A fully automatic wine box packaging device

Abstract

This utility model relates to the field of wine box packaging technology, specifically a fully automatic wine box packaging device, including: a first frame, a first auxiliary roller, a detection mechanism, and a discharge mechanism; the detection mechanism consists of a bracket mounted on the first frame, an adjustable detection component mounted on the bracket, and an adjustment component disposed in a second clearance portion; the discharge mechanism consists of a second frame connected to the side wall of the first frame, multiple sets of discharge rollers rotatably connected to the second frame, and a pusher plate driven by a hydraulic rod and connected to the other side wall of the first frame. This utility model facilitates comprehensive inspection of wine boxes for defects through the detection mechanism; facilitates the discharge of defective wine boxes through the discharge mechanism; and facilitates the sorting of wine boxes conveyed on the first feeding roller through two sets of guiding mechanisms, avoiding tilting interference with detection and automatic packaging by the automatic wine box packaging mechanism, further improving packaging efficiency.

Description

Technical Field

[0001] This utility model relates to the field of wine box packaging technology, specifically a fully automatic wine box packaging device. Background Technology

[0002] After bulk spirits are repackaged, they need to be placed in boxes for easier transportation and to improve their appearance, and then the boxes are packaged.

[0003] Chinese Patent CN220448212U discloses a fully automatic Lectra wine box packaging device, relating to the field of automation technology. The proposed solution includes a conveyor and a folding mechanism installed inside the conveyor. The folding mechanism comprises a working component and a folding assembly. Through the cooperation of baffles, extrusion blocks, and push rods, after all the Lectra wine is placed inside the carton, the carton is transported by the conveyor. Under the action of the baffles, the upper front paper is folded. Then, under the action of the first hydraulic rod, the extrusion block is pushed forward. Under the resistance of the support block, the extrusion block bends downward to automatically fold the paper at the upper rear end of the carton. Finally, under the action of the second hydraulic rod, two sets of push rods are flipped to fold the paper on both sides of the carton inward, thus completing the automated carton folding operation and improving the efficiency of Lectra wine box packaging.

[0004] However, the above-mentioned publicly available solutions have the following shortcomings: the above-mentioned wine box packaging device cannot inspect the cartons on the conveyor. Once the internal or external coating of the carton is damaged, it will affect the packaging safety or appearance and interfere with the packaging efficiency. Utility Model Content

[0005] The purpose of this invention is to address the problems existing in the background technology by proposing a fully automatic wine box packaging device.

[0006] The technical solution of this utility model is as follows: A fully automatic wine box packaging device, comprising: a first frame on which multiple sets of first feeding rollers are rotatably connected; an automatic wine box packaging mechanism is provided on the first frame at one end away from the input end; and a first clearance portion is provided on the first frame near the input end; multiple sets of first auxiliary rollers are evenly distributed in the first clearance portion; one end of each first auxiliary roller is rotatably connected to the first frame; and a second clearance portion is formed between the ends of the multiple sets of first rollers away from the first frame; and a detection mechanism, comprising a bracket mounted on the first frame, an adjustable detection component mounted on the bracket, and an adjustment component provided in the second clearance portion. The measuring component is connected to the support via a hydraulic rod. The adjusting component includes: a lifting seat, which is connected to the bottom end of the first frame via a lifting mechanism, and the lifting seat corresponds to the second clearance part; a rotating seat, which is rotatably connected to the lifting seat; multiple sets of guide rollers, which are rotatably connected to the inner cavity of the rotating seat; multiple sets of second auxiliary rollers, which are rotatably connected to the inner cavity of the rotating seat; and a discharge mechanism, which consists of a second frame connected to the side wall of the first frame, multiple sets of discharge rollers rotatably connected to the second frame, and a pusher plate driven by a hydraulic rod and connected to the other side wall of the first frame. The pusher plate corresponds to the second frame and is positioned above the first feeding roller.

[0007] Preferably, the lengths of the multiple sets of first auxiliary rollers are not equal, and the projection shape of the second clearance portion corresponds to that of the rotating seat and the slide groove. In the initial state, the top height of the outer peripheral surface of the guide roller is consistent with the top height of the outer peripheral surface of the first feeding roller and the first auxiliary roller.

[0008] Preferably, the support is U-shaped, and the detection components are arranged in three sets, one set is located at the middle of the top of the support, and the other two sets of detection components are located above one side wall of the support and below the other side wall of the support, respectively.

[0009] Preferably, the detection assembly consists of a mounting base installed at the output end of the hydraulic rod, a fill light, and an industrial camera, with the fill light and industrial camera mounted on the mounting base.

[0010] Preferably, the first frame is provided with two sets of guiding mechanisms, which are respectively distributed at the input end of the first frame and near the input end of the automatic packaging mechanism for wine boxes.

[0011] Preferably, the guiding mechanism includes: a mounting housing, which is provided in two sets, and the two sets of mounting housings are respectively connected to the two side walls of the first frame via hydraulic rods; and a second feeding roller, which is provided in multiple sets, and the multiple sets of second feeding rollers are rotatably connected in the mounting housing.

[0012] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects: the detection mechanism facilitates comprehensive inspection of wine boxes; the discharge mechanism facilitates the discharge of defective wine boxes, avoiding interference with the automatic packaging of subsequent automatic wine box packaging mechanisms; the two sets of guiding mechanisms facilitate the sorting of wine boxes conveyed on the first feeding roller, avoiding tilting interference with detection and automatic packaging of the automatic wine box packaging mechanism, further improving packaging efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram showing the connection between the testing mechanism and the first frame of this utility model;

[0015] Figure 3 This is a schematic diagram of the adjustment component structure of this utility model.

[0016] Reference numerals in the attached drawings: 1. First frame; 101. Second frame; 2. First feeding roller; 201. First auxiliary roller; 202. Discharge roller; 203. Push plate; 3. Automatic packaging mechanism for wine boxes; 4. Support; 401. Mounting seat; 5. Lifting seat; 501. Slide groove; 502. Rotating shaft; 503. Rotating seat; 504. Slide rod; 505. Second auxiliary roller; 506. Guide roller; 6. Mounting shell; 601. Second feeding roller. Detailed Implementation

[0017] Example 1

[0018] like Figures 1 to 3As shown, this utility model proposes a fully automatic wine box packaging device, including: a first frame 1, a first auxiliary roller 201, a detection mechanism, and a discharge mechanism; multiple sets of first feeding rollers 2 are rotatably connected to the first frame 1, and an automatic wine box packaging mechanism 3 is provided on the first frame 1 at the end away from the input end for automatic packaging of wine boxes. The automatic wine box packaging mechanism 3 is prior art, and its specific structure and principle are detailed in the patent with authorization announcement number CN220448212U, and will not be repeated here. A first clearance part is provided on the first frame 1 near the input end; multiple sets of first auxiliary rollers 201 are provided, and the height of the top edge of the outer peripheral surface of the first auxiliary roller 201 is the same as the height of the top edge of the outer peripheral surface of the first feeding roller 2. Multiple sets of first auxiliary rollers 201 are evenly distributed in the first clearance portion. One end of each first auxiliary roller 201 is rotatably connected to the corresponding side wall on the first frame 1. A second clearance portion is formed between the ends of the multiple sets of first auxiliary rollers 201 that are away from the first frame 1. The detection mechanism consists of a bracket 4 mounted on the first frame 1, a detection component adjustablely mounted on the bracket 4, and an adjustment component located in the second clearance portion. The detection component is connected to the bracket 4 via a hydraulic rod. Detection components are provided at the top and side ends of the bracket 4. The adjustment component includes a lifting seat 5, a rotating seat 503, a guide roller 506, and a second auxiliary roller 505. The lifting seat 5 is connected to the bottom end of the first frame 1 via a lifting mechanism, which is a hydraulic rod. Seat 5 corresponds to the second clearance part; Rotary seat 503 is rotatably connected to lifting seat 5. A rotating shaft 502 is installed at the bottom of the rotating seat 503, and the rotating shaft 502 is rotatably connected to the lifting seat 5. A gear ring is provided on the rotating shaft 502, and a gear is meshed with the gear. The gear is driven to rotate by a motor. Multiple sets of sliding rods 504 are provided at the bottom of the rotating seat 503. A sliding groove 501 is provided on the lifting seat 5. The sliding rods 504 are slidably connected to the sliding groove 501 to improve the rotational stability of the rotating seat 503. Multiple sets of guide rollers 506 are provided, and the multiple sets of guide rollers 506 are rotatably connected to the inner cavity of the rotating seat 503. Multiple sets of second auxiliary rollers 505 are provided, and the multiple sets of second auxiliary rollers 505 are rotatably connected to the inner cavity of the rotating seat 503. The outer circumferential surface of the second auxiliary rollers 505 The top height is consistent with the top height of the outer peripheral surface of the guide roller 506; the discharge mechanism consists of a second frame 101 connected to the side wall of the first frame 1, multiple sets of discharge rollers 202 rotatably connected to the second frame 101, and a pusher plate 203 connected to the other side wall of the first frame 1 via a hydraulic rod. The pusher plate 203 corresponds to the second frame 101 and is positioned above the first feeding roller 2. The top height of the outer peripheral surface of the discharge roller 202 is consistent with the top height of the outer peripheral surface of the first feeding roller 2. It should be noted that the multiple sets of first feeding rollers 2, multiple sets of guide rollers 506, and multiple sets of discharge rollers 202 are driven to rotate by corresponding drive mechanisms. The drive mechanisms consist of a motor and a chain drive assembly, which is existing technology.

[0019] Furthermore, the lengths of the multiple sets of first auxiliary rollers 201 are not equal, and the projection shape of the second clearance part corresponds to that of the rotating seat 503 and the slide 501. In the initial state, the top height of the outer peripheral surface of the guide roller 506 is consistent with the top height of the outer peripheral surface of the first feeding roller 2 and the first auxiliary roller 201, so as to avoid interfering with the conveying of the wine box.

[0020] Furthermore, the bracket 4 is U-shaped, and there are three sets of detection components. One set is located at the top center of the bracket 4, and the other two sets of detection components are located above one side wall of the bracket 4 and below the other side wall of the bracket 4, respectively, which facilitates comprehensive detection of the inside and outside of the wine box.

[0021] Furthermore, the detection component consists of a mounting base 401 installed at the output end of the hydraulic rod, a supplementary light, and an industrial camera. The supplementary light and the industrial camera are mounted on the mounting base 401. It should be noted that the industrial camera is used in conjunction with a vision inspection system. This system is existing technology and uses the camera to scan the wine box, combined with AI algorithms to check whether the wine box is intact, thereby improving detection efficiency.

[0022] In this embodiment, the wine box is placed on the first feeding roller 2 on the first frame 1 and conveyed. When the wine box reaches the appropriate position on the multiple sets of guide rollers 506 (a photoelectric sensor is provided at the input end of the bracket 4 to detect whether the wine box has reached the set position), the controller pauses the drive mechanism of the first feeding roller 2 and the guide roller 506. The controller starts the hydraulic rod to drive the lifting seat 5 to move upward to the appropriate position. Then, the controller starts each set of hydraulic rods to drive the corresponding mounting seat 401 to adjust according to the size of the wine box. Next, the controller starts the motor to drive the rotating seat 503 to rotate slowly and uniformly along the lifting seat 5. The three sets of detection mechanisms perform a comprehensive scan and detection of the upper part and lower part of the inner wall of the wine box. After the detection is completed... Afterwards, the guide roller 506 is driven down by the hydraulic rod to return to its initial position. At the same time, the rotation of the guide roller 506 drives the wine box to be conveyed towards the output end of the bracket 4 by multiple sets of first feeding rollers 2 until the wine box moves to the automatic packaging mechanism 3 for automatic packaging. If the wine box is detected to be damaged, when the first feeding roller 2 conveys the wine box to the input end of the second frame 101, (an infrared sensor is set at the pushing end of the pusher plate 203. After detecting that the defective wine box is in place, the pusher plate 203 is started after a delay of 0.5 seconds to ensure that the wine box is completely in the pushing area), the pusher plate 203 is driven by the hydraulic rod to push the defective wine box towards the discharge roller 202, and then the defective wine box is discharged by the discharge roller 202.

[0023] Example 2

[0024] like Figure 1As shown, the fully automatic wine box packaging device proposed in this utility model, compared with Embodiment 1, has two sets of guiding mechanisms on the first frame 1. The two sets of guiding mechanisms are respectively distributed at the input end of the first frame 1 and near the input end of the automatic wine box packaging mechanism 3.

[0025] Furthermore, the guiding mechanism includes a mounting shell 6 and a second feeding roller 601; two sets of mounting shells 6 are provided, and the two sets of mounting shells 6 are respectively connected to the two side walls of the first frame 1 through hydraulic rods; multiple sets of second feeding rollers 601 are provided, and multiple sets of second feeding rollers 601 are rotatably connected in the mounting shell 6; an infrared distance sensor is provided between the two sets of mounting shells 6, and the infrared distance sensor consists of a transmitter and a receiver.

[0026] In this embodiment, the controller activates the hydraulic rod to move the corresponding mounting shell 6. When the two sets of mounting shells 6 approach each other, multiple sets of second feeding rollers 601 align the wine boxes, preventing tilting during transport from interfering with the automatic packaging mechanism 3 and improving packaging efficiency. An infrared distance sensor is used to detect the distance between the two sets of mounting shells 6, which can then be adjusted according to the width of the transported wine box relative to the first frame 1 to avoid excessive or insufficient clamping force and further improve the adjustment accuracy of the wine box.

[0027] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A fully automatic wine box packaging device, characterized in that, include: A first frame (1) is rotatably connected to a plurality of first feeding rollers (2). An automatic packaging mechanism (3) for wine boxes is provided on the first frame (1) at one end away from the input end. A first clearance part is provided on the first frame (1) near the input end. The first auxiliary roller (201) is provided in multiple sets. The multiple sets of first auxiliary rollers (201) are evenly distributed in the first clearance portion. One end of the first auxiliary roller (201) is rotatably connected to the first frame (1). A second clearance portion is formed between the multiple sets of first auxiliary rollers (201) and the ends away from the first frame (1). The testing mechanism comprises a bracket (4) mounted on a first frame (1), an adjustable testing component mounted on the bracket (4), and an adjustment component disposed in a second clearance portion. The testing component is connected to the bracket (4) via a hydraulic rod. The adjustment component includes: The lifting seat (5) is connected to the bottom end of the first frame (1) through a lifting mechanism, and the lifting seat (5) corresponds to the second clearance part; Rotary seat (503), which is rotatably connected to lifting seat (5); The guide roller (506) is provided in multiple sets, and the multiple sets of guide rollers (506) are rotatably connected to the inner cavity of the rotating seat (503); And a second auxiliary roller (505), which is provided in multiple sets, and the multiple sets of second auxiliary rollers (505) are rotatably connected to the inner cavity of the rotating seat (503); The discharge mechanism consists of a second frame (101) connected to the side wall of the first frame (1), multiple sets of discharge rollers (202) rotatably connected to the second frame (101), and a pusher plate (203) connected to the other side wall of the first frame (1) by a hydraulic rod. The pusher plate (203) corresponds to the second frame (101) and is positioned above the first feed roller (2).

2. The fully automatic wine box packaging device according to claim 1, characterized in that, Multiple sets of first auxiliary rollers (201) have different lengths. The second clearance part corresponds to the projection shape of the rotating seat (503) and the chute (501). In the initial state, the top height of the outer peripheral surface of the guide roller (506) is consistent with the top height of the outer peripheral surface of the first feeding roller (2) and the first auxiliary roller (201).

3. The fully automatic wine box packaging device according to claim 1, characterized in that, The bracket (4) is U-shaped and has three sets of detection components. One set is located at the top center of the bracket (4), and the other two sets of detection components are located above one side wall of the bracket (4) and below the other side wall of the bracket (4).

4. The fully automatic wine box packaging device according to claim 3, characterized in that, The detection assembly consists of a mounting base (401) installed at the output end of the hydraulic rod, a fill light, and an industrial camera, with the fill light and industrial camera mounted on the mounting base (401).

5. The fully automatic wine box packaging device according to claim 1, characterized in that, Two sets of guiding mechanisms are provided on the first frame (1), and the two sets of guiding mechanisms are respectively located at the input end of the first frame (1) and near the input end of the automatic packaging mechanism (3) for wine boxes.

6. The fully automatic wine box packaging device according to claim 5, characterized in that, The guidance mechanism includes: The mounting shell (6) is provided in two sets, and the two sets of mounting shells (6) are respectively connected to the two side walls of the first frame (1) through hydraulic rods; And a second feeding roller (601), which is provided in multiple sets, and the multiple sets of second feeding rollers (601) are rotatably connected in the mounting housing (6).

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