Cutting die template, cutting sheet, and cutting storage system

Abstract

The utility model relates to a punch processing technical field discloses a cutting knife template, cutting piece and cutting storage system, and the hollow of the cross of two longitudinal cutting edges and two horizontal cutting edges forms a mould cavity, and the cutting edge of every mould cavity periphery can cut out a cutting piece, the same position of cutting edge group is equipped with the convex foolproof blade in every mould cavity, cutting knife template is installed in cutting mechanism, and can cut the convex foolproof angle of cutting piece one side cutting formation simultaneously, cutting piece falls into the material receiving box along the transmission mechanism and is stacked and stored in the extension direction of the ejection channel, helps every stack cutting piece neatly, and the material receiving personnel need only check whether the position of the convex foolproof angle on the cutting piece gathered into a stack is aligned, and cutting piece whether existence piece reverse, piece upside down phenomenon can be checked, need not frequently turn over, guarantee the safety of cutting piece, the material receiving check is more clear and easy and efficient, and the labor intensity is reduced, and the situation of missing inspection is not easy to produce.

Description

Technical Field

[0001] This utility model relates to the field of punching and cutting technology, and in particular to a cutting blade template, cutting blade, and cutting and storage system. Background Technology

[0002] Sheet products across various industries require segmentation and cutting, typically achieved through mechanized production using cutting machines. This ensures uniformity in the cut products and simplifies operation. Many industries utilize Ring Crush Test (RCT) cutting machines for paperboard. RCT cutting machines are efficient, easy-to-use, and multifunctional cutting devices suitable for electronic components, polarizing films, polyethylene terephthalate (PET) / polypropylene (PP) / polyvinyl chloride (PVC) films, adhesives, and insulating materials, offering broad applicability. They support rapid and precise cutting, boast a high degree of automation, reduce material waste, improve product quality, significantly increase production efficiency, feature a robust structure, stable operation, and can work continuously for extended periods. Suitable for high-intensity production environments, they are particularly well-suited for industrial scenarios requiring large-volume, high-precision production.

[0003] Traditional RTC cutting machines punch and cut materials. The cut sheets are then conveyed sequentially by the guide film and belt conveyor of the cutting machine. During the conveying process, the sheets may be reversed or flipped. When receiving materials manually, the receiving personnel need to check the markings on the sheets to identify whether the sheets are reversed or flipped. However, the markings are on the protective film surface of the sheets, so each sheet needs to be flipped over to complete the inspection.

[0004] This method of using sheet turning for inspection has significant drawbacks. For example, receiving personnel must continuously inspect large quantities of sheets, focusing excessively on the printing marks, which can easily lead to fatigue and inattention. Prolonged mechanical turning can also make it difficult to detect sheets that are reversed or tilted, resulting in missed inspections. Furthermore, turning the products can cause glue spillage and significantly reduce receiving efficiency. If reversed or tilted sheets go undetected and end up in the edge-grinding section, it can cause the production of irregularly shaped products. In the drilling section, it can lead to incorrectly positioned grooves and holes, requiring rework or even scrapping, increasing costs. Utility Model Content

[0005] The purpose of this utility model is to provide a cutting knife template, cutting slices, and a cutting and storage system that can check for reversed or upside-down slices without frequently flipping and checking the printing marks. This makes the material collection and inspection clearer, more convenient, and more efficient, and reduces the likelihood of missed inspections.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] A cutting blade template includes a blade assembly comprising multiple longitudinal blades and multiple transverse blades. The longitudinal blades are spaced apart, and the transverse blades are spaced apart. The longitudinal blades and transverse blades intersect at 90°. A rectangular cutout between the intersections of two adjacent longitudinal blades and two adjacent transverse blades forms a mold cavity. The blade assembly has a raised anti-foolproof blade at the same position on the same side of each mold cavity.

[0008] As an optional technical solution for the cutting blade template, adjacent mold cavities share the same longitudinal blade or the transverse blade; each longitudinal blade is provided with one less raised anti-faulting blade than the number of transverse blades, or each transverse blade is provided with one less raised anti-faulting blade than the number of longitudinal blades.

[0009] As an optional technical solution for the cutting blade template, the raised anti-fouling blade is set to a semi-circular arc shape.

[0010] As an optional technical solution for the cutting blade template, the interval between two adjacent longitudinal blades is greater than the interval between two adjacent transverse blades.

[0011] As an optional technical solution for the cutting blade template, the cutting blade template also includes a blade plate, the blade plate being square in shape, and the blade assembly being embedded in the center of the blade plate.

[0012] As an optional technical solution for the cutting blade template, the edge of the blade assembly is spaced at a preset distance from the edge of the blade plate.

[0013] As an optional technical solution for the cutting blade template, the blade plate is provided with multiple handle positions at intervals around the blade assembly.

[0014] A cutting blade, made by cutting with a cutting blade template as described in any of the above, wherein one side of the cutting blade has a raised anti-fool angle formed by cutting with the raised anti-fool blade.

[0015] A cutting and storage system includes a cutting blade template as described in any of the above claims, the cutting blade template being mounted on a cutting mechanism; the cutting and storage system further includes a receiving box located at the end of a conveying mechanism, the receiving box being provided with an ejection channel, the receiving box being used to stack cutting slices along the extension direction of the ejection channel.

[0016] As an optional technical solution for the cutting and storage system, the cutting and storage system also includes a rubber clip, which is used to pinch the cutting pieces whose raised anti-foolproof corners are not oriented in the same direction among the stacked cutting pieces.

[0017] The beneficial effects of this utility model are:

[0018] The cutting blade template provided by this utility model includes a blade assembly with multiple longitudinal blades and multiple transverse blades. The longitudinal blades are spaced apart, as are the transverse blades. The longitudinal and transverse blades intersect at 90°, and the intersection of two adjacent longitudinal blades and two adjacent transverse blades forms a "well" shape. The rectangular cutout in the middle can form a mold cavity. Each mold cavity has a ring of blades around it, which can cut out a cutting piece. To solve the problem that the cutting piece needs to be flipped to check if it is upside down or reversed because the marking is inside the cutting piece, a raised anti-foolproof blade is set at the same position on the same side of each mold cavity. This design leaves a positioning mark on the outer contour of the cutting piece while cutting it to the appropriate size. The receiving personnel only need to check whether the stacked cutting pieces are aligned at this point, without frequently flipping the cutting pieces, ensuring the safety of the cutting pieces. The receiving inspection is clearer, more convenient, and more efficient, reducing the intensity of manual labor and reducing the likelihood of missed inspections.

[0019] This utility model also provides a cutting and storage system and cutting slices. The cutting slices are made by cutting with this cutting blade template. One side of the cutting slice has a raised anti-foolproof angle formed by cutting with a raised anti-foolproof blade. The receiving personnel will use the position of this raised anti-foolproof angle to check whether the cutting slice is reversed or tilted. The cutting and storage system includes a receiving box and the aforementioned cutting blade template. The cutting blade template is installed on the cutting mechanism, which controls the cutting blade template to cut the required cutting slices. The receiving box is located at the end of the conveying mechanism. After the cutting slices fall from the cutting mechanism, they enter the receiving box along the transmission mechanism. The receiving box is provided with an ejection channel that communicates with the opening of the receiving box. The receiving box is used to stack and store the cutting slices along the extension direction of the ejection channel, which helps to keep the cutting slices neatly stacked when collecting each stack of cutting slices and allows multiple cutting slices to be quickly taken out for inspection. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of the cutting blade template provided in a specific embodiment of this utility model;

[0021] Figure 2 yes Figure 1 Enlarged view of point A in the middle;

[0022] Figure 3 This is a schematic diagram of the structure of the cutting slice provided in a specific embodiment of this utility model.

[0023] In the picture:

[0024] 100. Blade assembly; 101. Mold cavity; 110. Longitudinal blade; 120. Transverse blade; 130. Raised anti-foolproof blade; 200. Blade plate; 210. Handle position; 300. Cutting slice; 310. Raised anti-foolproof corner. Detailed Implementation

[0025] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0026] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0028] In the description of this embodiment, the terms "upper," "lower," "right," and "left," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0029] like Figures 1 to 3As shown, this utility model discloses a cutting blade template including a blade assembly 100. The blade assembly 100 has multiple longitudinal blades 110 and multiple transverse blades 120. The multiple longitudinal blades 110 are spaced apart, and the multiple transverse blades 120 are also spaced apart. The longitudinal blades 110 and the transverse blades 120 are arranged at 90° intersections. Two adjacent longitudinal blades 110 and two adjacent transverse blades 120 intersect to form a "well" shape. The rectangular hollow in the middle can form a mold cavity 101. Each mold cavity 101 has a ring of blades around it, which can cut out a cutting slice 300. To address the issue that checking for reversed or tilted cutting pieces 300 requires flipping them because the markings are located within the surface area of ​​the cutting piece 300, a raised anti-misalignment blade 130 is installed at the same position on the same side of each die cavity 101 in the blade assembly 100. This design leaves a positioning mark on the outer contour of the cutting piece 300 while cutting it to the appropriate size. The receiving personnel only need to check if the stacked cutting pieces 300 are aligned at this point, eliminating the need for frequent flipping and ensuring the safety of the cutting pieces 300. The receiving inspection is clearer, more convenient, and more efficient, reducing manual labor and minimizing the risk of missed inspections.

[0030] This utility model also discloses a cutting and storage system and a cutting slice 300. The cutting and storage system includes a receiving box and the aforementioned cutting blade template. The cutting blade template is installed on the cutting mechanism, which controls the cutting blade template to punch out the required cutting slice 300. The cutting slice 300 is made by cutting with this cutting blade template. One side of the cutting slice 300 has a raised anti-fool angle 310 formed by cutting with a raised anti-fool blade 130. The receiving personnel will use the position of the raised anti-fool angle 310 to check whether the cutting slice 300 is reversed or tilted. The receiving box is located at the end of the conveying mechanism. After the cutting slices 300 fall from the cutting mechanism, they enter the receiving box along the transmission mechanism. The receiving box is equipped with an ejection channel that communicates with the opening of the receiving box. The receiving box is used to stack and store the cutting slices 300 along the extension direction of the ejection channel, which helps to neatly stack the cutting slices 300 when collecting each stack. The receiving box is equipped with an operating gap to facilitate the collection personnel to take out the cutting slices 300, which helps to quickly take out multiple cutting slices 300 for inspection.

[0031] Optionally, the cutting and storage system also includes a rubber clamp. The rubber clamp is used to pinch cut pieces 300 whose raised anti-fouling corners 310 are not aligned with the same orientation among multiple stacked cut pieces 300. The clamping part of the rubber clamp that contacts the cut piece 300 can be made of silicone material, which will not excessively squeeze or scratch the cut piece 300. Using the rubber clamp instead of human hands allows for more precise and convenient extraction of the cut piece 300 that needs adjustment from a stack of cut pieces 300, further ensuring the safety of the cut pieces 300 and improving the efficiency of material collection.

[0032] Specifically, adjacent cavities 101 share the same longitudinal blade 110 or transverse blade 120, and there are no gaps between adjacent cavities 101. This allows for the cutting of as many cutting pieces 300 as possible from the sheet material, saving production materials and reducing the wear of the blade assembly 100. The "well" shape has a rectangular cutout in the middle. The spacing between adjacent vertical blades 110 and adjacent horizontal blades 120 is different. Therefore, each cavity 101 contains two parallel long blades and two parallel short blades. In order to ensure that the shape of the cut pieces 300 cut from each cavity 101 is consistent, a raised anti-fake blade 130 is provided on one side of each cavity 101. The long and short blades of the "well" shape are shared in pairs. Therefore, when the raised anti-fake blade 130 is provided on one side of the vertical blade 110, each vertical blade 110 has one less raised anti-fake blade 130 than the number of horizontal blades 120. Alternatively, when the raised anti-fake blade 130 is provided on one side of the horizontal blade 120, each horizontal blade 120 has one less raised anti-fake blade 130 than the number of vertical blades 110.

[0033] Understandably, the layout of the cavities 101 of the blade assembly 100 on the cutting die template is designed according to the width of the sheet material, and the raised anti-fake blade 130 is set as a semi-circular arc with a radius of 0.2 mm. One side of the cutting piece 300 has a raised anti-fake angle 310, while on the other side, when adjacent cavities 101 share a portion of the long or short blade, a groove matching the raised anti-fake angle 310 will appear on the cutting piece 300. The size of the raised anti-fake angle 310 is set such that the size of the groove on the opposite side does not affect the use of the cutting piece 300.

[0034] In this embodiment, the interval between two adjacent longitudinal blades 110 is 160 mm; the interval between two adjacent transverse blades 120 is 70 mm, which is used to fit the required size of the cutting slice 300.

[0035] Optionally, the cutting blade template also includes a blade plate 200. The blade plate 200 is a square with a side length of 1600 mm. The blade assembly 100 is embedded in the center of the blade plate 200. The edge of the blade assembly 100 is set at a preset distance from the edge of the blade plate 200. The blade plate 200, as an outer frame, can fix the blade assembly 100, enhance the structural stability of the cutting blade template, and also facilitate the smooth installation of the cutting blade template into the cutting mechanism.

[0036] Furthermore, to facilitate workers holding the cutting blade template, the blade plate 200 is provided with multiple handle positions 210 at intervals around the blade assembly 100, which allows workers to quickly pick up the cutting blade template from different angles without directly contacting the blade assembly 100 and incurring the risk of cuts. This makes the use of the cutting blade template safer.

[0037] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A cutting blade template, characterized in that, The device includes a blade assembly (100), which includes multiple longitudinal blades (110) and multiple transverse blades (120). The multiple longitudinal blades (110) are spaced apart, and the multiple transverse blades (120) are spaced apart. The longitudinal blades (110) and the transverse blades (120) are arranged at 90° to each other. A rectangular cutout between the intersections of two adjacent longitudinal blades (110) and two adjacent transverse blades (120) forms a mold cavity (101). The blade assembly (100) has a raised anti-foolproof blade (130) at the same position on the same side of each mold cavity (101).

2. The cutting blade template according to claim 1, characterized in that, Adjacent cavities (101) share the same longitudinal cutting edge (110) or the transverse cutting edge (120); Each of the longitudinal cutting edges (110) is provided with one less raised anti-fouling edge (130) than the number of the transverse cutting edges (120), or each of the transverse cutting edges (120) is provided with one less raised anti-fouling edge (130) than the number of the longitudinal cutting edges (110).

3. The cutting blade template according to claim 1, characterized in that, The raised anti-fouling blade (130) is set in a semi-circular arc shape.

4. The cutting blade template according to claim 1, characterized in that, The interval between two adjacent longitudinal cutting edges (110) is greater than the interval between two adjacent transverse cutting edges (120).

5. The cutting blade template according to claim 1, characterized in that, The cutting blade template also includes a blade plate (200), which is square in shape, and the blade assembly (100) is embedded in the center of the blade plate (200).

6. The cutting blade template according to claim 5, characterized in that, The edge of the blade assembly (100) is spaced at a predetermined distance from the edge of the blade plate (200).

7. The cutting blade template according to claim 5, characterized in that, The blade plate (200) has multiple handle positions (210) spaced around the blade assembly (100).

8. A cut-slice, characterized in that, The cutting blade is made by cutting according to any one of claims 1-7, wherein one side of the cutting blade has a raised anti-fool angle (310) formed by cutting with the raised anti-fool blade (130).

9. A cutting and storage system, characterized in that, The system includes a cutting blade template as described in any one of claims 1-7, the cutting blade template being mounted on the cutting mechanism; the cutting and storage system further includes a receiving box, the receiving box being located at the end of the conveying mechanism, the receiving box being provided with an ejection channel, the receiving box being used to stack cutting slices (300) along the extension direction of the ejection channel.

10. A cutting and storage system according to claim 9, characterized in that, The cutting and storage system also includes a rubber clip for picking up cut pieces (300) whose raised anti-foolproof corners (310) are not oriented in a plurality of stacked cut pieces (300).

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