Nonwoven ultrasonic seaming apparatus

Abstract

The utility model relates to non - woven fabric processing technical field, the utility model discloses a kind of non - woven fabric ultrasonic stitching equipment, comprising: mounting on the unwinding roller of rack, tension roller, located the output end of unwinding roller, ultrasonic stitching device and second ultrasonic stitching ware, the output end of the tension roller is located in ultrasonic stitching device, and the ultrasonic stitching device includes rotating rod, first ultrasonic stitching ware and limit roller are installed on the rotating rod, first cutting roller and second cutting roller, winding device, two conveying rollers are installed in the side of winding device, cross cutting device, including cutting knife, cutting plate is installed below the cutting knife.The utility model has the advantages that after twice ultrasonic stitching, the non - woven fabric in the application forms a non - woven fabric packaging bag with only one opening, the non - woven fabric packaging bag is directly stitched into shape by cross cutting device, pulling device and second ultrasonic stitching ware in the application, without manual operation throughout, time-saving and labor-saving, and stitching is accurate.

Description

Technical Field

[0001] This utility model relates to the field of nonwoven fabric processing technology, and in particular to an ultrasonic sewing device for nonwoven fabrics. Background Technology

[0002] Chinese patent application number 202420978657.4 discloses an ultrasonic heat sealing device for non-woven fabric. The device involves rotating a disc, which drives a ball screw to rotate. The nut on the ball screw moves linearly. The position of the limiting plate is precisely adjusted according to the values ​​on the scale. Once the desired position is reached, the limiting plate is rotated towards the work platform. When the limiting plate reaches the top of the work platform, one side of the non-woven fabric is placed against the outer wall of the limiting plate. The sealing edge of the non-woven fabric is positioned on one side of the pattern wheel. The non-woven fabric is pressed down with the palm and pushed along the limiting plate, conveying it to the top of the high-frequency oscillating welding head. The foot pedal on the machine body is pressed down, causing the ultrasonic vibrator to vibrate and transmit the vibration to the high-frequency oscillating welding head. The high-frequency oscillating welding head transmits ultrasonic waves to the non-woven fabric, causing it to heat-melt. After the pattern wheel rotates, the heat-melted area is pressed together, achieving edge sealing of the non-woven fabric.

[0003] The comparative document requires adjusting the dimensions according to a ruler to define the position of the non-woven fabric, then pressing and pushing the fabric forward by hand, and activating the ultrasonic vibrator by stepping on the platform. This sewing equipment, which requires full manual operation, is inefficient, and prolonged work can lead to inaccurate fabric movement, resulting in incorrect sewing dimensions and affecting product quality.

[0004] Therefore, how to improve the effective load capacity of a nonwoven ultrasonic sewing device is a technical problem that urgently needs to be solved by those skilled in the art. Summary of the Invention

[0005] In view of this, the purpose of this application is to overcome the shortcomings of the prior art and provide a nonwoven ultrasonic sewing device to improve the sewing efficiency of such a nonwoven ultrasonic sewing device.

[0006] To achieve the above objectives, this utility model provides a nonwoven fabric ultrasonic sewing device, comprising:

[0007] Unwinding rollers mounted on the frame;

[0008] The tension roller is located at the output end of the unwinding roller;

[0009] An ultrasonic suturing device and a second ultrasonic suturing device are provided. The ultrasonic suturing device is located at the output end of the tensioning roller. The ultrasonic suturing device includes a rotating rod on which a first ultrasonic suturing device and a limiting roller are mounted.

[0010] First cutting roller and second cutting roller;

[0011] A winding device, wherein two conveyor rollers are mounted on one side of the winding device;

[0012] A cross-cutting device includes a cutting blade, and a cutting plate is installed below the cutting blade. The cutting plate has a cutting groove corresponding to the cutting blade.

[0013] A pulling device includes a base plate, on the top of which a movable cover is mounted. A cylinder gripper is mounted on one end of the movable cover near the transverse cutting device. The cylinder gripper is opened and closed by a torque spring, and the movable cover is pushed by a cylinder.

[0014] A valve plate is installed inside the base plate. The valve plate is fixedly connected to the movable cover by a connecting rod. Several air holes are opened on the top of the base plate.

[0015] A conveyor belt is installed at one end of the cutting plate, a protrusion is installed on the cutting blade, the cutting blade is connected to a pressure plate through the protrusion, a slide is installed on the pressure plate, a spring block is installed inside the slide, and an mounting plate is installed on the other side of the conveyor belt, with a through groove between the mounting plate and the base plate.

[0016] The bottom of the trough has a channel, and a collection box is installed at the bottom of the channel.

[0017] The winding device includes a frame mounted on a support frame, a winding roller and a screw mounted on the frame, and auxiliary components mounted on the screw.

[0018] The first cutting roller is located above the second cutting roller. A cutting ring is installed on the first cutting roller, and an annular groove is formed on the second cutting roller.

[0019] Both the first ultrasonic stitcher and the limiting roller are equipped with support bases.

[0020] The first cutting roller and the second cutting roller rotate via two gears, and the first cutting roller rotates via a motor.

[0021] The second ultrasonic suture device is mounted on top of the base plate and is driven by a motor.

[0022] The frame is equipped with a first roller, a second roller, and a third roller in sequence.

[0023] This invention discloses an ultrasonic sewing device for non-woven fabrics. In this application, an ultrasonic sewing device sews folded non-woven fabric together. The sewn non-woven fabric is then edge-trimmed by a first and second cutting roller. The cut non-woven fabric is then wound up by a winding device. The sewn non-woven fabric is conveyed to a cross-cutting device by a conveying roller. The cutting blade of the cross-cutting device cuts the non-woven fabric laterally. The cut non-woven fabric is then gripped onto a bottom plate by a pulling device, and then ultrasonically sewn at the cut locations by a second ultrasonic sewing machine. After two ultrasonic sewing processes, the non-woven fabric forms a packaging bag with only one opening. This invention uses a cross-cutting device, a pulling device, and a second ultrasonic sewing machine to directly sew the non-woven packaging bag, eliminating the need for manual operation throughout the process, saving time and effort, and ensuring precise sewing.

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0026] Figure 1 This is a schematic diagram of the internal cross-sectional structure of a nonwoven fabric ultrasonic sewing device provided in an embodiment of the present utility model;

[0027] Figure 2 An ultrasonic sewing device for nonwoven fabrics provided in this embodiment of the utility model Figure 1 A schematic diagram of the structure at point A in the diagram;

[0028] Figure 3 An ultrasonic sewing device for nonwoven fabrics provided in this embodiment of the utility model Figure 1 A schematic diagram of the structure at point A in the middle;

[0029] Figure 4 This is a schematic diagram of the overall structure of a nonwoven fabric ultrasonic sewing device provided in an embodiment of the present utility model;

[0030] Figure 5 An ultrasonic sewing device for nonwoven fabrics provided in this embodiment of the utility model Figure 4 Schematic diagram of the structure at point A;

[0031] Figure 6A schematic diagram of the structure of a cutting roller for an ultrasonic sewing device for nonwoven fabric provided in this embodiment of the present invention;

[0032] Figure 7 This is a schematic diagram of the structure of a nonwoven fabric transverse stitching device provided in an embodiment of the present invention;

[0033] Figure 8 This is a schematic diagram of the structure of a cylinder gripper for ultrasonic sewing of nonwoven fabric provided in an embodiment of the present invention.

[0034] The components include: 1. Frame; 101. First rotating roller; 102. Second rotating roller; 103. Third rotating roller; 2. Unwinding roller; 201. Tensioning roller; 3. Ultrasonic sewing device; 301. Rotating rod; 302. First ultrasonic sewing device; 303. Limiting roller; 304. Support base; 4. First cutting roller; 401. Second cutting roller; 402. Cutting ring; 5. Cross-cutting device; 501. Cutting blade; 502. Cutting plate; 503. Cutting groove; 504. Conveyor belt; 505. Protrusion; 5 06. Pressure plate; 507. Slide rail; 508. Through groove; 509. Channel; 510. Collection box; 511. Mounting plate; 512. Spring block; 6. Pulling device; 601. Base plate; 602. Moving cover; 603. Leather valve plate; 604. Connecting rod; 605. Air hole; 606. Second ultrasonic sewing machine; 607. Cylinder gripper; 7. Winding device; 701. Frame; 702. Support frame; 703. Winding roller; 704. Screw; 705. Auxiliary parts; 8. Conveying roller. Detailed Implementation

[0035] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0036] The core of this utility model is to provide a nonwoven ultrasonic sewing device to improve the sewing efficiency of a nonwoven ultrasonic sewing device.

[0037] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0038] Please refer to Figures 1 to 8 The present invention discloses an ultrasonic sewing device for nonwoven fabric, comprising: an unwinding roller 2 mounted on a frame 1;

[0039] Tensioning roller 201 is located at the output end of unwinding roller 2;

[0040] The ultrasonic suturing device 3 and the second ultrasonic suturing machine 606 are located at the output end of the tension roller 201. The ultrasonic suturing device 3 includes a rotating rod 301, on which the first ultrasonic suturing machine 302 and the limiting roller 303 are mounted.

[0041] In this application, both the first cutting roller 4 and the second cutting roller 401 are equipped with gears. The second cutting roller 401 is rotated by a motor, and the gears on the first cutting roller 4 drive the first cutting roller 4 to rotate. The gears drive the first cutting roller 4 to rotate.

[0042] The winding device 7 has two conveyor rollers 8 installed on one side. In this application, one of the conveyor rollers 8 is driven to rotate by a motor, and the other conveyor roller 8 is driven to rotate by a gear, which in turn drives the other conveyor roller 8 to rotate.

[0043] The cross-cutting device 5 includes a cutting blade 501, and a cutting plate 502 is installed below the cutting blade 501. The cutting plate 502 has a cutting groove 503 corresponding to the cutting blade 501.

[0044] Pulling device 6 includes a base plate 601. A movable cover 602 is installed on the top of the base plate 601. A cylinder gripper 607 is installed on one end of the cover 602 near the cross-cutting device 5. The cylinder gripper 607 is opened and closed by a cylinder, and the cover 602 is pushed by a cylinder.

[0045] A leather valve plate 603 is installed inside the base plate 601. The leather valve plate 603 is fixedly connected to the movable cover 602 via a connecting rod 604. Several air holes 605 are opened on the top of the base plate 601.

[0046] A conveyor belt 504 is installed at one end of the cutting plate 502. A protrusion 505 is installed on the cutting blade 501. The cutting blade 501 is connected to a pressure plate 506 through the protrusion 505. A slide rail 507 is installed on the pressure plate 506. A spring block 512 is installed inside the slide rail 507. An installation plate 511 is installed on the other side of the conveyor belt 504. A through groove 508 separates the installation plate 511 from the base plate 601.

[0047] A channel 509 is provided at the bottom of the channel 508, and a collection box 510 is installed at the bottom of the channel 509.

[0048] The winding device 7 includes a frame 701, which is mounted on a support frame 702. A winding roller 703 and a screw 704 are mounted on the frame 701, and an auxiliary component 705 is mounted on the screw 704.

[0049] The first cutting roller 4 is located above the second cutting roller 401. A cutting ring 402 is installed on the first cutting roller 4, and an annular groove 403 is provided on the second cutting roller 401.

[0050] Both the first ultrasonic sewing machine 302 and the limiting roller 303 are equipped with support seats 304. The ultrasonic sewing device 3 in this application uses high-frequency oscillation to transmit sound waves from the welding head to the welding surface of the workpiece, instantly causing friction between the molecules of the workpiece, reaching the melting point of the plastic, thereby completing the rapid dissolution of the solid material and completing the welding. When the folded non-woven fabric passes between the support seat 304 and the first ultrasonic sewing machine 302, the motor drives the rotating rod 301 to rotate, and the rotating rod 301 drives the first ultrasonic sewing machine 302 and the limiting roller 303 to rotate, and the first ultrasonic sewing machine 302 sews the non-woven fabric.

[0051] The first cutting roller 4 and the second cutting roller 401 rotate via two gears, and the first cutting roller 4 rotates via a motor.

[0052] The second ultrasonic suture device is installed above the base plate, and the second ultrasonic suture device 606 is driven by a motor.

[0053] The first rotating roller 101, the second rotating roller 102 and the third rotating roller 103 are installed sequentially on the frame 1.

[0054] like Figure 1As shown, in this application, the folded nonwoven fabric roll is placed into the unwinding roller 2, and then unwound. The folded nonwoven fabric is then manually conveyed through the first rotating roller 101, the tensioning roller 201, and the second rotating roller 102. The folded nonwoven fabric is then placed on two support seats 304. At this point, the side of the nonwoven fabric to be sewn is directly below the first ultrasonic sewing machine 302, and the folded side is below the limiting roller 303. The motor is started, driving the rotating rod 301 to rotate. The rotating rod 301 drives the first ultrasonic sewing machine 302 and the limiting roller 303 to rotate. The first ultrasonic sewing machine 302 then sews the nonwoven fabric. Simultaneously, the nonwoven fabric is manually pulled through the third rotating roller 103 and then fed between the first cutting roller 4 and the second cutting roller 401. The motor is then started, driving the second cutting roller 401 to rotate. The second cutting roller 401 drives another gear through a gear, and the other gear then drives the first cutting roller 401 to rotate. As roller 4 rotates, the first cutting roller 4, through the cooperation of the cutting ring 402 and the annular groove 403, performs edge trimming on the sewn nonwoven fabric. At this time, the nonwoven fabric is divided into two parts: one part is the cut nonwoven fabric, and the other part is the sewn nonwoven fabric. The cut nonwoven fabric passes through the auxiliary component 705 and is then fixed on the winding roller 703. The winding roller 703 and the screw 704 rotate simultaneously. The winding roller 703 winds up the cut nonwoven fabric, and the screw 704 drives the auxiliary component 705 to move back and forth, making the winding roller 703 wind up more neatly. The sewn nonwoven fabric passes through two conveying rollers 8. While the cut nonwoven fabric is being wound up by the winding roller 703, the auxiliary component 705 drives the cut nonwoven fabric to move left and right. The winding roller 703 winds up the nonwoven fabric, and the nonwoven fabric will be wound up in sequence from right to left and then from left to right along the surface of the winding roller 703. In this way, the wound nonwoven fabric is more flat and orderly.

[0055] Two conveyor rollers 8 transport the sewn nonwoven fabric to the cutting plate 502, and then the nonwoven fabric is transported to the conveyor belt 504, as shown below. Figure 2As shown, at this time, the cylinder starts, driving the cutting blade 501 to descend. The cutting blade 501 moves downward within the slide rail 507 via the protrusion 505, simultaneously pressing down the spring block 512, which in turn drives the pressure plate 506 to descend. The pressure plate 506 presses the non-woven fabric firmly. At this time, the cutting blade 501 continues to move downward via the cylinder. Simultaneously, the spring block 512 is under pressure and moves downward via the spring until the cutting blade 501 completes the cutting of the non-woven fabric. The spring block 512 then stops moving, and the cut non-woven fabric is conveyed by the conveyor belt 504. When the cutting blade 501 drives the pressure plate 506 downward via the spring block 512, there is no support point below the pressure plate 506, so the spring block 512 will not experience significant pressure and will not move completely downward. When the pressure plate 506 presses down on the non-woven fabric on the cutting plate 502, the cutting plate 502 becomes the support point for the pressure plate 506. At this time, the cutting blade 501 moves downward, and the spring block 512... When the nonwoven fabric is conveyed to the end of the mounting plate 511, it will be under pressure. The spring block 512 will start to move downward through the spring. At this time, the moving cover is located at the end and clamps the nonwoven fabric through 607. The cylinder is started to drive the moving cover 602 to move to the right. The cylinder jaws 607 close to clamp the nonwoven fabric. The moving cover 602 drives the cylinder jaws 607 and the nonwoven fabric to move to the right. When the nonwoven fabric moves to the bottom plate 601, the cylinder stops moving. The cylinder drives the second ultrasonic sewing machine 606 to descend and sew the other end of the nonwoven fabric. When the moving cover 602 moves to the right, it drives the leather valve plate 603 to move to the right through the connecting rod 604. When the leather valve plate 603 moves to the right, it discharges the air hole into the bottom plate 601 through the through hole. At this time, the air hole 605 starts to suck air into the bottom plate 601. At the same time as sucking air, it will adsorb and fix the nonwoven fabric. The adsorption and fixation of the nonwoven fabric is to ensure that the nonwoven fabric can be stably sewn when the second ultrasonic sewing machine 606 sews, and to prevent displacement.

[0056] like Figure 8 As shown, after the nonwoven fabric is sewn, the second ultrasonic sewing machine 606 rises, the cylinder starts and pushes the moving cover 602 to the left. The moving cover 602 drives the cylinder gripper 607 and the connecting rod 604 to move. The connecting rod 604 drives the valve plate 603 to move to the left, and the air hole 605 releases air. The nonwoven fabric is no longer attracted. At the same time, the moving cover 602 pushes the cylinder gripper 607 and the nonwoven fabric to move. When the cylinder gripper 607 moves above the channel 508, the cylinder gripper 607 opens. At this time, the nonwoven fabric falls down and falls into the collection box 510 along the through groove 508 and the channel 509. After the nonwoven fabric falls down, the cylinder drives the moving cover 602 to move to the right. The cylinder gripper 607 resets and clamps the nonwoven fabric, and then drives the nonwoven fabric to move for sewing. The above steps are repeated.

[0057] In all examples shown and described herein, any specific values ​​should be interpreted as merely exemplary and not as limitations; therefore, other examples of exemplary embodiments may have different values.

[0058] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0059] It should be noted that when an element is said to be "fixed" to another element, it can be directly on the other element or there may be an intervening element. When an element is said to be "connected" to another element, it can be directly connected to the other element or there may be an intervening element. Conversely, when an element is said to be "directly" on another element, there is no intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0060] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0061] Finally, it should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0062] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the apparatus disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple; relevant parts can be referred to the method section.

[0063] Those skilled in the art will further recognize that the units and algorithm steps of the various examples described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of both. To clearly illustrate the interchangeability of hardware and software, the components and steps of the various examples have been generally described in terms of functionality in the foregoing description. Whether these functions are implemented in hardware or software depends on the specific application and design constraints of the technical solution. Those skilled in the art can use different methods to implement the described functions for each specific application, but such implementation should not be considered beyond the scope of this invention.

[0064] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A nonwoven fabric ultrasonic sewing device, characterized in that, include: Unwinding roller (2) mounted on frame (1); The tension roller (201) is located at the output end of the unwinding roller (2); An ultrasonic suturing device (3) and a second ultrasonic suturing machine (606) are provided. The ultrasonic suturing device (3) is located at the output end of the tension roller (201). The ultrasonic suturing device (3) includes a rotating rod (301) on which a first ultrasonic suturing machine (302) and a limiting roller (303) are mounted. First cutting roller (4) and second cutting roller (401); A winding device (7) having two conveying rollers (8) mounted on one side; The cross-cutting device (5) includes a cutting blade (501), and a cutting plate (502) is installed below the cutting blade (501). The cutting plate (502) has a cutting groove (503) corresponding to the cutting blade (501). The pulling device (6) includes a base plate (601), on the top of which a movable cover (602) is installed. A cylinder gripper (607) is installed at one end of the movable cover (602) near the cross-cutting device (5). The cylinder gripper (607) is opened and closed by a torque spring, and the movable cover (602) is pushed by a cylinder.

2. An apparatus for ultrasonically sewing a nonwoven fabric according to claim 1, wherein A leather valve plate (603) is installed inside the base plate (601). The leather valve plate (603) is fixedly connected to the movable cover (602) via a connecting rod (604). Several air holes (605) are opened on the top of the base plate (601).

3. An apparatus for ultrasonically sewing a nonwoven fabric according to claim 1, wherein A conveyor belt (504) is installed at one end of the cutting plate (502), a protrusion (505) is installed on the cutting blade (501), the cutting blade (501) is connected to a pressure plate (506) through the protrusion (505), a slide rail (507) is installed on the pressure plate (506), a spring block (512) is installed inside the slide rail (507), and an mounting plate (511) is installed on the other side of the conveyor belt (504), with a through groove (508) between the mounting plate (511) and the base plate (601).

4. An apparatus for ultrasonically sewing a nonwoven fabric according to claim 3, wherein The bottom of the channel (508) is provided with a channel (509), and a collection box (510) is installed at the bottom of the channel (509).

5. An apparatus for ultrasonically sewing a nonwoven fabric according to claim 1, wherein The winding device (7) includes a frame (701) mounted on a support frame (702), a winding roller (703) and a screw (704) mounted on the frame (701), and an auxiliary component (705) mounted on the screw (704).

6. An apparatus for ultrasonically sewing a nonwoven fabric as defined in claim 1, wherein The first cutting roller (4) is located above the second cutting roller (401). A cutting ring (402) is installed on the first cutting roller (4), and an annular groove (403) is provided on the second cutting roller (401).

7. An apparatus for ultrasonically sewing a nonwoven fabric as defined in claim 1, wherein A support base (304) is installed below both the first ultrasonic suturer (302) and the limiting roller (303).

8. An apparatus for ultrasonically sewing a nonwoven fabric as defined in claim 5, wherein The first cutting roller (4) and the second cutting roller (401) rotate through two gears, and the first cutting roller (4) rotates through a motor.

9. An apparatus for ultrasonically sewing a nonwoven fabric according to claim 1, wherein The second ultrasonic suture device (606) is mounted above the base plate (601) and is driven by a motor.

10. An apparatus for ultrasonically sewing a nonwoven fabric as defined in claim 1, wherein The frame (1) is sequentially equipped with a first rotating roller (101), a second rotating roller (102) and a third rotating roller (103).

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