherboard and power module being independently detachable and installable. The battery bracket is designed with an L-shaped multi-hole adjustable design, and the connection plate adopts an I-shaped and cross-shaped elongated hole design to support flexible installation of batteries of different specifications. The sealed design of the door and bottom aviation plug improves the protection and ease of operation of the equipment.

Benefits of technology

It achieves high versatility and flexible adaptation of equipment, reduces spare parts costs, improves the heat dissipation performance and power supply reliability of equipment, and adapts to stable operation in various industrial scenarios.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of deep fusion box FTU structure, including box, box is formed by backplate, left side plate, right side plate, top plate and bottom plate, bottom plate below is equipped with the box base with hollow and upper opening, box front side is hinged with and outer box door, backplate is equipped with the mainboard mounting plate parallel with it, mainboard mounting plate is detachably connected with backplate by fixed bolt, and mainboard mounting plate and backplate are spaced apart by the support nut adapted to fixed bolt;Detachable connection has battery support on bottom plate, battery support is close to inner door setting, battery support lower end is connected with bottom plate by second connecting plate, the height position and front-back position of battery support can be adjusted.The power module of the utility model is separately supported and installed, and is separated from main control to avoid interference, meet various field application and upgrade demand, battery support is designed as L-shaped multi-hole adjustable structure, and different sizes and capacity batteries can be installed by moving in multiple directions of up and down, front and back.
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Description

Technical Field

[0001] This utility model relates to the field of deep fusion box-type FTU technology, specifically a deep fusion box-type FTU structure. Background Technology

[0002] Deeply integrated box-type FTUs are intelligent devices installed on 10kV distribution network overhead line towers and other locations. They connect to pole-mounted switches via aviation plugs and terminal blocks, undertaking real-time monitoring, fault detection, and control functions. Existing deeply integrated box-type FTUs integrate components such as a motherboard, LCD panel, power module, battery, air switch, and aviation plug into a single unit.

[0003] Because different provinces have different requirements, the configuration of the deeply integrated box-type FTU also varies, and many electrical components need to be replaced, such as battery specifications, power modules, and aviation plug definitions. This leads to many structural changes, resulting in poor universality and interchangeability of the existing deeply integrated box-type FTU. In addition, the battery installation structure of the existing box-type FTU is fixed and cannot be adjusted according to the battery size required by the customer, which makes the deeply integrated box-type FTU have poor universality. Utility Model Content

[0004] To address the technical problems existing in the background art, this utility model provides a deeply integrated box-type FTU structure.

[0005] The technical solution of this utility model is as follows: A deeply integrated box-type FTU structure includes a box body, which is formed by a back panel, a left side panel, a right side panel, a top panel and a bottom panel. A hollow box base with an opening at the top is provided below the bottom panel. An inner door and an outer box door are hinged to the front of the box body from the inside to the outside. A motherboard mounting plate parallel to the back panel is provided. The motherboard mounting plate is detachably connected to the back panel by fixing bolts, and the motherboard mounting plate and the back panel are spaced apart by support nuts that are compatible with the fixing bolts. A battery bracket is detachably connected to the base plate. The battery bracket is located near the inner door and has an L-shaped structure. One side of the battery bracket is connected to the left side plate through a first connecting plate, and the lower end of the battery bracket is connected to the base plate through a second connecting plate. The height and front-back position of the battery bracket are adjustable.

[0006] Preferably, the front side of the box body is provided with a front frame, the outer box door is hinged to one side of the front frame, a slide rail is provided below the front frame, one end of the 120° opening bracket is slidably connected to the slide rail, and the other end is hinged to the lower part of the outer box door. The 120° opening bracket is set horizontally.

[0007] Preferably, a flight insert plate is provided below the bottom plate. The flight insert plate is located at the opening of the base of the enclosure. A sealing gasket is installed between the bottom plate of the enclosure and the flight insert plate. The bottom plate of the enclosure and the flight insert plate are connected by flight insert plate fixing screws.

[0008] The specific structure of the battery bracket is as follows: the battery bracket includes an integrally formed horizontal support plate and a vertical support plate that are vertically connected. The vertical support plate is set near the front side of the box and parallel to the back plate. The first connecting plate is set on one side of the horizontal support plate and the second connecting plate is set on one side of the vertical support plate.

[0009] The connection structure between the first connecting plate and the left side plate is as follows: the first connecting plate has multiple sets of flatly arranged I-shaped adjustment holes along its length direction; the first connecting plate is detachably connected to the left side plate through a first connecting piece passing through the I-shaped adjustment holes.

[0010] The connection structure between the second connecting plate and the base plate is as follows: the second connecting plate has multiple sets of parallel cross-shaped adjustment holes along its length, and the base plate has adjustment holes corresponding to the cross-shaped adjustment holes. The second connecting plate is detachably connected to the base plate through a second connecting piece passing through the cross-shaped adjustment holes.

[0011] The specific structure of the I-shaped adjustment hole is that the length of the I-shaped adjustment hole is greater than half the width of the first connecting plate, so that the battery bracket can move a distance in the up and down and left and right directions, which is suitable for the installation of different battery models.

[0012] Furthermore, a baffle is provided on the side of the transverse support plate away from the first connecting plate. The baffle is integrally formed with the transverse support plate and extends downward. The width of the baffle is 1 / 3 to 1 / 4 of the width of the vertical support plate. The baffle is used to limit the movement of the battery installed in the battery holder, preventing the battery from moving. The baffle can also effectively limit the displacement of the battery, enhance its stability in vibration environments, and further improve the power supply reliability of the system.

[0013] Preferably, the right side panel is detachably connected to a power module bracket, which is arranged parallel to the motherboard mounting plate and is located on the side of the motherboard mounting plate away from the back panel.

[0014] Preferably, one side of the base of the enclosure is provided with an antenna suction plate that can fix the communication antenna, and the antenna suction plate is located below the right side plate.

[0015] The beneficial effects of this utility model are as follows: The enclosure features a modular, enclosed structure, with core units such as the motherboard and power supply module all designed for independent, detachable installation. The motherboard is separated from the backplate by a mounting plate, creating an airflow channel that improves heat dissipation and facilitates quick and easy motherboard replacement. The power supply module is mounted on a separate bracket, avoiding interference with the main controller and allowing for flexible interchangeability of different power supply units to meet diverse field application and upgrade needs.

[0016] The battery bracket features an L-shaped, multi-hole adjustable structure, allowing for compatibility with batteries of different sizes and capacities by moving in multiple directions (up, down, forward, backward). The connecting plate employs an I-shaped and cross-shaped elongated hole design, providing ample adjustment margin. Customers can flexibly adapt to various batteries without replacing the bracket, effectively reducing spare parts costs and installation complexity, making it particularly suitable for customized project applications.

[0017] The combination of a wide-angle opening and closing structure for the enclosure door and a sealed bottom mounting plate facilitates maintenance while ensuring overall protection and environmental adaptability. The antenna is concealed internally, balancing signal strength and aesthetics. This demonstrates a deep integration and high versatility in the overall design, structure, and functionality, ensuring stable operation in various industrial environments. Attached Figure Description

[0018] In the attached diagram: Figure 1 This is a schematic diagram of the first structure without the interior door installed. Figure 2 Front view of the interior door installation; Figure 3 This is a partial sectional view; Figure 4 It is a bottom view; Figure 5 This is a schematic diagram of the battery bracket structure; Figure 6 This is a schematic diagram of the second structure without the inner door installed. The components represented by the various reference numerals in the diagram are: 1. Enclosure; 101. Bottom plate; 102. Top plate; 103. Left side plate; 104. Right side plate; 105. Back plate; 106. Front frame; 2. Enclosure base; 3. Inner door; 4. Outer door; 5. Mainboard mounting plate; 6. Fixing bolts; 7. Support nuts; 8. Power module bracket; 9. Antenna suction plate; 10. Battery bracket; 1001. Horizontal support plate; 1002. Vertical support plate; 1003. First connecting plate; 10031. I-shaped adjustment hole; 1004. Second connecting plate; 10041. Cross-shaped adjustment hole; 1005. Baffle; 11. Slide rail; 12. 120° opening bracket; 13. Aviation insert plate; 14. Sealing gasket. Detailed Implementation

[0019] See Figure 1 and Figure 2As shown, a deeply integrated box-type FTU structure includes a box 1, which is formed by a back plate 105, a left side plate 103, a right side plate 104, a top plate 102, and a bottom plate 101. A hollow box base 2 with an opening at the top is provided below the bottom plate 101. An inner door 3 and an outer door 4 are hinged to the front of the box 1 from the inside to the outside. The double door design enhances the sealing and safety of the equipment. The inner door 3 can be used for daily operation, while the outer door provides final protection and is suitable for various outdoor environments.

[0020] A motherboard mounting plate 5 is mounted parallel to the backplate 105. The motherboard mounting plate 5 is detachably connected to the backplate 105 by fixing bolts 6, and the motherboard mounting plate 5 and the backplate 105 are spaced apart by support nuts 7 that are compatible with the fixing bolts 6. The motherboard forms an airflow channel through the mounting plate and the backplate 105, which not only improves heat dissipation but also facilitates quick replacement of the entire motherboard.

[0021] The front side of the box 1 is provided with a front frame 106. The outer box door 4 is hinged to one side of the front frame 106. A slide rail 11 is provided below the front frame 106. One end of the 120° opening bracket 12120 is slidably connected to the slide rail 11, and the other end is hinged to the lower part of the outer box door 4. The 120° opening bracket 12120 is set horizontally to facilitate the opening and closing of the outer box door 4 at a certain angle, up to 120°.

[0022] See Figure 6 As shown, a power module bracket 8 is detachably connected to the right side panel 104. The power module bracket 8 is parallel to the motherboard mounting plate 5, and is located on the side of the motherboard mounting plate 5 away from the back panel 105. Installing the power module bracket 8 and physically separating it from the main control motherboard effectively reduces electromagnetic interference and improves system stability. The modular design also facilitates individual power supply upgrades or replacements, enhancing component interchangeability.

[0023] See Figure 1 As shown, an antenna suction plate 9 for fixing the communication antenna is provided on one side of the base 2 of the enclosure. The antenna suction plate 9 is located below the right side plate 104. The antenna is built into and fixed to the base 2 of the enclosure, so that the antenna is well protected and avoids external damage. At the same time, it ensures stable signal transmission and takes into account both the overall aesthetics and protection.

[0024] A battery bracket 10 is detachably connected to the base plate 101. The battery bracket 10 is located near the inner door 3. The battery bracket 10 has an L-shaped structure. One side of the battery bracket 10 is connected to the left side plate 103 through the first connecting plate 1003. The lower end of the battery bracket 10 is connected to the base plate 101 through the second connecting plate 1004. The height and front-back position of the battery bracket 10 are adjustable.

[0025] See Figure 4As shown, an aviation connector plate 13 is provided below the base plate 101. The aviation connector plate 13 is located at the opening of the enclosure base 2. A sealing gasket 14 is installed between the base plate 101 and the aviation connector plate 13. The base plate 101 and the aviation connector plate 13 are connected by aviation connector plate fixing screws. The aviation connector plate 13 is pressed together by the sealing gasket 14 and screws, ensuring the sealing of the bottom inlet of the enclosure 1, significantly improving the protection level (IP rating) of the equipment, effectively preventing rainwater and dust intrusion, and adapting to harsh industrial environments.

[0026] See Figure 3 and Figure 5 As shown, the specific structure of the battery bracket 10 is as follows: the battery bracket 10 includes an integrally formed and vertically connected horizontal support plate 1001 and vertical support plate 1002. The vertical support plate 1002 is located near the front side of the housing 1 and is parallel to the back plate 105. The first connecting plate 1003 is located on one side of the horizontal support plate 1001, and the second connecting plate 1004 is located on one side of the vertical support plate 1002.

[0027] The connection structure between the first connecting plate 1003 and the left side plate 103 is as follows: the first connecting plate 1003 has multiple sets of flush-arranged I-shaped adjustment holes 10031 along its length. The first connecting plate 1003 is detachably connected to the left side plate 103 via a first connector passing through the I-shaped adjustment holes 10031. The I-shaped holes provide ample vertical and horizontal adjustment, allowing the battery holder 10 to be finely adjusted within a large range. This is one of the core design features that enables its high versatility and adaptability to different battery sizes. The first connector can be a first bolt. When the first connecting plate 1003 moves away from the left side plate 103, a longer first bolt can be used. A corresponding nut is provided on the other side of the first connecting plate 1003, creating a gap between the first connecting plate 1003 and the left side plate 103, preventing movement. The first connector is adapted to the I-shaped adjustment holes 10031, allowing it to move within the I-shaped adjustment holes 10031, and can be fixedly connected to the first connecting plate 1003 via the adapted first bolt.

[0028] The connection structure between the second connecting plate 1004 and the base plate 101 is as follows: the second connecting plate 1004 has multiple sets of flush-arranged cross-shaped adjustment holes 10041 along its length, and the base plate 101 has adjustment holes corresponding to the cross-shaped adjustment holes 10041. The second connecting plate 1004 is detachably connected to the base plate 101 through a second connecting member passing through the cross-shaped adjustment holes 10041. The cross-shaped adjustment holes 10041 cooperate with the adjustment holes of the base plate 101 to realize flexible adjustment of the front and rear positions of the battery bracket 10. Combined with the adjustment function of the first connecting plate 1003, they together constitute the omnidirectional adjustment capability of the battery bracket 10 in three-dimensional space. The second connecting member can also be a second bolt. When the battery bracket 10 moves up a certain height, a nut threadedly connected to the second bolt can be set below the second connecting plate 1004. The nut provides support for the second connecting plate 1004 at the height of the second bolt.

[0029] The specific structure of the I-shaped adjustment hole 10031 is that the length of the I-shaped adjustment hole 10031 is greater than half the width of the first connecting plate 1003, so that the battery bracket 10 can move a distance in the up and down and left and right directions, which is suitable for the installation of different types of batteries.

[0030] A baffle 1005 is provided on the side of the transverse support plate 1001 away from the first connecting plate 1003. The baffle 1005 is integrally formed with the transverse support plate 1001 and extends downward. The width of the baffle 1005 is 1 / 3 to 1 / 4 of the width of the vertical support plate 1002. This height is convenient for blocking the upper part of the battery without completely obscuring it, facilitating subsequent maintenance. The baffle 1005 is used to limit the upper part of the battery installed in the battery bracket 10, preventing the battery from moving. Furthermore, the baffle 1005 can effectively limit battery displacement, enhance its stability in vibration environments, and further improve the power supply reliability of the system.

Claims

1. A deeply integrated box-type FTU structure, characterized in that, The box includes a housing (1), which is formed by a back plate (105), a left side plate (103), a right side plate (104), a top plate (102), and a bottom plate (101). A hollow housing base (2) with an opening at the top is provided below the bottom plate (101). An inner door (3) and an outer door (4) are hinged to the front of the housing (1) from the inside to the outside. A main board mounting plate (5) parallel to the back plate (105) is provided on the back plate (105). The main board mounting plate (5) is detachably connected to the back plate (105) by fixing bolts (6), and the main board mounting plate (5) and the back plate (105) are spaced apart by support nuts (7) that are compatible with the fixing bolts (6). A battery bracket (10) is detachably connected to the base plate (101). The battery bracket (10) is located near the inner door (3). The battery bracket (10) has an L-shaped structure. One side of the battery bracket (10) is connected to the left side plate (103) through the first connecting plate (1003). The lower end of the battery bracket (10) is connected to the base plate (101) through the second connecting plate (1004). The height and front-back position of the battery bracket (10) are adjustable.

2. The deeply integrated box-type FTU structure according to claim 1, characterized in that, The front side of the box (1) is provided with a front frame (106), the outer box door (4) is hinged to one side of the front frame (106), a slide rail (11) is provided below the front frame (106), one end of the 120° opening bracket (12120) is slidably connected to the slide rail (11), and the other end is hinged to the lower part of the outer box door (4).

3. The deeply integrated box-type FTU structure according to claim 1, characterized in that, Below the base plate (101) is a flight insert plate (13), which is located at the opening of the box base (2). A sealing gasket (14) is installed between the base plate (101) of the box (1) and the flight insert plate (13).

4. The deeply integrated box-type FTU structure according to claim 1, characterized in that, The battery bracket (10) includes an integrally formed and vertically connected horizontal support plate (1001) and vertical support plate (1002). The vertical support plate (1002) is located near the front side of the housing (1). A first connecting plate (1003) is located on one side of the horizontal support plate (1001), and a second connecting plate (1004) is located on one side of the vertical support plate (1002).

5. A deeply integrated box-type FTU structure according to claim 4, characterized in that, The first connecting plate (1003) has multiple sets of flatly arranged I-shaped adjustment holes (10031) along its length direction. The first connecting plate (1003) is detachably connected to the left side plate (103) through the first connector passing through the I-shaped adjustment holes (10031).

6. The deeply integrated box-type FTU structure according to claim 4, characterized in that, The second connecting plate (1004) has multiple sets of parallel cross-shaped adjustment holes (10041) along its length direction. The base plate (101) has adjustment holes corresponding to the cross-shaped adjustment holes (10041). The second connecting plate (1004) is detachably connected to the base plate (101) through a second connector that passes through the cross-shaped adjustment holes (10041).

7. A deeply integrated box-type FTU structure according to claim 5, characterized in that, The length of the I-shaped adjustment hole (10031) is greater than half the width of the first connecting plate (1003).

8. A deeply integrated box-type FTU structure according to claim 4, characterized in that, The horizontal support plate (1001) is provided with a baffle (1005) on the side away from the first connecting plate (1003). The baffle (1005) is integrally formed with the horizontal support plate (1001). The baffle (1005) extends downward and the width of the baffle (1005) is 1 / 3 to 1 / 4 of the width of the vertical support plate (1002).

9. A deeply integrated box-type FTU structure according to claim 1, characterized in that, The right side plate (104) is detachably connected to a power module bracket (8), which is parallel to the motherboard mounting plate (5) and is located on the side of the motherboard mounting plate (5) away from the back plate (105).

10. A deeply integrated box-type FTU structure according to claim 1, characterized in that, The base (2) of the box is provided with an antenna suction plate (9) on one side, which can fix the communication antenna. The antenna suction plate (9) is located below the right side plate (104).