Vacuum concentration tank for coenzyme enzyme organic nutrient liquid production
By introducing a filter cartridge and intermittently rotating stirring blades into the vacuum concentration tank, the problems of dead zones and impurities in the stirring are solved, achieving uniform heating and efficient concentration of raw materials, and improving the quality of the finished product.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINJIANG LONGCHEN BIOTECHNOLOGY CO LTD
- Filing Date
- 2025-08-21
- Publication Date
- 2026-07-28
AI Technical Summary
Existing vacuum concentration tanks are prone to creating dead zones during the stirring process, resulting in uneven raw material distribution and difficulty in removing impurities from the raw materials, which affects the quality of the finished product.
A vacuum concentration tank comprising a filter cartridge, stirring blades, and a drive assembly was designed. The filter cartridge intercepts impurities, while an electric heating wire heats and creates a vacuum environment. Combined with the intermittently rotating stirring blades, the raw materials are stirred to ensure uniform heating and concentration.
It effectively avoids dead zones in stirring, ensures uniform heating and concentration of raw materials, improves the quality of finished products, removes impurities, and enhances concentration efficiency.
Smart Images
Figure CN224558075U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of vacuum concentration tank technology, and in particular relates to a vacuum concentration tank for the production of coenzyme organic nutrient solution. Background Technology
[0002] Coenzyme organic nutrient solution is a type of liquid nutrient preparation made with coenzymes and enzymes as the core active ingredients, combined with organic nutrients. Its core feature is that it takes into account both biological activity and natural organic properties, and it is widely used in health care, plant maintenance and other fields.
[0003] Existing vacuum concentrators have several drawbacks in use. For example, during concentration, the stirring shaft moves steadily in the same direction. The flow field in single-shaft agitation is limited by the fixed position of the shaft and the single trajectory of the impeller. Dead zones easily form in areas such as the inner wall of the container, bottom corners, and the gap between the shaft and the container wall. Raw materials in these areas are difficult to be drawn into the main stirring flow field, resulting in insufficient mixing in certain areas. Furthermore, if the raw materials are not filtered before concentration, impurities will enter the concentration stage with the material and ultimately remain in the finished product, affecting its quality. Therefore, we propose a vacuum concentrator for the production of coenzyme-based organic nutrient solutions. Utility Model Content
[0004] The purpose of this invention is to provide a vacuum concentration tank for the production of coenzyme organic nutrient solution, so as to solve the problems mentioned in the background art.
[0005] In view of this, the present invention provides a vacuum concentration tank for the production of coenzyme organic nutrient solution, including a storage tank, and further comprising: A fixing plate is inserted and installed on the top of the storage tank. A fixing ring is fixedly installed on the fixing plate. A filter cylinder is fixedly installed at the bottom of the fixing ring. The lower end of the filter cylinder extends into the inner cavity of the storage tank. An electric heating wire is fixedly installed on the inner wall of the storage tank. A fixing component, located within a fixing plate, is used to fix the position of the fixing plate; A power chamber is located inside a storage tank. Several rotating columns are rotatably installed inside the power chamber. The lower ends of the rotating columns all penetrate the power chamber and extend into the inner cavity of the storage tank. Several stirring blades are fixedly installed on the rotating columns. The rotating columns are rotatably connected to the power chamber and the storage tank. A drive assembly located inside the storage tank and used to drive a plurality of rotating columns to rotate.
[0006] In this technical solution, when the whole device is in use, the raw material is first poured into the fixing ring, then the raw material enters the filter cylinder, the filter cylinder can intercept the impurities in the raw material, and finally all the raw material enters the storage tank. Through the fixed components, the fixing plate can be removed from the storage tank, and then the impurities in the filter cylinder can be cleaned. Then the user can insert the rubber plug into the storage tank to seal the storage tank. Then, the air inside the storage tank is evacuated to create a vacuum environment. The electric heating wire is then activated to heat the raw materials inside the storage tank, causing them to evaporate. The steam generated by evaporation can be discharged through the exhaust pipe. Through the set drive component, several rotating columns can be driven to rotate intermittently. The rotating columns drive several stirring blades to rotate intermittently. The stirring blades can mix and stir the raw materials in the storage tank, which can more effectively break up material stratification or agglomeration, ensure uniform heating of the raw materials, and concentrate the raw materials. After concentration, the valve is opened, and the concentrated raw materials are discharged from the storage tank.
[0007] In the above technical solution, the fixing component further includes: A sliding groove is formed within a fixed plate. Several fixed posts are fixedly installed within the sliding groove. A sliding strip is slidably installed on each of the fixed posts, and a spring is fitted on each of the fixed posts. Connecting rods are rotatably installed on both sides of the sliding strip. Limiting blocks are rotatably installed at one end of each of the two connecting rods. The sides of the two limiting blocks that are far apart from each other both penetrate the sliding groove and extend into the storage tank. Both limiting blocks are inserted into the storage tank. The sliding strip and the two limiting blocks are slidably connected to the sliding groove.
[0008] In this technical solution, when using the entire device, the raw material is first poured into the fixing ring, then the raw material enters the filter cylinder, which can intercept impurities in the raw material. Finally, all the raw material enters the storage tank. Then, the sliding bar is pulled to slide, and the sliding bar compresses several springs to contract. At the same time, the sliding bar pulls two connecting rods to rotate, and the two connecting rods pull two limiting blocks to slide and move closer to each other. When both limiting blocks are disengaged from the storage tank, the fixing plate can be removed from the storage tank. Then, the impurities in the filter cylinder can be cleaned. Finally, the user can insert a rubber stopper into the storage tank to seal the storage tank.
[0009] In the above technical solution, the driving component further includes: The motor is fixedly installed on the top of the storage tank. The output shaft of the motor passes through the storage tank and extends into the power chamber. The output shaft of the motor is rotatably connected to the storage tank and the power chamber. A limit plate is fixedly installed on the output shaft of the motor. A disc is fixedly installed at the bottom of the limit plate. A guide post is fixedly installed on the disc. A plurality of rotating plates are fixedly installed on the top of a plurality of rotating columns. A plurality of guide grooves are provided in each of the rotating plates. The guide columns are inserted into the corresponding guide grooves. The limiting plate, the disc, and the plurality of rotating plates are all rotatably connected to the power cavity.
[0010] In this technical solution, the motor is started, and the motor is powered on and drives the limiting plate and the disc to rotate. The disc drives the guide column to rotate. The guide column is inserted into one of the guide slots and drives the corresponding rotating plate to rotate intermittently. Then the rotating plate contacts the limiting plate and stops rotating. The rotating plate drives the rotating column to rotate intermittently. The rotating column drives several stirring blades to rotate intermittently. The several stirring blades can mix and stir the raw materials in the storage tank, which can more effectively break up the material stratification or agglomeration, ensure uniform heating of the raw materials, and concentrate the raw materials. After concentration, the valve is opened, and the concentrated raw materials are discharged from the storage tank through the discharge pipe.
[0011] In the above technical solution, further, an exhaust pipe and a vacuum pipe are fixedly installed on the top of the storage tank, a discharge pipe is fixedly installed on the bottom of the storage tank, and a valve is fixedly installed on the discharge pipe.
[0012] In this technical solution, a vacuum pump is connected to a vacuum tube, which can remove the air from the storage tank to create a vacuum environment. Once concentration is complete, the valve is opened, and the concentrated raw material is discharged from the storage tank through the discharge pipe.
[0013] In the above technical solution, further, the plurality of rotating plates are distributed in a ring at equal intervals inside the storage tank, and the plurality of stirring blades are distributed at equal intervals on the rotating column.
[0014] In this technical solution, several rotating plates can drive several rotating columns to rotate intermittently, the rotating columns drive several stirring blades to rotate intermittently, and the stirring blades can mix and stir the raw materials in the storage tank, which can more effectively break up material stratification or agglomeration and ensure uniform heating of the raw materials.
[0015] In the above technical solution, furthermore, the two ends of several springs are welded to the inner wall of the sliding groove and the sliding strip, respectively.
[0016] In this technical solution, it is ensured that all the springs can be used stably.
[0017] In the above technical solution, the limiting disk further contacts the rotating plate.
[0018] In this technical solution, the guide post is inserted into one of the guide slots and drives the corresponding rotating plate to rotate intermittently. Then the rotating plate contacts the limiting plate and stops rotating. The rotating plate drives the rotating post to rotate intermittently.
[0019] The beneficial effects of this utility model are: 1. The vacuum concentration tank for producing coenzyme organic nutrient solution first pours the raw material into the fixing ring, then the raw material enters the filter cartridge, which can intercept impurities in the raw material. Finally, all the raw material enters the storage tank. Through the set fixing components, the fixing plate can be removed from the storage tank. Then the impurities in the filter cartridge can be cleaned to ensure that the quality of the finished product is not reduced.
[0020] 2. This vacuum concentration tank for producing coenzyme organic nutrient solution removes air from the storage tank, creating a vacuum environment. Then, an electric heating wire is activated to heat the raw materials inside the tank, causing them to evaporate. The resulting steam is discharged through an exhaust pipe. A drive assembly intermittently rotates several rotating columns, which in turn drive several stirring blades to mix and agitate the raw materials. This effectively breaks up material stratification or agglomeration, ensuring uniform heating and concentration of the raw materials. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the partial explosion structure of this utility model; Figure 3 This is a schematic diagram of the cross-sectional structure of the fixing plate of this utility model; Figure 4 This is a schematic diagram of the fixed ring area structure of this utility model; Figure 5 This is one of the schematic diagrams of the cross-sectional structure of the storage tank of this utility model; Figure 6 This is the utility model Figure 5 Enlarged structural diagram at point A; Figure 7 This is a schematic diagram of the limiting disk area structure of this utility model; Figure 8 This is the second schematic diagram of the cross-sectional structure of the storage tank of this utility model; Figure 9 This is the third schematic diagram of the cross-sectional structure of the storage tank of this utility model.
[0022] The markings in the diagram are as follows: 1. Storage tank; 2. Fixing plate; 3. Fixing ring; 4. Filter cylinder; 5. Power chamber; 6. Rotating column; 7. Stirring blade; 8. Sliding groove; 9. Fixing column; 10. Sliding bar; 11. Spring; 12. Connecting rod; 13. Limiting block; 14. Motor; 15. Limiting disc; 16. Disc; 17. Guide column; 18. Rotating plate; 19. Guide groove; 20. Exhaust pipe; 21. Vacuum pipe; 22. Discharge pipe; 23. Electric heating wire. Detailed Implementation
[0023] The following is in conjunction with the appendix Figures 1-9 This application will be described in further detail.
[0024] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0025] Example 1: This example provides a vacuum concentration tank for producing coenzyme organic nutrient solution, including a storage tank 1, and further comprising: A fixing plate 2 is inserted and installed on the top of the storage tank 1. A fixing ring 3 is fixedly installed on the fixing plate 2. A filter cylinder 4 is fixedly installed at the bottom of the fixing ring 3. The lower end of the filter cylinder 4 extends into the inner cavity of the storage tank 1. An electric heating wire 23 is fixedly installed on the inner wall of the storage tank 1. A fixing component is located inside the fixing plate 2 and is used to fix the position of the fixing plate 2. The power chamber 5 is located inside the storage tank 1. Several rotating columns 6 are rotatably installed inside the power chamber 5. The lower ends of the rotating columns 6 all penetrate the power chamber 5 and extend into the inner cavity of the storage tank 1. Several stirring blades 7 are fixedly installed on the rotating columns 6. The rotating columns 6 are rotatably connected to the power chamber 5 and the storage tank 1. A drive assembly is located inside the storage tank 1 and is used to drive several rotating columns 6 to rotate.
[0026] When the whole device is in use, the raw material is first poured into the fixing ring 3, then the raw material enters the filter cylinder 4, the filter cylinder 4 can intercept the impurities in the raw material, and finally all the raw material enters the storage tank 1. The fixing plate 2 can be removed from the storage tank 1 by the fixing components. Then the impurities in the filter cylinder 4 can be cleaned. Then the user can insert the rubber plug into the storage tank 1 to seal the storage tank 1. Then, the air inside storage tank 1 is evacuated to create a vacuum environment. Then, the electric heating wire 23 is activated to heat the raw materials inside storage tank 1, allowing them to evaporate. The steam generated by evaporation can be discharged through the exhaust pipe 20. Through the set drive component, several rotating columns 6 can be driven to rotate intermittently. The rotating columns 6 drive several stirring blades 7 to rotate intermittently. The stirring blades 7 can mix and stir the raw materials inside storage tank 1, which can more effectively break up material stratification or agglomeration, ensure uniform heating of the raw materials, and concentrate the raw materials. After concentration, the valve is opened, and the concentrated raw materials are discharged from storage tank 1.
[0027] In this embodiment, the fixing component includes: A sliding groove 8 is formed inside a fixed plate 2. Several fixed posts 9 are fixedly installed inside the sliding groove 8. The same sliding strip 10 is slidably installed on the several fixed posts 9, and a spring 11 is sleeved on each of the several fixed posts 9. Connecting rods 12 are rotatably installed on both sides of the sliding strip 10. Limiting blocks 13 are rotatably installed at one end of each of the two connecting rods 12. The sides of the two limiting blocks 13 that are far apart from each other pass through the sliding groove 8. The two limiting blocks 13 extend into the storage tank 1 and are inserted into the storage tank 1. The sliding strip 10 and the two limiting blocks 13 are slidably connected to the sliding groove 8. When using the entire device, the raw material is first poured into the fixing ring 3, then the raw material enters the filter cylinder 4, which can intercept impurities in the raw material. Finally, all the raw material enters the storage tank 1. Then, the sliding bar 10 is pulled to slide, and the sliding bar 10 compresses several springs 11 to contract. At the same time, the sliding bar 10 pulls two connecting rods 12 to rotate. The two connecting rods 12 pull two limiting blocks 13 to slide and move closer to each other. When both limiting blocks 13 are disengaged from the storage tank 1, the fixing plate 2 can be removed from the storage tank 1. Then, the impurities in the filter cylinder 4 can be cleaned. Then, the user can insert a rubber stopper into the storage tank 1 to seal the storage tank 1.
[0028] In this embodiment, the driving component includes: Motor 14 is fixedly installed on the top of storage tank 1. The output shaft of motor 14 passes through storage tank 1 and extends into power chamber 5. The output shaft of motor 14 is rotatably connected to storage tank 1 and power chamber 5. Limiting plate 15 is fixedly installed on the output shaft of motor 14. A disc 16 is fixedly installed on the bottom of limiting plate 15. Guide post 17 is fixedly installed on disc 16. A plurality of rotating plates 18 are fixedly installed on the top of a plurality of rotating columns 6. A plurality of guide grooves 19 are provided in each of the rotating plates 18. The guide columns 17 are inserted into the corresponding guide grooves 19. The limiting plate 15, the disc 16 and the plurality of rotating plates 18 are all rotatably connected to the power chamber 5. The motor 14 is started and powered on, driving the limiting plate 15 and the disc 16 to rotate. The disc 16 drives the guide column 17 to rotate. The guide column 17 is inserted into one of the guide grooves 19 and drives the corresponding rotating plate 18 to rotate intermittently. Then the rotating plate 18 contacts the limiting plate 15 and stops rotating. The rotating plate 18 drives the rotating column 6 to rotate intermittently. The rotating column 6 drives several stirring blades 7 to rotate intermittently. The stirring blades 7 can mix and stir the raw materials in the storage tank 1, which can more effectively break up the material stratification or agglomeration, ensure uniform heating of the raw materials, and concentrate the raw materials. After concentration, the valve is opened, and the concentrated raw materials are discharged from the storage tank 1 through the discharge pipe 22.
[0029] Example 2: This embodiment provides a vacuum concentration tank for producing coenzyme organic nutrient solution, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0030] In this embodiment, an exhaust pipe 20 and a vacuum pipe 21 are fixedly installed on the top of the storage tank 1, and a discharge pipe 22 is fixedly installed on the bottom of the storage tank 1. A valve is fixedly installed on the discharge pipe 22.
[0031] The vacuum pump is connected to the vacuum pipe 21, which can remove the air from the storage tank 1 to create a vacuum environment. After concentration is complete, the valve is opened and the concentrated raw material is discharged from the storage tank 1 through the discharge pipe 22.
[0032] Example 3: This embodiment provides a vacuum concentration tank for producing coenzyme organic nutrient solution, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0033] In this embodiment, a plurality of rotating plates 18 are arranged in a ring at equal intervals inside the storage tank 1, and a plurality of stirring blades 7 are arranged at equal intervals on the rotating column 6.
[0034] In this system, several rotating plates 18 can drive several rotating columns 6 to rotate intermittently, and the rotating columns 6 drive several stirring blades 7 to rotate intermittently. The stirring blades 7 can mix and stir the raw materials in the storage tank 1, which can more effectively break up material stratification or agglomeration and ensure uniform heating of the raw materials.
[0035] Example 4: This embodiment provides a vacuum concentration tank for producing coenzyme organic nutrient solution, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0036] In this embodiment, the two ends of several springs 11 are respectively welded to the inner wall of the sliding groove 8 and the sliding strip 10.
[0037] This ensures that all springs 11 can be used stably.
[0038] Example 5: This embodiment provides a vacuum concentration tank for producing coenzyme organic nutrient solution, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0039] In this embodiment, the limiting disk 15 is in contact with the rotating plate 18.
[0040] The guide post 17 is inserted into one of the guide grooves 19 and drives the corresponding rotating plate 18 to rotate intermittently. Then the rotating plate 18 contacts the limiting plate 15 and stops rotating. The rotating plate 18 drives the rotating post 6 to rotate intermittently.
[0041] It is worth noting that the electric heating wire 23 involved in this utility model is a heating wire produced by Jiangsu Kangtai High Heat Products Co., Ltd. The electric heating wire 23 involved in this utility model is existing technology, which can be fully implemented by those skilled in the art, and there is no need to elaborate. The content protected by this utility model does not involve any improvement on the structure and working principle of the electric heating wire 23. The heating temperature of the electric heating wire 23 is 40°C-60°C.
[0042] Working principle: When using the whole device, first pour the raw material into the fixing ring 3, then the raw material enters the filter cylinder 4, which can intercept impurities in the raw material. Finally, all the raw material enters the storage tank 1. Then, pull the sliding bar 10 to slide. The sliding bar 10 compresses several springs 11 to contract. At the same time, the sliding bar 10 pulls the two connecting rods 12 to rotate. The two connecting rods 12 pull the two limiting blocks 13 to slide and move closer to each other. When the two limiting blocks 13 are both disengaged from the storage tank 1, the fixing plate 2 can be removed from the storage tank 1. Then, the impurities in the filter cylinder 4 can be cleaned. Then, the user can insert the rubber plug into the storage tank 1 to seal the storage tank 1. Then, the vacuum pump is connected to the vacuum tube 21, which can remove the air from the storage tank 1 to create a vacuum environment. Then, the electric heating wire 23 is activated to heat the raw materials in the storage tank 1, allowing them to evaporate. The steam generated by evaporation can be discharged through the exhaust pipe 20. At the same time, the motor 14 is activated and drives the limiting plate 15 and the disc 16 to rotate. The disc 16 drives the guide column 17 to rotate. The guide column 17 is inserted into one of the guide slots 19 and drives the corresponding rotating plate 18 to rotate intermittently. Then, the rotating plate 18 contacts the limiting plate 15 and stops rotating. The rotating plate 18 drives the rotating column 6 to rotate intermittently. The rotating column 6 drives several stirring blades 7 to rotate intermittently. The stirring blades 7 can mix and stir the raw materials in the storage tank 1, which can more effectively break up the material stratification or agglomeration, ensure uniform heating of the raw materials, and concentrate the raw materials. After concentration, the valve is opened, and the concentrated raw materials are discharged from the storage tank 1 through the discharge pipe 22.
[0043] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. A vacuum concentration tank for producing coenzyme organic nutrient solution, comprising a storage tank (1), characterized in that, Also includes: A fixing plate (2) is inserted and installed on the top of the storage tank (1). A fixing ring (3) is fixedly installed on the fixing plate (2). A filter cylinder (4) is fixedly installed at the bottom of the fixing ring (3). The lower end of the filter cylinder (4) extends to the inner cavity of the storage tank (1). An electric heating wire (23) is fixedly installed on the inner wall of the storage tank (1). A fixing component is located inside the fixing plate (2) and is used to fix the position of the fixing plate (2); A power chamber (5) is located inside a storage tank (1). Several rotating columns (6) are rotatably installed inside the power chamber (5). The lower ends of the rotating columns (6) all penetrate the power chamber (5) and extend into the inner cavity of the storage tank (1). Several stirring blades (7) are fixedly installed on the rotating columns (6). The rotating columns (6) are rotatably connected to the power chamber (5) and the storage tank (1). A drive assembly located inside the storage tank (1) and used to drive a plurality of rotating columns (6) to rotate.
2. The vacuum concentration tank for producing coenzyme organic nutrient solution according to claim 1, characterized in that, The fixing component includes: A sliding groove (8) is formed in a fixed plate (2). Several fixed posts (9) are fixedly installed in the sliding groove (8). The same sliding strip (10) is slidably installed on the several fixed posts (9). Springs (11) are sleeved on the several fixed posts (9). Connecting rods (12) are rotatably installed on both sides of the sliding strip (10). Limiting blocks (13) are rotatably installed at one end of the two connecting rods (12). The two limiting blocks (13) are both connected through the sliding groove (8) on the side that is far away from each other. The two limiting blocks (13) extend into the storage tank (1) and are inserted into the storage tank (1). The sliding strip (10) and the two limiting blocks (13) are slidably connected to the sliding groove (8).
3. The vacuum concentration tank for producing coenzyme organic nutrient solution according to claim 2, characterized in that, The driving component includes: The motor (14) is fixedly installed on the top of the storage tank (1). The output shaft of the motor (14) passes through the storage tank (1) and extends into the power chamber (5). The output shaft of the motor (14) is rotatably connected to the storage tank (1) and the power chamber (5). The output shaft of the motor (14) is fixedly installed with a limiting plate (15). A disc (16) is fixedly installed at the bottom of the limiting plate (15). A guide post (17) is fixedly installed on the disc (16). A plurality of rotating plates (18) are fixedly installed on the top of a plurality of rotating columns (6). A plurality of guide grooves (19) are provided in each of the plurality of rotating plates (18). The guide columns (17) are inserted into the corresponding guide grooves (19). The limiting plate (15), the disc (16) and the plurality of rotating plates (18) are all rotatably connected to the power cavity (5).
4. The vacuum concentration tank for producing coenzyme organic nutrient solution according to claim 1, characterized in that, The storage tank (1) is fixedly equipped with an exhaust pipe (20) and a vacuum pipe (21) at the top, and a discharge pipe (22) is fixedly installed at the bottom of the storage tank (1). A valve is fixedly installed on the discharge pipe (22).
5. A vacuum concentration tank for producing coenzyme organic nutrient solution according to claim 3, characterized in that, Several rotating plates (18) are arranged in a ring at equal intervals inside the storage tank (1), and several stirring blades (7) are arranged at equal intervals on the rotating column (6).
6. The vacuum concentration tank for producing coenzyme organic nutrient solution according to claim 2, characterized in that, The two ends of several springs (11) are respectively welded to the inner wall of the sliding groove (8) and the sliding bar (10).
7. A vacuum concentration tank for producing coenzyme organic nutrient solution according to claim 3, characterized in that, The limiting plate (15) is in contact with the rotating plate (18).