A device for removing static electricity from the surface of a packaging bottle for a filling line
By designing an antistatic device for the surface of packaging bottles used in filling lines, and utilizing a split-type ion bar and servo motor system, the static electricity on the surface of packaging bottles is quickly neutralized, solving the problem of static dust adsorption on plastic bottles on filling lines. This device is adaptable to different bottle sizes and meets the needs of continuous production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN BINGXI BIOTECHNOLOGY CO LTD
- Filing Date
- 2025-07-17
- Publication Date
- 2026-07-24
AI Technical Summary
Plastic bottles on filling lines are prone to static electricity in dry environments, leading to dust adsorption, and existing technologies are unable to effectively remove static electricity.
An antistatic device for the surface of packaging bottles used in filling lines was designed. It adopts a split-type ion air bar and a servo motor. The servo motor drives a bidirectional lead screw to adjust the spacing of the ion air bar. The discharge needle releases high-voltage charge to generate positive and negative ions, realizing automated and high-precision antistatic treatment.
It achieves rapid neutralization of static electricity on the surface of packaging bottles, ensuring no dead corners of ion coverage, adapting to packaging bottles of different diameters, meeting the continuous production needs of filling lines, and improving static electricity removal efficiency and stability.
Smart Images

Figure CN224555836U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of static electricity removal technology for packaging bottles, specifically a static electricity removal device for the surface of packaging bottles used in filling lines. Background Technology
[0002] Packaging bottles are a type of packaging container used in the packaging industry. They generally refer to containers with a narrower mouth than belly and a longer neck. The capacity of packaging bottles typically ranges from 100 milliliters to several liters. Most packaging bottles are made of materials that are not easily leaked, such as ceramic, glass, plastic, or metal.
[0003] During the filling line process, the filling environment is relatively dry and the packaging bottles are made of plastic, which easily leads to static electricity on the surface of the packaging bottles, making it easy for dust to be attracted to the surface of the packaging bottles. To address this, we propose a static electricity removal device for the surface of packaging bottles used in filling lines. Utility Model Content
[0004] The purpose of this invention is to provide an antistatic device for the surface of packaging bottles used in filling lines, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: An antistatic device for the surface of a packaging bottle used in a filling line includes a support platform, side plates, and a support plate. Side plates are fixedly installed on both sides of the top of the support platform, and a support plate is fixedly installed on the top of the side plates. A horizontal plate is fixedly installed on the top of the support plate. A strip-shaped hole is opened on the top of the strip-shaped hole, and a bidirectional lead screw is rotatably connected inside the strip-shaped hole. Slider blocks are threaded to the outer surfaces of both ends of the bidirectional lead screw. A clamping plate is fixedly installed at the bottom of the slider, and a split-type ion air bar is fixedly installed between the opposite sides of the clamping plate.
[0006] The split-type ion bar has several discharge negative electrodes fixedly arranged on one side, and these discharge negative electrodes are evenly and vertically arranged on one side of the split-type ion bar.
[0007] A nozzle is fixedly disposed on one side of the discharge negative electrode, and a discharge needle is fixedly disposed inside the nozzle.
[0008] The support plate has a first fixing plate fixedly installed on one side, and a servo motor fixedly installed on the top of the first fixing plate.
[0009] The output end of the servo motor is fixedly connected to the bidirectional lead screw, and support legs are fixedly installed at both ends of the bottom of the support platform.
[0010] A second fixing plate is fixedly installed on one side of the support leg, and a controller is fixedly installed on the top of the second fixing plate.
[0011] The controller is electrically connected to the split-type ion fan bar and servo motor. The bottom of the support leg is fixedly equipped with an anti-slip pad, and a transmission device is provided between the opposite sides of the side plates.
[0012] Compared with the prior art, the beneficial effects of this utility model are: This is a static eliminator for the surface of packaging bottles used in a filling line. Before the bottles enter the static eliminator area, the device undergoes an adaptive adjustment. Upon receiving a signal from the filling line, the controller activates a servo motor, which drives a bidirectional lead screw to rotate within a slotted hole in a horizontal plate. Because the threads at both ends of the bidirectional lead screw are opposite, a slider connected to the lead screw causes the clamping plates to move relative to or towards each other, thereby adjusting the spacing of the split-type ion bars. This process allows for precise adaptation according to the diameter of the packaging bottles, ensuring that the ion bars can adhere to the bottle surface from both sides, providing the optimal distance for subsequent static eliminator operations. Simultaneously, the transmission device stably transports the bottles to be processed to the working area between the ion bars, and anti-slip pads enhance the stability of the support legs, preventing displacement of the device during operation.
[0013] This is a static eliminator for the surface of packaging bottles used in filling lines. When the bottle reaches the designated position, the core static eliminator component begins operation. The controller triggers the operation of a split-type ion bar, whose negative discharge electrode on one side works in conjunction with the nozzle to form an ion release system. The discharge needle releases high-voltage charges inside the nozzle, generating a large number of positive and negative ions through the negative discharge electrode. These ions are then directionally sprayed onto the surface of the packaging bottle through the nozzle. The evenly arranged negative discharge electrodes and the vertically positioned nozzle ensure comprehensive ion coverage, quickly neutralizing the static charge on the bottle surface. Throughout the process, the controller coordinates the operation of the servo motor and the ion bar in real time, achieving automated and high-precision static elimination to meet the continuous production needs of the filling line. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the bottom structure of the support platform of this utility model; Figure 3 This is a schematic diagram of the support plate and the cross plate of this utility model; Figure 4 This utility model Figure 3 Enlarged diagram of point A in the middle.
[0015] In the diagram: 1. Support platform; 2. Side plate; 3. Support plate; 4. Horizontal plate; 5. Strip hole; 6. Two-way lead screw; 7. Slider; 8. Clamping plate; 9. Split-type ion air bar; 10. Discharge negative electrode; 11. Nozzle; 12. Discharge needle; 13. First fixing plate; 14. Servo motor; 15. Second fixing plate; 16. Controller; 17. Support leg; 18. Anti-slip pad; 19. Transmission device. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1 - Figure 4 As shown, this utility model provides a technical solution: An antistatic device for the surface of a packaging bottle used in a filling line includes a support platform 1, side plates 2 and a support plate 3. Side plates 2 are fixedly installed on both sides of the top of the support platform 1, and the support plate 3 is fixedly installed on the top of the side plates 2. A horizontal plate 4 is fixedly installed on the top of the support plate 3. A strip hole 5 is opened on the top of the horizontal plate 4. A bidirectional lead screw 6 is rotatably connected inside the strip hole 5. A slider 7 is threadedly connected to the outer surface of both ends of the bidirectional lead screw 6. A clamping plate 8 is fixedly installed at the bottom of the slider 7. A split-type ion air bar 9 is fixedly installed between the opposite sides of the clamping plate 8.
[0018] Among them, a number of discharge negative electrodes 10 are fixedly arranged on one side of the split-type ion wind bar 9. The number of discharge negative electrodes 10 are evenly and vertically arranged on one side of the split-type ion wind bar 9.
[0019] Through the above solution, the split-type ion bar 9 is an existing mature technology. The specific model is ST-DC-506A air source DC ion bar, which adopts HDC-AC technology to achieve long-term stability of static electricity removal performance. The static electricity removal time and size are 30% higher than traditional products.
[0020] A nozzle 11 is fixedly installed on one side of the discharge negative electrode 10, and a discharge needle 12 is fixedly installed inside the nozzle 11.
[0021] Among them, a first fixing plate 13 is fixedly installed on one side of the support plate 3, and a servo motor 14 is fixedly installed on the top of the first fixing plate 13.
[0022] The above scheme uses a servo motor 14 to drive the bidirectional lead screw 6 to rotate.
[0023] The output end of the servo motor 14 is fixedly connected to the bidirectional lead screw 6, and the bottom ends of the support platform 1 are fixedly provided with support legs 17.
[0024] The above solution, by setting support legs 17, enables the device to be supported.
[0025] A second fixing plate 15 is fixedly installed on one side of the support leg 17, and a controller 16 is fixedly installed on the top of the second fixing plate 15.
[0026] The above scheme uses a controller 16 to control the operation of the split-type ion fan bar 9 and the servo motor 14.
[0027] The controller 16 is electrically connected to the split-type ion fan bar 9 and the servo motor 14. The bottom of the support leg 17 is fixedly provided with an anti-slip pad 18, and a transmission device 19 is provided between the opposite sides of the side plate 2.
[0028] The above solution improves the anti-slip capability of the device by setting the anti-slip pad 18.
[0029] In this embodiment, a static eliminator for a filling line bottle surface undergoes an adaptive adjustment process before the bottle enters the static eliminator area. Upon receiving a signal from the filling line, the controller 16 activates the servo motor 14, which drives the bidirectional lead screw 6 to rotate within the slot 5 of the horizontal plate 4. Because the threads at both ends of the bidirectional lead screw 6 are opposite, the slider 7 connected to the lead screw causes the clamping plates 8 to move relative to or towards each other, thereby adjusting the spacing of the split-type ion air bars 9. This process allows for precise adaptation according to the bottle's diameter, ensuring the ion air bars can adhere to the bottle surface from both sides, providing the optimal distance for subsequent static eliminator operations. Simultaneously, the transmission device 19 stably transports the bottle to be processed to the working area between the ion air bars, and the anti-slip pad 18 enhances the stability of the support legs 17, preventing displacement of the device during operation. Then, once the bottle reaches the designated position, the core static eliminator components begin operation. The controller 16 triggers the split-type ion air bars 9 to operate, with the discharge negative electrode 10 on one side cooperating with the nozzle 11 to form an ion release system. The discharge needle 12 releases high-voltage charges inside the nozzle 11, generating a large number of positive and negative ions through the discharge negative electrode 10. These ions are then directionally sprayed onto the surface of the packaging bottle through the nozzle 11. The uniformly arranged discharge negative electrodes 10 and the vertically positioned nozzle 11 ensure comprehensive ion coverage, quickly neutralizing the static charge on the surface of the packaging bottle. Throughout the process, the controller 16 coordinates the operation of the servo motor 14 and the ion air bar in real time, achieving automated and high-precision static elimination treatment to meet the continuous production needs of the filling line.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A static eliminator for the surface of a packaging bottle used in a filling line, comprising a support platform (1), a side plate (2), and a support plate (3), characterized in that: Side plates (2) are fixedly installed on both sides of the top of the support platform (1). A support plate (3) is fixedly installed on the top of the side plate (2). A horizontal plate (4) is fixedly installed on the top of the support plate (3). A strip hole (5) is opened on the top of the horizontal plate (4). A two-way screw (6) is rotatably connected inside the strip hole (5). A slider (7) is threaded on the outer surface of both ends of the two-way screw (6). A clamping plate (8) is fixedly installed at the bottom of the slider (7). A split-type ion wind bar (9) is fixedly installed between the opposite sides of the clamping plate (8).
2. The antistatic device for the surface of a packaging bottle used in a filling line according to claim 1, characterized in that: A plurality of discharge negative electrodes (10) are fixedly provided on one side of the split-type ion wind bar (9), and the plurality of discharge negative electrodes (10) are evenly and vertically arranged on one side of the split-type ion wind bar (9).
3. The antistatic device for the surface of a packaging bottle used in a filling line according to claim 2, characterized in that: A nozzle (11) is fixedly provided on one side of the discharge negative electrode (10), and a discharge needle (12) is fixedly provided inside the nozzle (11).
4. The antistatic device for the surface of a packaging bottle used in a filling line according to claim 3, characterized in that: A first fixing plate (13) is fixedly installed on one side of the support plate (3), and a servo motor (14) is fixedly installed on the top of the first fixing plate (13).
5. The antistatic device for the surface of a packaging bottle used in a filling line according to claim 4, characterized in that: The output end of the servo motor (14) is fixedly connected to the bidirectional lead screw (6), and the bottom ends of the support platform (1) are fixedly provided with support legs (17).
6. The antistatic device for the surface of a packaging bottle used in a filling line according to claim 5, characterized in that: A second fixing plate (15) is fixedly installed on one side of the support leg (17), and a controller (16) is fixedly installed on the top of the second fixing plate (15).
7. The antistatic device for the surface of a packaging bottle used in a filling line according to claim 6, characterized in that: The controller (16) is electrically connected to the split ion fan bar (9) and the servo motor (14). The bottom of the support leg (17) is fixedly provided with an anti-slip pad (18). A transmission device (19) is provided between the opposite sides of the side plate (2).