A cutting device for transformer copper mother processing
By introducing a cleaning device into the transformer copper motherboard processing equipment, the problem of copper shavings accumulation has been solved, achieving efficient collection and cleaning of copper shavings, reducing the risk of equipment failure, and improving the operational stability and economy of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN YUANXINDA OPTOELECTRONICS TECHNOLOGY CO LTD
- Filing Date
- 2025-08-29
- Publication Date
- 2026-08-04
AI Technical Summary
The existing transformer copper motherboard processing equipment lacks a cleaning device, which leads to the accumulation of copper shavings, affecting equipment operation and increasing maintenance costs.
A collection device was designed, including a collection box, a separation box, a threaded rod, a drawer, rollers, and a fan. The rollers push the copper shavings into the separation box, the threaded rod rotates the separation box, and the fan blows away the copper shavings, thus achieving efficient collection and cleaning of copper shavings.
It effectively avoids repetitive work, improves cleaning efficiency, reduces the risk of equipment wear, extends equipment life, and achieves efficient recycling of copper shavings.
Smart Images

Figure CN224587612U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal processing machinery and equipment, and in particular to a cutting device for processing copper motherboards for transformers. Background Technology
[0002] With the continuous development of the power industry and the advancement of technology, the requirements for the processing precision and quality of transformer copper busbars are becoming increasingly higher. In order to meet these needs, various automated and specialized copper busbar cutting equipment have gradually emerged.
[0003] Existing technologies, such as the utility model with publication number CN217018780U, disclose a cutting device for processing copper nuts, relating to the field of cutting equipment. The device includes a worktable, with a first cylinder mounted at one end of the worktable's bottom surface. A push plate is rotatably connected to the top end of the first cylinder's output. A first motor is mounted on the side of the push plate away from the worktable, and a threaded rod is connected to the output of the first motor facing the worktable. Two sets of first telescopic rods are mounted on the top surface of the worktable near the first cylinder, and a pressure cap is connected to the output of the first telescopic rod. This utility model, by installing a first cylinder at the bottom of the worktable, uses the push plate, first motor, and threaded rod to move a hexagonal copper threaded tube. The first telescopic rod controls the lifting and lowering of the pressure cap, and a clamping block limits the hexagonal copper threaded tube. The cutting blade automatically cuts the hexagonal copper threaded tube. After cutting, the cover opens, and the hexagonal screw falls into a collection box. This results in high cutting accuracy and higher work efficiency.
[0004] In their daily work, the inventors discovered that the equipment lacked a cleaning device, causing copper shavings to accumulate on the cutting table. Long-term accumulation could jam the moving parts of the machinery, affecting the normal operation of the equipment and potentially causing damage to components in subsequent processes, leading to the need for repair and replacement of parts, which would increase operating costs. Utility Model Content
[0005] The purpose of this utility model is to address, to some extent, the shortcomings of the existing technology, by proposing a cutting device for processing copper motherboards in transformers.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a cutting device for processing copper motherboards in transformers, comprising a machine body, an operating box, a cutting table, and a collection device. The operating box is fixedly connected to the surface of the machine body, and the cutting table is fixedly connected to the surface of the machine body. The collection device is fixedly disposed on the surface of the machine body and includes a collection box and a separation box. The collection box is fixedly disposed on the upper surface of the machine body, and a threaded rod is threadedly connected to the surface of the collection box. A separation box is disposed inside the collection box, and the separation box is threadedly connected to the threaded rod. A drawer is slidably connected to the inner surface of the collection box, and a handle is fixedly connected to the surface of the drawer. A slot is opened on the surface of the machine body, and a pivot is rotatably connected to the inner surface of the slot. A roller is disposed on the inner surface of the slot, and the roller is fixedly connected to the pivot. A turntable is rotatably connected to one side of the pivot.
[0007] Furthermore, a limiting block one is fixedly connected to the surface of the threaded rod, a wheel handle is rotatably connected to one side of the threaded rod, a rotating column is rotatably connected to the surface of the collection box, and a limiting block two is fixedly connected to the surface of the rotating column.
[0008] Furthermore, a pin is rotatably connected to the surface of the cutting table, a locking block is fixedly connected to the surface of the pin, a base is fixedly connected to the surface of the collection box, a rotating shaft is rotatably connected to the surface of the base, and a protective cover is rotatably connected to the surface of the rotating shaft.
[0009] Furthermore, a fixing seat is fixedly connected to the surface of the protective cover, and a slot is formed on the surface of the fixing seat, and the pin is fitted and connected to the fixing seat.
[0010] Furthermore, the surface of the machine body is provided with a guide rail groove, the inner surface of the guide rail groove is fixedly connected with a cylindrical slide rail, the inner surface of the guide rail groove is provided with a movable plate, the surface of the cylindrical slide rail is slidably connected with the movable plate, the surface of the movable plate is fixedly connected with a handle, the surface of the movable plate is fixedly connected with a connecting rod, there are two connecting rods, and they are symmetrically arranged, the surface of the connecting rod is fixedly connected with a power source, and the power source is fixedly connected to the surface of the movable plate.
[0011] Furthermore, a baffle is fixedly connected to the surface of the body, a groove is formed on the surface of the baffle, a movable plate is slidably connected to the inner surface of the groove, a connecting block is fixedly connected to the surface of the movable plate, a fan is fixedly connected to the surface of the connecting block, a power supply cable is fixedly connected to the surface of the fan, and the power supply cable is fixedly connected to the surface of the movable plate.
[0012] Furthermore, there are two connecting blocks arranged symmetrically, and there are two fans arranged symmetrically.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0014] In this invention, a collection device is incorporated. During cutting, the rotation of the turntable drives the pivot, causing the rollers to continuously roll and precisely propel the cut copper ferrite along a predetermined track until it falls smoothly into the separation box within the collection bin, ensuring orderly workpiece collection. When the cutting task is completed and the copper shavings cleaning stage begins, the operator simply rotates the turntable handle, causing the threaded rod to rotate and quickly move the separation box to the other side of the collection bin. This ingenious split design completely separates the space and process for workpiece collection and copper shavings cleaning, effectively avoiding repetitive work and significantly improving cleaning efficiency. During the cleaning stage, the protective cover is securely locked through a precise fit between the pin and the fixed base, ensuring operational safety and preventing copper shavings from splashing out. Simultaneously, pulling the handle easily slides out the moving plate, activating the built-in fan, and the powerful airflow quickly sweeps the residual copper shavings into the drawer at the bottom of the collection bin. After cleaning, simply pull out the drawer for convenient centralized processing and recycling of the copper shavings. By incorporating the collection device, timely cleaning quickly eliminates interference from copper shavings in subsequent processes, reducing equipment wear and the risk of malfunction. Attached Figure Description
[0015] Figure 1 This utility model provides a three-dimensional structural schematic diagram of a cutting device for processing transformer copper motherboards;
[0016] Figure 2 This utility model provides a schematic diagram of the collection box structure of a cutting device for processing transformer copper motherboards;
[0017] Figure 3 This utility model proposes a cutting device for processing transformer copper motherboards. Figure 2 A magnified structural diagram at point A;
[0018] Figure 4 This utility model provides a partial structural schematic diagram of a cutting device for processing transformer copper motherboards;
[0019] Figure 5 This utility model provides a schematic diagram of the protective cover structure of a cutting equipment for processing transformer copper motherboards;
[0020] Figure 6 This utility model proposes a cutting device for processing transformer copper motherboards. Figure 5 A magnified structural diagram at point B;
[0021] Figure 7 This utility model provides a schematic diagram of the fan structure of a cutting device for processing transformer copper motherboards;
[0022] Figure 8This utility model proposes a cutting device for processing transformer copper motherboards. Figure 7 A magnified structural diagram at point C.
[0023] Legend: 1. Body; 2. Control box; 3. Cutting table; 4. Collection device; 41. Collection box; 42. Separation box; 43. Threaded rod; 44. Drawer; 45. Handle; 46. Protective cover; 47. Groove; 48. Roller; 49. Pivot; 410. Turntable; 411. Limiting block one; 412. Rotating column; 413. Limiting block two; 414. Wheel handle; 415. Base; 416. Rotating shaft; 417. Fixed seat; 418. Slot; 419. Pin; 420. Locking block; 421. Guide rail groove; 422. Moving plate; 423. Cylindrical slide rail; 424. Handle; 425. Connecting block; 426. Fan; 427. Power supply cable; 428. Power supply; 429. Connecting rod; 430. Baffle; 431. Groove. Detailed Implementation
[0024] Please see Figure 1-8 This utility model provides a technical solution: a cutting device for processing copper motherboards of transformers, including a body 1, an operation box 2, a cutting table 3 and a collection device 4. The operation box 2 is fixedly connected to the surface of the body 1, the cutting table 3 is fixedly connected to the surface of the body 1, and the collection device 4 is fixedly mounted on the surface of the body 1.
[0025] The following section will explain the specific setup and function of its collection device 4.
[0026] In this embodiment: the collection device 4 includes a collection box 41 and a separation box 42;
[0027] A collection box 41 is fixedly provided on the upper surface of the body 1. A threaded rod 43 is threadedly connected to the surface of the collection box 41. A separation box 42 is provided inside the collection box 41. The separation box 42 is threadedly connected to the threaded rod 43. A drawer 44 is slidably connected to the inner surface of the collection box 41. A handle 45 is fixedly connected to the surface of the drawer 44. A slot 47 is opened on the surface of the body 1. A pivot 49 is rotatably connected to the inner surface of the slot 47. A roller 48 is provided on the inner surface of the slot 47. The roller 48 is fixedly connected to the pivot 49. A turntable 410 is rotatably connected to one side of the pivot 49.
[0028] Specifically, a limiting block 411 is fixedly connected to the surface of the threaded rod 43, a wheel handle 414 is rotatably connected to one side of the threaded rod 43, a rotating column 412 is rotatably connected to the surface of the collection box 41, and a limiting block 413 is fixedly connected to the surface of the rotating column 412.
[0029] In this embodiment: the separation box 42 is used to collect the cut copper mother, the drawer 44 is used to collect the cleaned copper shavings, the roller 48 continuously rolls, precisely pushing the cut copper mother along the predetermined track until it enters the separation box 42, the purpose of the first limiting block 411 is to prevent the threaded rod 43 from disengaging from the collection box 41 when rotating, and the second limiting block 413 is to prevent the rotating column 412 from rotating out of the collection box 41.
[0030] Specifically, the surface of the cutting table 3 is rotatably connected to a pin 419, the surface of the pin 419 is fixedly connected to a locking block 420, the surface of the collection box 41 is fixedly connected to a base 415, the surface of the base 415 is rotatably connected to a rotating shaft 416, and the surface of the rotating shaft 416 is rotatably connected to a protective cover 46.
[0031] Specifically, a fixing seat 417 is fixedly connected to the surface of the cover 46, and a slot 418 is opened on the surface of the fixing seat 417, and a pin 419 is fitted and connected to the fixing seat 417.
[0032] In this embodiment: the protective cover 46 is to prevent copper shavings from splashing when cleaning copper shavings, so that all copper shavings can be blown into the drawer 44. The locking block 420 on the surface of the pin 419 enters along the slot 418, passes through the fixing seat 417, and rotates the pin 419. The protective cover 46 is fixed by the fitting connection between the locking block 420 and the fixing seat 417.
[0033] Specifically, the surface of the body 1 is provided with a guide rail groove 421, the inner surface of the guide rail groove 421 is fixedly connected with a cylindrical slide rail 423, the inner surface of the guide rail groove 421 is provided with a movable plate 422, the surface of the cylindrical slide rail 423 is slidably connected with the movable plate 422, the surface of the movable plate 422 is fixedly connected with a handle 424, the surface of the movable plate 422 is fixedly connected with a connecting rod 429, there are two connecting rods 429, and they are symmetrically arranged, the surface of the connecting rod 429 is fixedly connected with a power supply 428, and the power supply 428 is fixedly connected to the surface of the movable plate 422.
[0034] In this embodiment: the movable plate 422 can be slidably stored along the cylindrical slide rail 423. When in use, the movable plate 422 can be slid out by pulling the handle 424. The connecting rod 429 is used to fix the power supply 428, and the power supply end of the power supply 428 is fixedly inserted into the movable plate 422.
[0035] Specifically, a baffle 430 is fixedly connected to the surface of the body 1. A groove 431 is formed on the surface of the baffle 430. A movable plate 422 is slidably connected to the inner surface of the groove 431. A connecting block 425 is fixedly connected to the surface of the movable plate 422. A fan 426 is fixedly connected to the surface of the connecting block 425. A power supply cable 427 is fixedly connected to the surface of the fan 426. The power supply cable 427 is fixedly connected to the surface of the movable plate 422.
[0036] In this embodiment: during cutting, the moving plate 422 slides along the rail through the groove 431 and is stored on the other side of the baffle 430. The power supply cable 427 of the fan 426 is fixedly connected to the surface of the moving plate 422. The power supply 428 provides power to the inserted connecting plate to ensure the drive of the fan 426.
[0037] Working principle: During the cutting operation, the rotation of the turntable 410 drives the pivot 49 to rotate, which in turn drives the roller 48 to roll continuously, precisely pushing the cut copper mother along the predetermined track until it falls smoothly into the separation box 42 inside the collection box 41. When the cutting task is completed and the copper shavings cleaning stage begins, the operator needs to turn the turntable handle, and the threaded rod 43 will then start to rotate, driving the separation box 42 to quickly move to the other side of the collection box 41, completely separating the space and process of workpiece collection and copper shavings cleaning, effectively avoiding repeated work. Before cleaning, the protective cover 46 is flipped up to the surface of the cutting table 3, and the pin 419 on the surface of the cutting table 3 is aligned with the round hole of the fixing seat 417 on the surface of the protective cover 46. The locking block 420, fixed to the surface of the pin 419, is aligned with the slot 418. After insertion, the pin 419 is rotated to make the locking block 420 fit and connect with the surface of the fixed base 417, thus locking the cover 46. After locking, the moving plate 422 can be easily slid out by pulling the handle 424. Turning on the power 428 starts the built-in fan 426, and the strong airflow quickly blows the residual copper shavings into the drawer 44 at the bottom of the collection box 41. After cleaning, simply pull out the drawer 44 for convenient centralized processing and recycling of the copper shavings. By setting up the collection device 4, not only is the interference of copper shavings on subsequent processes significantly reduced, but the service life of the equipment is also effectively extended by reducing the contact between the equipment and the shavings. The drawer 44 collection structure further realizes the efficient recycling of copper shavings, creating additional value for enterprises and fully demonstrating the perfect combination of practicality and economy.
Claims
1. A cutting device for processing copper busbars in transformers, comprising a machine body (1), an operation box (2), a cutting table (3), and a collection device (4), characterized in that: An operation box (2) is fixedly connected to the surface of the machine body (1); a cutting table (3) is fixedly connected to the surface of the machine body (1); and a collection device (4) is fixedly mounted on the surface of the machine body (1). The collection device (4) includes a collection box (41) and a separation box (42); A collection box (41) is fixedly provided on the upper surface of the body (1). A threaded rod (43) is threadedly connected to the surface of the collection box (41). A separation box (42) is provided inside the collection box (41). The separation box (42) is threadedly connected to the threaded rod (43). A drawer (44) is slidably connected to the inner surface of the collection box (41). A handle (45) is fixedly connected to the surface of the drawer (44). A slot (47) is opened on the surface of the body (1). A pivot (49) is rotatably connected to the inner surface of the slot (47). A roller (48) is provided on the inner surface of the slot (47). The roller (48) is fixedly connected to the pivot (49). A turntable (410) is rotatably connected to one side of the pivot (49).
2. A cutting apparatus for transformer copper bar machining as claimed in claim 1, characterized in that: A limiting block one (411) is fixedly connected to the surface of the threaded rod (43), a wheel handle (414) is rotatably connected to one side of the threaded rod (43), a rotating column (412) is rotatably connected to the surface of the collection box (41), and a limiting block two (413) is fixedly connected to the surface of the rotating column (412).
3. A cutting apparatus for transformer copper bar machining as claimed in claim 1, characterized in that: The surface of the cutting table (3) is rotatably connected to a pin (419), the surface of the pin (419) is fixedly connected to a locking block (420), the surface of the collection box (41) is fixedly connected to a base (415), the surface of the base (415) is rotatably connected to a rotating shaft (416), and the surface of the rotating shaft (416) is rotatably connected to a protective cover (46).
4. A cutting apparatus for transformer copper bar machining as claimed in claim 3, characterized in that: The surface of the protective cover (46) is fixedly connected to a fixing seat (417), and the surface of the fixing seat (417) is provided with a slot (418). The pin (419) is fitted and connected to the fixing seat (417).
5. A cutting apparatus for transformer copper bar machining according to any one of claims 1-4, characterized in that: The surface of the body (1) is provided with a guide rail groove (421). A cylindrical slide rail (423) is fixedly connected to the inner surface of the guide rail groove (421). A movable plate (422) is provided on the inner surface of the guide rail groove (421). The movable plate (422) is slidably connected to the surface of the cylindrical slide rail (423). A handle (424) is fixedly connected to the surface of the movable plate (422). A connecting rod (429) is fixedly connected to the surface of the movable plate (422). There are two connecting rods (429) and they are arranged symmetrically. A power supply (428) is fixedly connected to the surface of the connecting rod (429). The power supply (428) is fixedly connected to the surface of the movable plate (422).
6. A cutting apparatus for transformer copper bar machining as claimed in claim 5, characterized in that: A baffle (430) is fixedly connected to the surface of the body (1). A groove (431) is provided on the surface of the baffle (430). A movable plate (422) is slidably connected to the inner surface of the groove (431). A connecting block (425) is fixedly connected to the surface of the movable plate (422). A fan (426) is fixedly connected to the surface of the connecting block (425). A power supply cable (427) is fixedly connected to the surface of the fan (426). The power supply cable (427) is fixedly connected to the surface of the movable plate (422).
7. A cutting apparatus for transformer copper bar machining as claimed in claim 6, characterized in that: There are two connecting blocks (425) arranged symmetrically, and there are two fans (426) arranged symmetrically.