A sand blasting and roughening integrated treatment device for steel structure
By designing an integrated sandblasting and roughening treatment device, the problem of separate stages for rust removal and roughening in steel structure processing was solved, achieving seamless switching of functions and shortening the processing time, thus improving processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- THE THIRD CONSTR ENG CO LTD OF CHINA CONSTR SECOND ENG BUREAU
- Filing Date
- 2025-07-10
- Publication Date
- 2026-08-04
AI Technical Summary
In existing steel structure processing, rust removal and roughening processes need to be carried out in stages, resulting in many processing preparation steps and long processing time, making it impossible to achieve functional integration.
Design an integrated sandblasting rust removal and roughening treatment device. By using air inlet pipe, air intake component and material conveying pipe in combination with baffle, switching box and switching component, seamless switching of rust removal and roughening functions can be achieved, simplifying the process of changing the blasting medium.
It achieves integrated processing of rust removal and roughening functions, shortens processing preparation time, and improves spraying intensity and ease of use.
Smart Images

Figure CN224587812U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of steel structure processing technology, and in particular relates to an integrated treatment device for sandblasting, rust removal and roughening of steel structures. Background Technology
[0002] Sandblasting removes rust by using compressed air to create a high-speed jet, which propels the abrasive material onto the workpiece surface. The impact and cutting action of the abrasive removes rust, oil, and other contaminants, resulting in a clean surface. Roughening, through specific processes (such as sandblasting and shot blasting), creates a certain degree of roughness on the workpiece surface to enhance the adhesion of subsequent coatings (such as paint and plating) to the workpiece surface.
[0003] In the processing and maintenance of steel structures, surface rust removal and roughening treatment, followed by the application of a protective coating, can improve their service life. However, the abrasives used in the rust removal and roughening processes differ in particle size and hardness, requiring the two processes to be carried out separately. This staged operation significantly increases the preparation steps and time before processing. Therefore, it is necessary to provide an integrated sandblasting rust removal and roughening treatment device for steel structures, which integrates rust removal and roughening functions, and is equipped with a switching structure to achieve seamless switching, reduce preparation steps, and shorten preparation time. Utility Model Content
[0004] The purpose of this utility model is to provide an integrated sandblasting and roughening treatment device for steel structures, which integrates rust removal and roughening functions, and is equipped with a switching structure to achieve seamless switching, reduce preparation steps, shorten preparation time, and solve the above-mentioned problems.
[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A steel structure sandblasting rust removal and roughening integrated treatment device includes a pressure tank: a partition is fixedly connected to the inner cavity of the pressure tank, a switching box is fixedly connected to the bottom of the pressure tank, an air inlet pipe is provided through the inner cavity of the pressure tank, an air inlet assembly is provided at the top of the inner cavity of the pressure tank, a discharge pipe connected to the pressure tank is fixedly connected to both sides of the bottom of the pressure tank, a receiving pipe connected to the top of the switching box is fixedly connected to both sides of the top of the switching box, the top end of the receiving pipe is connected to the bottom of the discharge pipe, a conveying pipe is fixedly connected to the bottom of the switching box, the bottom end of the air inlet pipe is connected to the conveying pipe, and a switching assembly is provided in the inner cavity of the switching box.
[0006] The present invention further comprises the following integrated treatment device for sandblasting, rust removal and roughening of steel structures as described above: the air intake component includes exhaust pipes fixedly connected to both sides of the inner cavity of the pressure tank, the exhaust pipes being connected to the air inlet pipe, and four annularly distributed exhaust holes being provided on both sides of the surface of the exhaust pipes.
[0007] The present invention further comprises the following integrated treatment device for sandblasting, rust removal and roughening of steel structures as described above: a slidable sliding sleeve is fitted on the top of the surface of the exhaust pipe, and a rubber plug is fixedly connected to the top of the sliding sleeve.
[0008] The present invention further comprises the following integrated treatment device for sandblasting, rust removal and roughening of steel structures as described above: both sides of the top of the pressure tank are fixedly connected to and communicate with the pressure tank.
[0009] The present invention further comprises the following integrated treatment device for sandblasting, rust removal and roughening of steel structures as described above: the switching assembly includes a switching disk rotatably connected to the inner cavity of the switching box, an upper flow channel is provided on the top of the surface of the switching disk, and a lower flow channel is provided on the bottom of the surface of the switching disk.
[0010] The present invention further comprises the following integrated treatment device for sandblasting, rust removal and roughening of steel structures as described above: a rotatable telescopic cylinder is installed on the front side of the switching box, a rotating component is fixedly connected to the front end of the switching disc, and the top end of the rotating component is rotatably connected to the output end of the telescopic cylinder.
[0011] The present invention further comprises the following integrated treatment device for sandblasting, rust removal and roughening of steel structures as described above: the right end of the conveying pipe is fixedly connected to a spraying pipe that communicates with it.
[0012] The present invention further comprises the following integrated treatment device for sandblasting, rust removal and roughening of steel structures as described above: a first on / off valve is provided in the middle of the air inlet pipe, and a second on / off valve is provided on the left side of the surface of the material conveying pipe.
[0013] The present invention, as described above, provides an integrated sandblasting, rust removal, and roughening treatment device for steel structures. Further, the pressure tank is fixedly connected to four annularly distributed support legs, and the bottom of each support leg is equipped with a self-locking wheel.
[0014] The beneficial effects of this utility model are:
[0015] This invention uses an air inlet pipe, an air intake assembly, and a material conveying pipe to pressurize the storage location and conveying pipeline of the spraying medium, thereby increasing the spraying intensity. At the same time, with the cooperation of a partition, a switching box, and a switching assembly, the spraying medium can be selectively used, thus achieving integrated use of rust removal and roughening functions, eliminating the need to change the spraying medium, and shortening the processing preparation steps and time. Attached Figure Description
[0016] The advantages of the present invention, as described above and / or in the following detailed description in conjunction with the accompanying drawings, will become clearer and more readily understood. These drawings are merely illustrative and do not limit the scope of the present invention.
[0017] Figure 1 This is a front cross-sectional view of one embodiment of the present invention;
[0018] Figure 2 This is one embodiment of the present utility model. Figure 1 Enlarged view of the layout of point A in the middle;
[0019] Figure 3 This is a three-dimensional exploded view of an air intake assembly according to an embodiment of the present invention;
[0020] Figure 4 This is a perspective view of a switching box, a conveying pipe, and a switching assembly according to an embodiment of the present invention;
[0021] Figure 5 This is an exploded perspective view of a switching box and switching assembly according to an embodiment of the present invention;
[0022] Figure 6 This is a perspective cross-sectional view of a switching box and switching assembly according to an embodiment of the present invention.
[0023] The attached diagram lists the components represented by each number as follows:
[0024] 1. Pressure tank; 2. Baffle plate; 3. Switching box; 4. Air inlet pipe; 5. Air inlet assembly; 51. Exhaust pipe; 52. Exhaust port; 53. Sliding sleeve; 54. Rubber plug; 55. Feeding bin; 6. Discharge pipe; 7. Material inlet pipe; 8. Conveying pipe; 9. Switching assembly; 91. Switching disc; 92. Upper flow channel; 93. Lower flow channel; 94. Telescopic cylinder; 95. Rotating component; 10. Injection pipe. Detailed Implementation
[0025] In the following description, embodiments of the integrated sandblasting, rust removal, and roughening treatment device for steel structures of this utility model will be described with reference to the accompanying drawings.
[0026] The embodiments described herein are specific implementations of this utility model, used to illustrate the concept of this utility model. They are all illustrative and exemplary, and should not be construed as limiting the implementation methods or scope of this utility model. In addition to the embodiments described herein, those skilled in the art can employ other obvious technical solutions based on the content disclosed in the claims and specification of this application. These technical solutions include those that make any obvious substitutions and modifications to the embodiments described herein.
[0027] The accompanying drawings in this specification are schematic diagrams used to illustrate the concept of this utility model, and schematically show the shapes of the various parts and their interrelationships. Please note that, in order to clearly show the structure of the components of the embodiments of this utility model, the drawings are not drawn to the same scale. The same reference numerals are used to indicate the same parts.
[0028] Figure 1-6 This invention illustrates an embodiment of an integrated sandblasting, rust removal, and roughening treatment device for steel structures, comprising a pressure tank 1; a partition 2 fixedly connected to the inner cavity of the pressure tank 1; a switching box 3 fixedly connected to the bottom of the pressure tank 1; an air inlet pipe 4 extending through the inner cavity of the pressure tank 1; an air inlet assembly 5 located at the top of the inner cavity of the pressure tank 1; and material discharge pipes 6 fixedly connected to both sides of the bottom of the pressure tank 1, communicating with the pressure tank 1. Material receiving pipes 7 fixedly connected to both sides of the top of the switching box 3, communicating with it. The top of 7 is connected to the bottom of the feed pipe 6. The bottom of the switching box 3 is fixedly connected to the feed pipe 8, which is connected to it. The right end of the feed pipe 8 is fixedly connected to the spray pipe 10, which is connected to it. The middle of the air inlet pipe 4 is provided with a first opening and closing valve. The left side of the surface of the feed pipe 8 is provided with a second opening and closing valve. The surface of the pressure tank 1 is fixedly connected with four ring-shaped support legs, and the bottom of the support legs is equipped with a self-locking wheel. The bottom end of the air inlet pipe 4 is connected to the feed pipe 8. The inner cavity of the switching box 3 is provided with a switching component 9.
[0029] By adopting the above solution: the present invention pressurizes the storage location and delivery pipeline of the spraying medium by using the air inlet pipe 4, the air inlet component 5 and the material delivery pipe 8 together, thereby increasing the spraying intensity. At the same time, with the cooperation of the partition plate 2, the switching box 3 and the switching component 9, the spraying medium can be selectively used, thereby realizing the integrated use of rust removal and roughening functions, eliminating the need to change the spraying medium, and shortening the processing preparation steps and time.
[0030] refer to Figure 1 and Figure 3 The air intake assembly 5 includes exhaust pipes 51 fixedly connected to both sides of the inner cavity of the pressure tank 1. The exhaust pipes 51 are connected to the air inlet pipe 4. Four annularly distributed exhaust holes 52 are opened on both sides of the surface of the exhaust pipes 51. A slidable sliding sleeve 53 is fitted on the top of the surface of the exhaust pipes 51. A rubber plug 54 is fixedly connected to the top of the sliding sleeve 53. A feeding bin 55 is fixedly connected to both sides of the top of the pressure tank 1.
[0031] The above solution is adopted: by setting the air intake component 5, the exhaust pipe 51 and the exhaust hole 52 are used together to allow compressed gas in the inner cavity of the air inlet pipe 4 to be introduced into the inner cavity of the pressure tank 1. At the same time, with the cooperation of the sliding sleeve 53 and the rubber plug 54, the gas can be lifted to block the feeding bin 55 when the pressure tank 1 is filled with gas, thereby forming a sealed environment in the inner cavity of the pressure tank 1, eliminating the need for manual sealing.
[0032] refer to Figure 2 , 4 5 and Figure 6 The switching assembly 9 includes a switching disk 91 rotatably connected to the inner cavity of the switching box 3. An upper flow channel 92 is provided on the top of the surface of the switching disk 91, and a lower flow channel 93 is provided on the bottom of the surface of the switching disk 91. A rotatable telescopic cylinder 94 is installed on the front side of the switching box 3. A rotating part 95 is fixedly connected to the front end of the switching disk 91, and the top end of the rotating part 95 is rotatably connected to the output end of the telescopic cylinder 94.
[0033] The above solution is adopted: by setting the switching component 9, in which the telescopic cylinder 94 and the rotating component 95 work together to drive the switching disk 91 to rotate, so that the switching disk 91 can drive the upper flow channel 92 or the lower flow channel 93 to the designated position, thereby selectively conveying rust removal sand and coarse sand, eliminating the need to change the spraying medium, and improving the convenience and functional integration in actual use.
[0034] Working Principle: In use, the user first pours rust-removing sand and coarse sand from the feeding bin 55 into the two sides of the inner cavity of the pressure tank 1. The partition 2 separates the rust-removing sand and coarse sand for storage. Then, the user connects the external compressed air pump to the conveying pipe 8, turns on the compressed air pump, and opens the first on / off valve, allowing compressed air to enter the inner cavity of the air inlet pipe 4. The compressed air then enters the inner cavity of the exhaust pipe 51 and exits through the exhaust port 52 at the top of the exhaust pipe 51. The gas exiting the exhaust pipe 51 lifts the sliding sleeve 53, causing the sliding sleeve 53 and the rubber plug 54 to rise and press against the inner wall of the feeding bin 55, sealing the feeding bin 55. Simultaneously, the gas enters the inner cavity of the pressure tank 1, compressing its inner cavity. The user then opens the second valve, controlling the telescopic cylinder 94 to open and push the rotating part 95. 5. During the rotation, the switching disc 91 rotates within the switching box 3. At this time, the receiving pipe 7 on the left is connected to the inner cavity of the conveying pipe 8 through the lower flow channel 93. Under the combined pressure of the pressure tank 1 from top to bottom and the conveying pipe 8 from left to right, the rust-removing sand enters the inner cavity of the spray pipe 10 and is sprayed onto the steel structure surface for rust removal. After the rust removal is completed, the telescopic cylinder 94 is restarted and drives the rotating part 95 to rotate, causing the rotating part 95 to drive the switching disc 91 to rotate in the opposite direction within the switching box 3. This connects the inner cavity of the upper flow channel 92 with the inner cavity of the receiving pipe 7 on the right, and its bottom is simultaneously connected to the inner cavity of the conveying pipe 8. At this time, the receiving pipe 7 on the left is blocked by the surface of the switching disc 91, and the rust-removing sand stops being conveyed. The coarse sand enters the inner cavity of the conveying pipe 8 from the inner cavity of the upper flow channel 92 and is sprayed out through the inner cavity of the spray pipe 10 to roughen the steel structure.
[0035] In summary, this integrated sandblasting and roughening treatment device for steel structures, through the coordinated use of air inlet pipe 4, air intake component 5, and material conveying pipe 8, pressurizes the storage location and conveying pipeline of the blasting medium, thereby increasing the blasting intensity. At the same time, with the coordinated use of partition plate 2, switching box 3, and switching component 9, the blasting medium can be selectively used, thus achieving integrated use of rust removal and roughening functions, eliminating the need to change the blasting medium, and shortening the processing preparation steps and time.
[0036] The technical features disclosed above are not limited to the combinations of the disclosed features with other features. Those skilled in the art can also make other combinations of the technical features according to the purpose of the utility model in order to achieve the purpose of the utility model.
Claims
1. An integrated sandblasting and rust removal and roughening treatment device for steel structures, characterized in that, Includes a pressure tank (1): the inner cavity of the pressure tank (1) is fixedly connected to a partition (2), the bottom of the pressure tank (1) is fixedly connected to a switching box (3), the inner cavity of the pressure tank (1) is provided with an air inlet pipe (4), the top of the inner cavity of the pressure tank (1) is provided with an air inlet assembly (5), the bottom sides of the pressure tank (1) are fixedly connected to a discharge pipe (6) communicating with the pressure tank (1), the top sides of the switching box (3) are fixedly connected to a receiving pipe (7) communicating with it, the top of the receiving pipe (7) is connected to the bottom of the discharge pipe (6), the bottom of the switching box (3) is fixedly connected to a conveying pipe (8) communicating with it, the bottom end of the air inlet pipe (4) is connected to the conveying pipe (8), and the inner cavity of the switching box (3) is provided with a switching assembly (9).
2. The integrated sandblasting, rust removal, and roughening treatment device for steel structures according to claim 1, characterized in that, The air intake assembly (5) includes two exhaust pipes (51) fixedly connected to the inner cavity of the pressure tank (1). The exhaust pipes (51) are connected to the air inlet pipe (4). Four annularly distributed exhaust holes (52) are provided on both sides of the surface of the exhaust pipes (51).
3. The integrated sandblasting, rust removal, and roughening treatment device for steel structures according to claim 2, characterized in that, The top of the surface of the exhaust pipe (51) is fitted with a sliding sleeve (53), and a rubber plug (54) is fixedly connected to the top of the sliding sleeve (53).
4. The integrated sandblasting, rust removal, and roughening treatment device for steel structures according to claim 3, characterized in that, The pressure tank (1) has feeding bins (55) fixedly connected to both sides of its top.
5. The integrated sandblasting, rust removal, and roughening treatment device for steel structures according to claim 4, characterized in that, The switching assembly (9) includes a switching disk (91) rotatably connected to the inner cavity of the switching box (3). An upper flow channel (92) is provided on the top of the surface of the switching disk (91), and a lower flow channel (93) is provided on the bottom of the surface of the switching disk (91).
6. The integrated sandblasting, rust removal, and roughening treatment device for steel structures according to claim 5, characterized in that, A rotatable telescopic cylinder (94) is installed on the front side of the switching box (3), and a rotating part (95) is fixedly connected to the front end of the switching disk (91). The top end of the rotating part (95) is rotatably connected to the output end of the telescopic cylinder (94).
7. The integrated sandblasting, rust removal, and roughening treatment device for steel structures according to claim 6, characterized in that, The right end of the conveying pipe (8) is fixedly connected to the injection pipe (10) that is in communication with it.
8. The integrated sandblasting, rust removal, and roughening treatment device for steel structures according to claim 7, characterized in that, A first on / off valve is provided in the middle of the air inlet pipe (4), and a second on / off valve is provided on the left side of the surface of the material conveying pipe (8).
9. The integrated sandblasting, rust removal, and roughening treatment device for steel structures according to claim 8, characterized in that, The pressure tank (1) has four ring-shaped support legs fixedly connected to its surface, and the bottom of the support legs is equipped with a self-locking wheel.