A network transformer disc dismounting device

Abstract

The utility model is suitable for network transformer processing technical field discloses a kind of network transformer disc dismantling device, second installation stand is uniformly had in both ends of installation platform side, two groups of second installation stand top side are between being provided with connecting crossbeam, and connecting crossbeam is set on installation platform outside upper side, and the side away from connecting crossbeam of installation platform is provided with self-made synchronous belt module, full material disc positioning mechanism is set in self-made synchronous belt module top, two groups of top side are provided with module mounting plate, and synchronous belt module is set in template mounting plate side, and installation platform top is provided with baffle material disc cylinder, two groups of second installation stand top are provided with second linear slide rail.The utility model technical scheme can realize the automatic feeding, positioning, disc changing and empty tray recycling of material tray, without manual intervention throughout, simultaneously, each actuating mechanism is controlled by control system to realize unified timing control, action is coherent without interference, degree of automation is high, improves disc dismantling efficiency.

Description

Technical Field

[0001] This utility model applies to the field of network transformer processing technology, and in particular relates to a network transformer disassembly device. Background Technology

[0002] Currently, network transformers, as key components in electronic communication equipment, are widely used in various network terminal devices such as routers, switches, and network cards. Their main function is to achieve signal coupling, isolation, impedance matching, and electromagnetic interference suppression, ensuring stable transmission of network signals. In the large-scale production process of network transformers, disassembly is an indispensable and important step, which requires removing individual network transformers loaded in batches from the material trays for subsequent testing, welding, assembly, and other processes.

[0003] However, in existing technologies, the overall clamping precision of the device is insufficient. Due to the small size of individual network transformers, existing clamping mechanisms lack sophisticated position adjustment components, making them prone to positioning deviations during handling. This can lead to products falling or colliding with the edge of the tray, causing damage. Furthermore, their adaptability is limited. Different specifications of network transformer trays have different sizes and product arrangements, and the adjustment components of existing equipment are rudimentary, making it difficult to quickly adapt to the dismantling requirements of different specifications, resulting in poor versatility. Therefore, we propose a network transformer dismantling device. Utility Model Content

[0004] The main purpose of this utility model is to provide a network transformer disassembly device, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A network transformer dismantling device includes an installation platform and two sets of first installation stands. Each side of the installation platform has a second installation stand. A connecting horizontal plate is provided between the top sides of the two sets of second installation stands, and the connecting horizontal plate is located on the upper outer side of the installation platform. A self-made synchronous belt module is provided on the side of the installation platform away from the connecting horizontal plate. A full-load tray positioning mechanism is provided on the top of the self-made synchronous belt module.

[0007] Both sets of top sides are provided with module mounting plates, and the modules mounting plates are provided with synchronous belt modules on their sides;

[0008] The installation platform is equipped with a baffle cylinder on its top.

[0009] As an optional solution to the technical solution of this application, the top of both sets of the second mounting bases is provided with a second linear slide rail, and the connecting horizontal plate and the second linear slide rail are connected by transmission. The side of the connecting horizontal plate is provided with a drag chain, and several sets of pusher cylinder assemblies are equidistantly arranged on the surface of the connecting horizontal plate.

[0010] As an optional solution to the technical solution of this application, the synchronous belt module is connected to a cylinder mounting plate on its side. The top surface of the cylinder mounting plate is provided with an eight-position air distribution block, the bottom of the cylinder mounting plate is provided with a gripper cylinder, and the top of the cylinder mounting plate is provided with a pen-shaped cylinder.

[0011] As an optional solution to the technical solution of this application, the installation platform is provided with a full material tray positioning mechanism on its side, the full material tray positioning mechanism is connected to a first linear slide rail on its side, the full material tray positioning mechanism is provided with a baffle mechanism on its side, and a stepping synchronous belt module is provided on the side of the baffle mechanism.

[0012] As an optional solution to the technical solution of this application, a detection photoelectric sensor is provided on the side of the full-load tray positioning mechanism, and a photoelectric switch is provided on the outside of the self-made synchronization module.

[0013] As an optional solution to the technical solution of this application, multiple sets of guide bars are equidistantly arranged on the outer top of the installation platform, and the guide bars are located below the connecting horizontal plate and the push plate cylinder assembly.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The present application discloses a network transformer dismantling device. This device integrates a full-pan positioning mechanism, a baffle mechanism, a push-pan cylinder assembly, and other automated pan handling components. With the signal feedback of a photoelectric switch, it can realize automatic pan feeding, positioning, pan changing, and empty pan recycling without manual intervention. At the same time, all actuators are controlled by a unified timing control system, with smooth and interference-free actions, high degree of automation, and improved dismantling efficiency. In addition, with the coordinated control of the detection photoelectric and stepper synchronous belt module, it realizes precise picking and placing and stable conveying of network transformers. The detection photoelectric can accurately identify the product position, and the stepper synchronous belt module provides fine displacement adjustment to ensure that the gripper cylinder is accurately aligned with the product. The surface design of the synchronous belt module and the self-made synchronous belt module and the synchronization with the action of the gripping mechanism avoid positional deviation during product transfer, significantly reducing the risk of product falling and damage.

[0016] 2. The network transformer dismantling device of this application has an adjustable gripper cylinder opening and closing range via a pen-shaped cylinder. The conveying speed of the synchronous belt module and the self-made synchronous belt module can be flexibly adjusted by the control system. The positioning parameters of the full material tray positioning mechanism can be adaptively adjusted according to the tray specifications, so that the device can quickly adapt to network transformer trays of different sizes and different arrangements without large-scale component replacement, thus improving the applicability of the equipment. Attached Figure Description

[0017] Figure 1This is a schematic diagram of the overall structure of a network transformer disassembly device according to the present invention.

[0018] Reference numerals: 1. Connecting horizontal plate; 2. Stepping synchronous belt module; 3. Pen-shaped cylinder; 4. Eight-position air distribution block; 5. Cylinder mounting plate; 6. Gripper cylinder; 7. Synchronous belt module; 8. Module mounting plate; 9. First mounting stand; 10. Baffle mechanism; 11. Full material tray positioning mechanism; 12. Self-made synchronous belt module; 13. Photoelectric switch; 14. Detection photoelectric sensor; 15. First linear slide rail; 16. Second mounting stand; 17. Mounting platform; 18. Baffle cylinder; 19. Second linear slide rail; 20. Cable drag chain; 21. Guide bar; 22. Pusher cylinder assembly. Detailed Implementation

[0019] like Figure 1 As shown, this utility model provides a technical solution: a network transformer disassembly device, wherein a second mounting base 16 is provided at both ends of the side of the mounting platform 17, a connecting horizontal plate 1 is provided between the top sides of the two sets of second mounting bases 16, and the connecting horizontal plate 1 is provided on the upper outer side of the mounting platform 17, a self-made synchronous belt module 12 is provided on the side of the mounting platform 17 away from the connecting horizontal plate 1, a full material tray positioning mechanism 11 is provided on the top of the self-made synchronous belt module 12, a module mounting plate 8 is provided on the two sets of top sides, and a synchronous belt module 7 is provided on the side of the module mounting plate.

[0020] The synchronous belt module 7 is connected to a cylinder mounting plate 5 on its side. The top surface of the cylinder mounting plate 5 is provided with an eight-position air distribution block 4. The bottom of the cylinder mounting plate 5 is provided with a gripper cylinder 6. The top of the cylinder mounting plate 5 is provided with a pen-shaped cylinder 3.

[0021] The product gripping mechanism is one of the core components of this device. It mainly consists of a gripper cylinder 6, a pen-shaped cylinder 3, a cylinder mounting plate 5, and an eight-position air distribution block 4. The cylinder mounting plate 5 is mounted on the slider of the synchronous belt module 7, which is mounted on the module mounting plate 8. The module mounting plate 8 is fixed to the side of the first mounting stand 9 by bolts, thus providing overall support for the gripping mechanism. The gripper cylinder 6 uses wear-resistant nylon material for its grippers to prevent scratches on the surface of the network transformer during gripping. The pen-shaped cylinder 3 is mounted on the side of the gripper cylinder 6 and is linked with it. It can adjust the opening and closing range of the grippers through telescopic movements to accommodate network transformer units of different sizes. The eight-position air distribution block 4 is fixed to the upper part of the cylinder mounting plate 5 and is connected to the gripper cylinder 6, the pen-shaped cylinder 3, and other pneumatic components through air pipes to achieve air path control of each cylinder. It is equipped with precision air valves to accurately adjust the operating pressure and speed of each cylinder, ensuring the smoothness of the gripping action.

[0022] Both sets of the second mounting bases 16 are provided with a second linear slide rail 19 at the top, and the connecting horizontal plate 1 and the second linear slide rail 19 are connected in a transmission manner. The connecting horizontal plate 1 is provided with a drag chain 20 on its side, and a number of pusher cylinder assemblies 22 are provided at equal intervals on the surface of the connecting horizontal plate 1.

[0023] The installation platform 17 is provided with a full material tray positioning mechanism 11 on its side. The full material tray positioning mechanism 11 is connected to a first linear slide rail 15 on its side. The full material tray positioning mechanism 11 is provided with a baffle mechanism 10 on its side.

[0024] To achieve automated processing of the material trays, the device is also equipped with a tray baffle mechanism 10, a full tray positioning mechanism 11, a tray baffle cylinder 18, and a tray pusher cylinder assembly 22. The full tray positioning mechanism 11, through the cooperation of positioning pins and sensors, achieves precise positioning of the full tray, ensuring that the individual network transformers on the tray correspond to the material picking positions of the clamping mechanism. The tray baffle mechanism 10 is located behind the full tray positioning mechanism 11 and can block or release the tray through telescopic movement to achieve orderly feeding of the tray. The tray pusher cylinder assembly 22 is installed at the discharge end of the installation platform 17. When the network transformers in the tray are completely removed, the tray pusher cylinder assembly 22 is activated to push the empty tray to the designated recycling area, completing the automatic replacement of the tray.

[0025] The full-load tray positioning mechanism 11 is equipped with a detection photoelectric sensor 14 on its side, and the self-made synchronization module is equipped with a photoelectric switch 13 on its outer side.

[0026] To ensure automated operation and precise control of the equipment, the device is equipped with sensing components such as photoelectric switch 13 and detection photoelectric sensor 14. The photoelectric switch 13 is installed on the side of the full material tray positioning mechanism 11 to detect whether the material tray has reached the designated position. When the material tray is in place, the photoelectric switch 13 sends a signal to the control system to trigger subsequent positioning and picking actions. The detection photoelectric sensor 14 is installed below the gripper cylinder 6 to identify the specific position of the network transformer in the material tray. Through the signal feedback of the detection photoelectric sensor 14, the control system can accurately control the movement of the stepper synchronous belt module 72 and the gripper cylinder 6 to ensure that the gripper is accurately aligned with the product.

Claims

1. A network transformer dismantling device, comprising an installation platform (17) and two sets of first installation stands (9), characterized in that: The installation platform (17) has a second mounting base (16) at both ends of its side. A connecting horizontal plate (1) is provided between the top sides of the two sets of second mounting bases (16), and the connecting horizontal plate (1) is located above the outside of the installation platform (17). A self-made synchronous belt module (12) is provided on the side of the installation platform (17) away from the connecting horizontal plate (1). A full material tray positioning mechanism (11) is provided on the top of the self-made synchronous belt module (12). The two sets of top sides are provided with module mounting plates (8), and the modules are provided with synchronous belt modules (7) on the side. The installation platform (17) is equipped with a baffle cylinder (18) on top.

2. The network transformer dismantling device according to claim 1, characterized in that: The top of each of the two sets of second mounting bases (16) is provided with a second linear slide rail (19), and the connecting plate (1) and the second linear slide rail (19) are connected by transmission. The side of the connecting plate (1) is provided with a drag chain (20), and several sets of pusher cylinder assemblies (22) are provided at equal intervals on the surface of the connecting plate (1).

3. The network transformer dismantling device according to claim 1, characterized in that: The synchronous belt module (7) is connected to a cylinder mounting plate (5) on its side. An eight-position air distribution block (4) is provided on the top surface of the cylinder mounting plate (5). A gripper cylinder (6) is provided at the bottom of the cylinder mounting plate (5). A pen-shaped cylinder (3) is provided at the top of the cylinder mounting plate (5).

4. The network transformer dismantling device according to claim 1, characterized in that: The installation platform (17) is provided with a full material tray positioning mechanism (11) on the side. The full material tray positioning mechanism (11) is connected to a first linear slide rail (15) on the side. The full material tray positioning mechanism (11) is provided with a baffle mechanism (10) on the side. The baffle mechanism (10) is provided with a stepping synchronous belt module (2) on the side.

5. The network transformer dismantling device according to claim 4, characterized in that: The full-load tray positioning mechanism (11) is provided with a detection photoelectric sensor (14) on its side, and the self-made synchronization module is provided with a photoelectric switch (13) on its outside.

6. The network transformer disassembly device according to claim 1, characterized in that: The installation platform (17) has multiple sets of guide strips (21) equidistantly arranged on the outer top of the platform, and the guide strips (21) are located below the connecting horizontal plate (1) and the push plate cylinder assembly (22).

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