Full-automatic integrated patch gluing machine

Abstract

This utility model relates to the field of glass processing technology, and in particular to a fully automatic integrated glass bonding and gluing machine. The fully automatic integrated glass bonding and gluing machine includes: a base, a glass body placed on top of the base, an electric push rod fixedly connected to the top of the base, an extrusion plate fixedly connected to the output end of the electric push rod, adjusting plates equidistantly installed on the top of the base, a first clamping plate fixedly connected to the side of the adjusting plate closest to the glass body, a second clamping plate fixedly connected to the side of the adjusting plate closest to the glass body, a scraper plate installed between multiple sets of corresponding first and second clamping plates, a driving component for moving the adjusting plates, a reciprocating component for reciprocating movement of the scraper plate installed inside the multiple sets of first clamping plates, and an adjusting component for changing the position of the adjusting plates. The fully automatic integrated glass bonding and gluing machine provided by this utility model has the advantages of precise clamping, automatic scraping, and flexible adjustment.

Description

Technical Field

[0001] This utility model relates to the field of glass processing technology, and in particular to a fully automatic integrated glass bonding and gluing machine. Background Technology

[0002] In the construction and home decoration industry, insulated glass has become the mainstream material for components such as doors, windows and curtain walls due to its excellent heat insulation and sound insulation performance. In the production process of small insulated glass, the assembly process is a key step, which requires the two pieces of glass to be precisely aligned and tightly bonded to ensure the airtightness and structural strength of the glass. With the increasing market demand for small insulated glass, the efficiency and quality of traditional manual operation can no longer meet the production requirements.

[0003] Currently, the bonding and sealing of small insulating glass units mostly relies on manual labor. Workers need to manually align the upper and lower glass panes, which can easily lead to misalignment due to visual errors or operator fatigue, affecting the precision of the finished product. In addition, excess glue that overflows after sealing also needs to be scraped off manually, which is not only inefficient but also results in inconsistent sealing and appearance defects. Although existing automated equipment can partially replace manual labor, it suffers from problems such as limited functionality and poor flexibility, making it difficult to adapt to the production of small insulating glass units of different sizes. There is an urgent need to develop integrated and intelligent processing equipment to improve production efficiency and product quality.

[0004] Therefore, it is necessary to provide a new fully automatic integrated sheet bonding and gluing machine to solve the above-mentioned technical problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a fully automatic integrated sheet bonding and gluing machine.

[0006] The fully automatic integrated sheet bonding and gluing machine provided by this utility model includes: a base, a glass body placed on top of the base, an electric push rod fixedly connected to the top of the base, an extrusion plate for extruding the glass body fixedly connected to the output end of the electric push rod, an adjusting plate equidistantly installed on the top of the base, a first clamping plate fixedly connected to the side of the adjusting plate near the glass body, a second clamping plate fixedly connected to the side of the adjusting plate near the glass body, a scraper for scraping off excess glue installed between multiple sets of corresponding first and second clamping plates, a driving component for driving the adjusting plate to move installed on the top of the base, a reciprocating component for reciprocating the scraper to move back and forth installed inside multiple sets of first clamping plates, and an adjusting component for changing the position of the adjusting plate installed on the top of the base.

[0007] Preferably, the drive assembly includes: a guide column, a first drive motor, a turntable, and a slide plate. The top of the base is provided with a first sliding groove at equal intervals. The base is slidably connected to the guide column through the first sliding groove. The first drive motor is fixedly connected inside the base. The output end of the first drive motor is fixedly connected to the turntable. The turntable is provided with a guide rail at equal intervals inside. The guide column passes through the guide rail and is fixedly connected to the slide plate.

[0008] Preferably, the reciprocating assembly includes: a rack, a second drive motor, and a gear. The first clamping plate is hollow inside. A rack is fixedly connected inside the first clamping plate. A second drive motor is slidably connected to the top of the first clamping plate. A gear is fixedly connected to the output end of the second drive motor. The gear meshes with the rack. The output end of the second drive motor is rotatably connected to the scraper.

[0009] Preferably, the adjustment component includes a threaded rod and a knob. The threaded rod is threadedly connected to the inside of the slide plate. The threaded rod is fixedly connected to the corresponding adjustment plate. A knob is fixedly connected to one end of the threaded rod. A second slide groove is provided on the top of the slide plate, and the adjustment plate slides in the corresponding second slide groove.

[0010] Preferably, the top of the first clamping plate is provided with an auxiliary groove, and the bottom of the first drive motor is fixedly connected to an auxiliary plate, which slides in the corresponding auxiliary groove.

[0011] Preferably, the guide rail is designed in an arc shape.

[0012] Preferably, the sides of the scraper are designed with bevels.

[0013] Compared with related technologies, the fully automatic integrated sheet bonding and gluing machine provided by this utility model has the following beneficial effects: Precise clamping: This device drives the turntable to rotate via the output of the first drive motor. The turntable then drives the guide column to slide in the first groove via the guide rail. The guide column drives the slide plate to move, thereby causing the first clamping plate and the second clamping plate to approach and clamp the glass body via the adjustment plate on the slide plate. Compared with manual alignment, automatic alignment eliminates the problem of glass misalignment caused by visual errors and operator fatigue, ensuring that the upper and lower glass pieces are precisely aligned. This effectively improves the dimensional accuracy and structural stability of the finished glass body and reduces the scrap rate.

[0014] Automatic glue scraping: The rack, gears and second drive motor in the reciprocating assembly work together to drive the scraper to move automatically back and forth along the edge of the glass, quickly and evenly scraping off the overflowing glue. Compared with manual scraping, this method not only greatly improves work efficiency, but also ensures the consistency of the scraping effect, avoids poor sealing or appearance defects, and significantly improves the sealing performance and surface aesthetics of the glass body.

[0015] Flexible adjustment: The adjustment component adopts a threaded rod and knob design, allowing operators to quickly change the position of the adjustment plate on the slide by rotating the knob, thereby flexibly adjusting the clamping distance and the glue scraping path. This design enables the equipment to adapt to the production of glass bodies of different sizes and specifications, solving the problems of single function and poor flexibility of traditional automated equipment, significantly enhancing the equipment's versatility and production adaptability, and meeting diverse market demands. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the fully automatic integrated sheet bonding and gluing machine provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the base. Figure 3 for Figure 1 The diagram shows the structure of the turntable. Figure 4 for Figure 3 The diagram shows the structure of the adjustment component; Figure 5 for Figure 3 The diagram shows the structure of the reciprocating component.

[0017] The following are the labels in the diagram: 1. Base; 2. Glass body; 3. Electric push rod; 4. Extrusion plate; 5. Adjustment plate; 6. First clamping plate; 7. Second clamping plate; 8. Scraper plate; 21. Guide column; 22. First drive motor; 23. Turntable; 24. Slide plate; 25. First slide groove; 26. Guide rail; 31. Rack; 32. Second drive motor; 33. Gear; 41. Threaded rod; 42. Knob. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely for explaining the present utility model and are not intended to limit the present utility model.

[0019] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0020] Please see Figures 1 to 5A fully automatic integrated glass sheet bonding and gluing machine includes: a base 1, a glass body 2 placed on top of the base 1, an electric push rod 3 fixedly connected to the top of the base 1, an extrusion plate 4 for extruding the glass body 2 fixedly connected to the output end of the electric push rod 3, an adjustment plate 5 equidistantly installed on the top of the base 1, a first clamping plate 6 fixedly connected to the side of the adjustment plate 5 near the glass body 2, a second clamping plate 7 fixedly connected to the side of the adjustment plate 5 near the glass body 2, a scraper 8 for scraping off excess glue installed between multiple sets of corresponding first clamping plates 6 and second clamping plates 7, a drive assembly for driving the adjustment plate 5 to move installed on the top of the base 1, a reciprocating assembly for reciprocating the scraper 8 installed inside multiple sets of first clamping plates 6, an adjustment assembly for changing the position of the adjustment plate 5 installed on the top of the base 1, and the scraper 8 having an angled design on both sides.

[0021] It should be noted that compared to manual alignment, automatic alignment eliminates the problem of glass misalignment caused by visual errors and operator fatigue, ensuring that the upper and lower glass pieces are precisely aligned, effectively improving the dimensional accuracy and structural stability of the finished glass body 2, reducing the scrap rate. The beveled design on both sides of the glue scraper 8 ensures that the glue scraping process is smooth and without residue. Compared with manual glue scraping, this method is more efficient and the glue scraping effect is uniform.

[0022] Please see Figures 1 to 3 The driving assembly includes: a guide post 21, a first drive motor 22, a turntable 23, and a sliding plate 24. The top of the base 1 has equidistant first sliding grooves 25. The base 1 is slidably connected to the guide post 21 via the first sliding grooves 25. The first drive motor 22 is fixedly connected inside the base 1. The output end of the first drive motor 22 is fixedly connected to the turntable 23. The turntable 23 has equidistant guide rails 26 inside. The guide post 21 passes through the guide rails 26 and is fixedly connected to the sliding plate 24. The adjustment assembly includes: a threaded rod 41 and a knob 42. The sliding plate 24 has a threaded connection to the threaded rod 41, which is fixedly connected to the corresponding adjustment plate 5. One end of the threaded rod 41 is fixedly connected to the knob 42. The top of the sliding plate 24 has a second sliding groove, in which the adjustment plate 5 slides. The top of the first clamping plate 6 has an auxiliary groove, and the bottom of the first drive motor 22 is fixedly connected to an auxiliary plate, which slides within the corresponding auxiliary groove. The guide rail 26 has an arc-shaped design.

[0023] It should be noted that the arc-shaped guide rail 26 enables the rotation of the turntable 23 to force the guide column 21 to move in a straight line within the first slide groove 25, thereby driving the slide plate 24 to move synchronously.

[0024] Please see Figures 1 to 5The reciprocating assembly includes a rack 31, a second drive motor 32, and a gear 33. The first clamping plate 6 is hollow inside. The rack 31 is fixedly connected inside the first clamping plate 6. The second drive motor 32 is slidably connected to the top of the first clamping plate 6. The output end of the second drive motor 32 is fixedly connected to the gear 33. The gear 33 meshes with the rack 31. The output end of the second drive motor 32 is rotatably connected to the scraper plate 8.

[0025] It should be noted that since the rack 31 is fixed, the rotation of the gear 33 drives the second drive motor 32 to slide along the top of the first clamping plate 6.

[0026] The working principle of the fully automatic integrated sheet bonding and gluing machine provided by this utility model is as follows: Glass body 2 clamping: After the operator places the two glass bodies 2 that have been glued on the base 1, the first drive motor 22 is started. The output end of the motor drives the turntable 23 to rotate. The arc-shaped guide rail 26 inside the turntable 23 rotates accordingly. Since the guide post 21 passes through the guide rail 26 and is fixedly connected to the slide plate 24, the rotation of the turntable 23 forces the guide post 21 to make linear motion in the first slide groove 25, thereby driving the slide plate 24 to move synchronously. The movement of the slide plate 24 drives the adjustment plate 5 and its first clamping plate 6 and second clamping plate 7 to move closer to the glass body 2 until precise clamping is achieved. This process replaces manual alignment with mechanical transmission, eliminates visual errors and operator fatigue, and ensures the alignment accuracy of the glass body 2. 2-piece glass body After the glass body 2 is clamped and fixed, the electric push rod 3 is started, and its output end pushes the extrusion plate 4 to move towards the glass body 2. The extrusion plate 4 applies uniform pressure to make the two glass bodies 2 fit tightly together, squeeze out the excess air in the middle and compact the sealant layer. The precise control of the electric push rod 3 ensures that the extrusion force is stable and adjustable, avoiding problems such as loose bonding or glass breakage caused by uneven manual extrusion force, and improving the structural stability of the glass body 2. Excess adhesive scraping After the glass body 2 is pressed together, the second drive motor 32 is started. The gear 33 at its output end meshes with the rack 31 fixed inside the first clamping plate 6. Since the rack 31 is fixed, the rotation of the gear 33 drives the second drive motor 32 to slide along the top of the first clamping plate 6. The auxiliary plate slides synchronously in the auxiliary groove to ensure smooth movement. At the same time, the second drive motor 32 drives the scraper 8 to rotate, so that it moves along the edge of the glass in a scraping manner to scrape off the excess glue. The bevel design on both sides of the scraper 8 ensures that the scraping process is smooth and without residue. Compared with manual scraping, this method is more efficient and the scraping effect is uniform. Size adjustment: When dealing with glass bodies 2 of different sizes, the operator rotates the knob 42, which drives the threaded rod 41 to rotate. Since the threaded rod 41 is threadedly connected to the slide plate 24 and the adjusting plate 5 slides in the second slide groove of the slide plate 24, the rotation of the threaded rod 41 drives the adjusting plate 5 to slide in the second slide groove, thereby quickly adjusting the clamping distance. At the same time, the positions of the scraper plate 8, the first clamping plate 6, and the second clamping plate 7 also change synchronously with the adjusting plate 5, ensuring that the equipment can automatically adapt to glass bodies 2 of different sizes.

[0027] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A fully automatic integrated sheet bonding and gluing machine, characterized in that, include: The base (1) has a glass body (2) placed on top of it. An electric push rod (3) is fixedly connected to the top of the base (1). An extrusion plate (4) for extruding the glass body (2) is fixedly connected to the output end of the electric push rod (3). Adjustment plate (5), adjustment plate (5) is installed at equal intervals on the top of base (1), first clamping plate (6) is fixedly connected to the side of adjustment plate (5) near glass body (2), and second clamping plate (7) is fixedly connected to the side of adjustment plate (5) near glass body (2). A scraper (8) is installed between multiple sets of corresponding first clamping plates (6) and second clamping plates (7) for scraping off excess glue. The base (1) is equipped with a drive assembly for moving the adjustment plate (5); The reciprocating assembly is installed inside the first clamping plate (6) to make the scraper (8) move back and forth; Adjustment component: The base (1) is equipped with an adjustment component on top for changing the position of the adjustment plate (5).

2. The fully automatic integrated sheet bonding and gluing machine according to claim 1, characterized in that, The drive assembly includes: a guide post (21), a first drive motor (22), a turntable (23) and a slide plate (24). The top of the base (1) is provided with a first slide groove (25) at equal intervals. The base (1) is slidably connected to the guide post (21) through the first slide groove (25). The first drive motor (22) is fixedly connected inside the base (1). The output end of the first drive motor (22) is fixedly connected to the turntable (23). The turntable (23) is provided with a guide rail (26) at equal intervals inside the turntable (23). The guide post (21) passes through the guide rail (26) and is fixedly connected to the slide plate (24).

3. The fully automatic integrated sheet bonding and gluing machine according to claim 1, characterized in that, The reciprocating assembly includes a rack (31), a second drive motor (32), and a gear (33). The first clamping plate (6) is hollow inside. The rack (31) is fixedly connected inside the first clamping plate (6). The second drive motor (32) is slidably connected to the top of the first clamping plate (6). The gear (33) is fixedly connected to the output end of the second drive motor (32). The gear (33) meshes with the rack (31). The output end of the second drive motor (32) is rotatably connected to the scraper plate (8).

4. The fully automatic integrated sheet bonding and gluing machine according to claim 2, characterized in that, The adjustment assembly includes a threaded rod (41) and a knob (42). The threaded rod (41) is threaded inside the slide plate (24). The threaded rod (41) is fixedly connected to the corresponding adjustment plate (5). The knob (42) is fixedly connected to one end of the threaded rod (41). A second slide groove is provided on the top of the slide plate (24). The adjustment plate (5) slides in the corresponding second slide groove.

5. The fully automatic integrated sheet bonding and gluing machine according to claim 2, characterized in that, The first clamping plate (6) has an auxiliary groove at the top, and the first drive motor (22) has an auxiliary plate fixedly connected to its bottom. The auxiliary plate slides in the corresponding auxiliary groove.

6. The fully automatic integrated sheet bonding and gluing machine according to claim 2, characterized in that, The guide rail (26) has an arc-shaped design.

7. The fully automatic integrated sheet bonding and gluing machine according to claim 1, characterized in that, The glue scraper (8) has beveled design on both sides.

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