Thermal insulation type resin roof tile forming device

Abstract

The utility model relates to the field of ancient tile processing, especially thermal type resin ancient tile forming device. The utility model provides a kind of can be in the defect detection of the double side of ancient tile after forming while ink jet marking, it is convenient for subsequent worker to quickly locate the ancient tile with problem, prevent defective product to flow into market, improve production efficiency and quality thermal type resin ancient tile forming device. A kind of thermal type resin ancient tile forming device, including support frame and heat insulation plate etc., support frame upper side is connected with heat insulation plate. The utility model makes ancient tile continue to move after extrusion forming, and the positive and negative two sides of ancient tile are detected by visual detector, and the existence defect starts electric spray gun and sprays ink mark, so that it can be in the defect detection of the double side of ancient tile after forming while ink jet marking, it is convenient for subsequent worker to quickly locate the ancient tile with problem, prevent defective product to flow into market, improve production efficiency and quality.

Description

Technical Field

[0001] This utility model relates to the field of ancient cylindrical tile processing, and in particular to a heat-insulating resin ancient cylindrical tile forming device. Background Technology

[0002] In the construction field, ancient barrel tiles, as a roofing material with unique cultural charm and traditional architectural style, have always been highly favored. With the continuous improvement of the requirements for material performance in modern buildings, heat-insulating resin ancient barrel tiles have emerged. They combine the advantages of resin materials such as light weight and corrosion resistance with good heat insulation performance. While meeting the appearance requirements of traditional buildings, they can also effectively improve the heat insulation effect of buildings and reduce energy consumption.

[0003] Existing resin-molded ancient barrel tiles typically involve placing the tile material on molding equipment, which then extrudes and molds the material. During processing, defects such as unevenness, cracks, and surface irregularities often appear on both sides of the ancient barrel tiles. Because current equipment lacks the function of detection and marking, some defective products cannot be identified and removed in a timely manner, easily leading to defective products entering the market. This makes it difficult for subsequent workers to quickly locate problematic ancient barrel tiles, affecting production efficiency and quality.

[0004] Therefore, it is necessary to design a heat-insulating resin ancient barrel tile forming device that can simultaneously perform defect detection on both sides of the ancient barrel tile after molding and inkjet marking, so as to facilitate subsequent workers to quickly locate the ancient barrel tiles with problems, prevent defective products from entering the market, and improve production efficiency and quality. Utility Model Content

[0005] To overcome the shortcomings of current equipment that lacks the function of detection and marking, resulting in some defective products not being identified and rejected in a timely manner, easily leading to defective products entering the market, and making it difficult for subsequent workers to quickly locate problematic ancient barrel tiles, thus affecting production efficiency and quality, this utility model provides a heat-insulating resin ancient barrel tile forming device that can simultaneously perform defect detection on both sides of the ancient barrel tiles after molding and inkjet marking, facilitating subsequent workers to quickly locate problematic ancient barrel tiles, preventing defective products from entering the market, and improving production efficiency and quality.

[0006] The technical implementation scheme of this utility model is as follows: a heat-insulating resin ancient cylindrical tile forming device, comprising a support frame, a connecting box, a heat insulation plate, a guillotine cutter, a forming block, a hot press roller, a motor, electric push rods, a bevel gear, a marking assembly, and a forming assembly. A heat insulation plate is connected to the upper side of the support frame, and a connecting box is connected to the front left side of the heat insulation plate. Two electric push rods are connected to the front and rear sides of the heat insulation plate, and the electric push rods and the processor are electrically connected via a control module. A guillotine cutter is connected between the telescopic ends of the two electric push rods on the right side, and a forming block is connected between the telescopic ends of the two electric push rods on the left side. The upper right side of the support frame is also connected to a forming block. The left side of the heat insulation plate is rotatably connected to two upper and lower hot pressure rollers. The right side of the connecting box is connected to two upper and lower motors. The inner rear side of the heat insulation plate is also connected to two left and right motors. The motors and the processor are electrically connected through a control module. The output shaft of the motor on the connecting box is connected to the front of the hot pressure rollers with bevel gears. Two adjacent bevel gears mesh with each other. A marking component for detecting and marking unqualified ancient cylindrical tiles is provided between the support frame and the heat insulation plate. A forming component for forming ancient cylindrical tiles is provided between the support frame and the heat insulation plate.

[0007] As a further preferred option, a feed plate is also included, with the feed plate connected to the right side of the support frame.

[0008] As a further preferred embodiment, the marking assembly includes an ink tank, a vision detector, and an electric spray gun. The ink tank is connected to the upper right side of the heat insulation plate, and vision detectors are connected to both the right side of the support frame and the right side of the heat insulation plate. The electric spray gun is connected to the lower side of the ink tank, and the vision detector and the electric spray gun are electrically connected.

[0009] As a further preferred option, the ink cartridge is made of a transparent material.

[0010] As a further preferred embodiment, the molding assembly includes a molding plate, a transmission assembly, a circular cutter, and molding rollers. The molding plate is connected to the upper left side of the support frame, and multiple molding rollers are rotatably connected to the lower part of the heat insulation plate. The output shafts of the motors on the inner rear side of the heat insulation plate are all connected to the adjacent molding rollers. The molding rollers are equipped with transmission assemblies, and two circular cutters, one in front and one behind, are rotatably connected to the middle of the heat insulation plate.

[0011] As a further preferred embodiment, the transmission assembly includes sprockets and chains, with sprockets connected to the rear of each forming roller, and sprockets wound around the two sprockets on the left and the two sprockets on the right.

[0012] Beneficial effects: 1. After the ancient cylindrical tile is extruded and formed, the ancient cylindrical tile continues to move. A visual detector is used to detect defects on both sides of the ancient cylindrical tile. If a defect is found, an electric spray gun is activated to spray ink to mark it. This allows for the simultaneous detection of defects on both sides of the ancient cylindrical tile after forming, making it easier for subsequent workers to quickly locate the problematic ancient cylindrical tile, preventing defective products from entering the market, and improving production efficiency and quality.

[0013] 2. This utility model uses a rotating hot press roller to move the ancient tile material into contact with the forming plate. The hot press roller preheats the ancient tile material, making it soft. The forming roller rotates and extrudes the material, and the forming block moves to extrude and reinforce the shape of the ancient tile. This allows the ancient tile material to be preheated and then transported for extrusion molding and shape reinforcement, reducing defects such as cracking and deformation, and improving molding efficiency and effect. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional cross-sectional view of the mold and other components of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the bevel gear and other components of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the forming roller and other components of this utility model.

[0018] The component names and serial numbers in the diagram are as follows: 1: Support frame, 2: Feeding plate, 3: Connecting box, 4: Ink tank, 5: Heat insulation plate, 6: Guillotine, 7: Forming block, 8: Hot press roller, 9: Vision detector, 10: Motor, 11: Electric push rod, 12: Electric spray gun, 13: Bevel gear, 14: Forming plate, 15: Transmission assembly, 16: Circular knife, 17: Forming roller. Detailed Implementation

[0019] First, it should be noted that in different described embodiments, the same components are given the same reference numerals or the same component names. The disclosure contained throughout this specification can be applied semantically to the same components having the same reference numerals or the same component names. The location descriptions selected in the specification, such as upper, lower, lateral, etc., also refer to the directly described and illustrated figures and are semantically applied to the new location when the location changes.

[0020] A heat-insulating resin ancient barrel tile forming device, such as Figures 1-4As shown, the assembly includes a support frame 1, a feeding plate 2, a connecting box 3, a heat insulation plate 5, a guillotine 6, a forming block 7, a hot press roller 8, a motor 10, electric push rods 11, a bevel gear 13, a marking assembly, and a forming assembly. The feeding plate 2 is connected to the right side of the support frame 1 for easy feeding. The heat insulation plate 5 is connected to the upper side of the support frame 1. The connecting box 3 is connected to the front left side of the heat insulation plate 5. Two electric push rods 11 are connected to the front and rear of the heat insulation plate 5. The electric push rods 11 are electrically connected to the processor via a control module. The guillotine 6 is connected between the telescopic ends of the two electric push rods 11 on the right side, and the forming block 7 is connected between the telescopic ends of the two electric push rods 11 on the left side. The upper right side of the support frame 1 is also connected to the forming block 7. The left side of the heat insulation plate 5 is rotatably connected to two upper and lower hot pressure rollers 8. The right side of the connecting box 3 is connected to two upper and lower motors 10. The inner rear side of the heat insulation plate 5 is also connected to two left and right motors 10. The motors 10 and the processor are electrically connected through the control module. The output shaft of the motor 10 on the connecting box 3 is connected to the front of the hot pressure roller 8 with bevel gears 13. The two adjacent bevel gears 13 mesh with each other. A marking component for detecting and marking unqualified ancient cylindrical tiles is provided between the support frame 1 and the heat insulation plate 5. A forming component for forming ancient cylindrical tiles is provided on the support frame 1 and the heat insulation plate 5.

[0021] like Figures 1-3 As shown, the marking assembly includes an ink tank 4, a vision detector 9, and an electric spray gun 12. The ink tank 4 is connected to the upper right side of the heat insulation plate 5. The ink tank 4 is made of transparent material to facilitate observation of the material usage. The right side of the support frame 1 and the right side of the heat insulation plate 5 are both connected to vision detectors 9. The lower side of the ink tank 4 is connected to the electric spray gun 12. The vision detector 9 and the electric spray gun 12 are electrically connected.

[0022] like Figure 4 As shown, the molding assembly includes a molding plate 14, a transmission assembly 15, a circular blade 16, and molding rollers 17. The molding plate 14 is connected to the upper left side of the support frame 1. Four molding rollers 17 are rotatably connected to the lower part of the heat insulation plate 5. The output shaft of the motor 10 on the inner rear side of the heat insulation plate 5 is connected to the adjacent molding rollers 17. The molding rollers 17 are provided with a transmission assembly 15, which includes a sprocket and a chain. The rear of each molding roller 17 is connected to a sprocket. Sprockets are wound around the two sprockets on the left and the two sprockets on the right. Two circular blades 16 are rotatably connected to the middle of the heat insulation plate 5.

[0023] When it is necessary to form heat-insulating resin ancient barrel tiles, this device can be used. The support frame 1 is brought into contact with the ground. Then, the cover on the ink tank 4 is removed, and washable ink is poured into the ink tank 4. The cover on the ink tank 4 is then replaced. The ink tank 4 is made of transparent material, making it easy to observe the material usage. The unformed ancient barrel tile material is then placed between the hot pressure rollers 8. Simultaneously, the processor starts the motor 10, which drives the hot pressure rollers 8 to rotate, causing the ancient barrel tile material to move and contact the forming plate 14. The hot pressure rollers 8 preheat the ancient barrel tile material, softening it. As the material continues to move, it contacts the forming roller 17. The motor 10 drives the corresponding forming roller 17 to rotate, causing the sprocket to rotate, which in turn drives the chain to rotate, thus forming the remaining tiles. The rotating roller 17 extrudes and molds the ancient cylindrical tile material, forming ancient cylindrical tiles, which are then conveyed. The ancient cylindrical tiles continue to move and come into contact with the circular cutter 16. Under the action of friction, the circular cutter 16 rotates and cuts off the excess parts on both sides of the ancient cylindrical tile, causing the ancient cylindrical tile to move between the forming blocks 7. Then, the processor starts the electric push rod 11 through the control module. The electric push rod 11 drives the upper forming block 7 to move and come into contact with the ancient cylindrical tile for extrusion molding, thereby achieving shape reinforcement. Then, the electric push rod 11 reverses its operation, causing the upper forming block 7 to move in the opposite direction and reset. During the movement, the ancient cylindrical tile material will slowly cool and solidify, thus enabling the ancient cylindrical tile material to be preheated before being conveyed for extrusion molding and shape reinforcement, reducing defects such as cracking and deformation, and improving molding efficiency and effect.

[0024] After the ancient cylindrical tile is extruded and formed, it continues to move. The visual detector 9 inspects both sides of the ancient cylindrical tile to check for defects on the surface. If a defect is found, the electric spray gun 12 is automatically activated, causing ink from the ink tank 4 to flow into the electric spray gun 12 and spray onto the surface of the ancient cylindrical tile for marking. After ink spraying, the electric spray gun 12 is turned off. This allows for simultaneous defect detection and marking on both sides of the ancient cylindrical tile after forming, making it easier for subsequent workers to quickly locate problematic ancient cylindrical tiles, preventing defective products from entering the market, and improving production efficiency and quality. The ancient cylindrical tile continues to move until it reaches a suitable length. Then, the electric push rod 11 operates, driving the guillotine 6 to move and cut the ancient cylindrical tile. The ancient cylindrical tile then moves along the material feeding plate 2 for material collection. The above operations are repeated to preheat, convey, extrude and form the ancient cylindrical tile, reinforce its shape, inspect, mark, and cut it until the ancient cylindrical tile processing is completed. Finally, the motor 10, hot press roller 8, visual detector 9, and electric push rod 11 are turned off.

[0025] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.

Claims

1. A heat-insulating resin-insulated ancient cylindrical tile forming device, characterized in that, The assembly includes a support frame (1), a connecting box (3), a heat insulation plate (5), a guillotine (6), a forming block (7), a hot press roller (8), a motor (10), an electric push rod (11), a bevel gear (13), a marking assembly, and a forming assembly. The heat insulation plate (5) is connected to the upper side of the support frame (1). The connecting box (3) is connected to the front left side of the heat insulation plate (5). The front and rear parts of the heat insulation plate (5) are connected to two electric push rods (11). The electric push rods (11) and the processor are electrically connected through a control module. The guillotine (6) is connected between the telescopic ends of the two electric push rods (11) on the right side. The forming block (7) is connected between the telescopic ends of the two electric push rods (11) on the left side. The upper right side of the support frame (1) is connected to the heat insulation plate (5). It is also connected to a molding block (7). The left side of the heat insulation plate (5) is rotatably connected to two upper and lower hot pressure rollers (8). The right side of the connecting box (3) is connected to two upper and lower motors (10). The inner side of the rear part of the heat insulation plate (5) is also connected to two left and right motors (10). The motors (10) and the processor are electrically connected through the control module. The output shaft of the motor (10) on the connecting box (3) is connected to the front part of the hot pressure roller (8) with bevel gears (13). The two adjacent bevel gears (13) mesh with each other. A marking component for detecting and marking unqualified ancient cylindrical tiles is provided between the support frame (1) and the heat insulation plate (5). A molding component for molding ancient cylindrical tiles is provided on the support frame (1) and the heat insulation plate (5).

2. The heat-insulating resin ancient cylindrical tile forming device according to claim 1, characterized in that, It also includes a feed plate (2), and the feed plate (2) is connected to the right side of the support frame (1).

3. The heat-insulating resin ancient cylindrical tile forming device according to claim 1, characterized in that, The marking assembly includes an ink tank (4), a vision detector (9), and an electric spray gun (12). The ink tank (4) is connected to the upper right side of the heat insulation plate (5). The vision detector (9) is connected to the right side of both the support frame (1) and the heat insulation plate (5). The electric spray gun (12) is connected to the lower side of the ink tank (4). The vision detector (9) and the electric spray gun (12) are electrically connected.

4. The heat-insulating resin ancient cylindrical tile forming device according to claim 3, characterized in that, The ink cartridge (4) is made of transparent material.

5. The heat-insulating resin ancient cylindrical tile forming device according to claim 1, characterized in that, The forming assembly includes a forming plate (14), a transmission assembly (15), a circular knife (16), and a forming roller (17). The forming plate (14) is connected to the upper left side of the support frame (1). Multiple forming rollers (17) are rotatably connected to the lower part of the heat insulation plate (5). The output shaft of the motor (10) on the inner rear side of the heat insulation plate (5) is connected to the adjacent forming roller (17). The transmission assembly (15) is provided on the forming roller (17). Two circular knives (16) are rotatably connected to the middle of the heat insulation plate (5).

6. The heat-insulating resin ancient cylindrical tile forming device according to claim 5, characterized in that, The transmission assembly (15) includes sprockets and chains. Sprockets are connected to the rear of the forming roller (17). Sprockets are wound between the two sprockets on the left and between the two sprockets on the right.

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