A heating furnace for machine tool casting production with convenient feeding

Abstract

This utility model discloses a heating furnace for machine tool casting production that facilitates material feeding, relating to the field of machine tool casting production technology. It includes a base and a drive wheel, the drive wheel being disposed on the base. It also includes a feeding mechanism disposed on the base; a stabilizing mechanism disposed on the feeding mechanism to maintain stable material feeding; a stabilizing plate disposed on the feeding mechanism; a stabilizing groove disposed on the stabilizing plate; a sliding plate disposed within the stabilizing groove; two gears disposed on the sliding plate; a first motor disposed on the sliding plate; and two stabilizing clamps disposed on the gears. By incorporating the stabilizing mechanism, this device ensures the stability of the raw material during feeding into the heating furnace, preventing large-scale swaying and guaranteeing feeding accuracy.

Description

Technical Field

[0001] This utility model relates to the field of machine tool casting production technology, and in particular to a heating furnace for machine tool casting production that is easy to feed. Background Technology

[0002] Machine tool casting furnaces are specialized equipment used in machine tool casting production to heat and melt metal raw materials. Their core function is to heat solid metal raw materials to a liquid state and ensure the molten metal reaches the appropriate pouring temperature through precise temperature control, laying the foundation for subsequent casting processes. Based on structure and application, furnaces can be classified into box furnaces, pit furnaces, and bogie furnaces, among others. Their performance directly affects the purity and fluidity of the molten metal—insufficient or uneven heating temperatures can easily lead to gas inclusions, slag inclusions, or inconsistent solidification rates in the molten metal, resulting in defects such as shrinkage cavities and cracks in the castings. Modern furnaces are often equipped with automated temperature control and energy-saving designs to improve heating efficiency and casting quality stability. Currently, pit furnaces require external suspension tools for feeding raw materials. However, the current feeding devices exhibit significant swaying during operation, making precise placement during unloading difficult, thus requiring improvement. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a heating furnace for the production of machine tool castings that is easy to feed, and to solve the technical problem that the feeding device of the above-mentioned pit-type heating furnace swings significantly during use.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A heating furnace for producing machine tool castings with easy feeding includes a base and a drive wheel, the drive wheel being disposed on the base, and further includes:

[0006] A feeding mechanism, mounted on the base, is used to feed raw materials.

[0007] A stabilizing mechanism, disposed on the feeding mechanism, is used to maintain stable material feeding. The stabilizing mechanism includes:

[0008] A stabilizing plate, mounted on the feeding mechanism, is used for component mounting;

[0009] A stabilizing slot, disposed on the stabilizing plate, is used for component mounting;

[0010] A sliding plate, disposed within the stabilizing groove, is used for component mounting;

[0011] Two gears are disposed on the sliding plate and fixedly connected to the sliding plate.

[0012] A first motor is mounted on the sliding plate and fixedly connected to the sliding plate;

[0013] The stabilizing clamp has two parts, and the two stabilizing clamps are disposed on the gear and fixedly connected to the gear.

[0014] Preferably, the feeding mechanism includes:

[0015] A lifting device is provided on the base for adjusting the height of the device;

[0016] A feeding device is installed on the lifting device and is used for feeding materials into the device.

[0017] Preferably, the lifting device includes:

[0018] A support frame is disposed on the base and fixedly connected to the base;

[0019] A hydraulic cylinder is disposed within the support frame and is fixedly connected to the support frame;

[0020] The device has two stabilizer bars, which are disposed within the support frame and fixedly connected to the support frame.

[0021] Preferably, the feeding device includes:

[0022] An installation section is provided on the lifting device for component installation;

[0023] A rotating part, disposed on the mounting part, is used for feeding.

[0024] Preferably, the mounting part includes:

[0025] Mounting plates are installed on the hydraulic cylinder and stabilizer bar for component mounting;

[0026] The mounting base is disposed on the mounting plate and is fixedly connected to the mounting plate.

[0027] Preferably, the rotating part includes:

[0028] The second motor is disposed in the mounting base and is fixedly connected to the mounting base;

[0029] The mounting plate has two fixing plates, and the two fixing plates are disposed on the mounting plate and fixedly connected to the mounting plate;

[0030] A take-up shaft is mounted on the fixed plate and is rotatably connected to the fixed plate.

[0031] Preferably, the rotating part further includes:

[0032] A connecting groove is provided on the mounting plate for the insertion of components;

[0033] A connecting component, disposed on the take-up shaft, is used for connecting raw materials.

[0034] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0035] 1. By setting up a stabilizing mechanism, this device can ensure the stability of the raw material falling when feeding into the heating furnace, prevent the raw material from swinging significantly, and ensure the accuracy of feeding.

[0036] 2. This device, by setting up a feeding mechanism, can put long strips of raw materials into the heating furnace when the heating furnace needs to be fed. At the same time, it can adjust the height according to the length of the raw materials, thereby improving the applicability of this device. It can also work with a stabilizing mechanism to ensure stable feeding. Attached Figure Description

[0037] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0038] Figure 1 A three-dimensional structural diagram of a heating furnace for the production of machine tool castings that facilitates material feeding is shown.

[0039] Figure 2 A three-dimensional structural diagram of some components in the stabilizing mechanism is shown.

[0040] Figure 3 It shows Figure 2 A magnified schematic diagram of the structure at point A in the middle.

[0041] Figure 4 A three-dimensional structural diagram of some components in the feeding mechanism is shown.

[0042] Figure 5 An exploded view of some components in the stabilizing mechanism is shown.

[0043] Legend:

[0044] 1. Base; 2. Drive wheel; 3. Stabilizing plate; 4. Stabilizing groove; 5. Sliding plate; 6. Gear; 7. First motor; 8. Stabilizing clamp; 9. Support frame; 10. Hydraulic cylinder; 11. Stabilizing bar; 12. Mounting plate; 13. Mounting base; 14. Fixing plate; 15. Second motor; 16. Rewinding shaft; 17. Connecting groove; 18. Connecting assembly. Detailed Implementation

[0045] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0046] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0047] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0048] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0049] Reference Figures 1 to 5 The present invention provides a further description of an embodiment of a heating furnace for the production of machine tool castings that facilitates material feeding.

[0050] A heating furnace for the production of machine tool castings that facilitates feeding, comprising a base 1 and drive wheels 2, the drive wheels 2 being provided on the base 1, and further comprising a feeding mechanism provided on the base 1 for discharging raw materials; a stabilizing mechanism provided on the feeding mechanism for maintaining stable feeding. The stabilizing mechanism includes: a stabilizing plate 3 provided on the feeding mechanism for component installation; a stabilizing groove 4 provided on the stabilizing plate 3 for component installation; a sliding plate 5 provided in the stabilizing groove 4 for component installation; two gears 6 provided on the sliding plate 5 and fixedly connected to the sliding plate 5; a first motor 7 provided on the sliding plate 5 and fixedly connected to the sliding plate 5; and two stabilizing clips 8 provided on the gears 6 and fixedly connected to the gears 6.

[0051] Reference Figure 1 and Figure 5 As a preferred embodiment, the feeding mechanism includes: a lifting device provided on the base 1 for adjusting the height of the device; a feeding device provided on the lifting device for feeding the device.

[0052] With this arrangement, the stabilizing groove 4 is also provided on the support frame 9, and at the same time, the stabilizing groove 4 is in a cross shape, and the sliding plate 5 is also in a cross shape; the stabilizing plate 3 is fixedly connected to the mounting plate 12, and when the hydraulic cylinder 10 drives the mounting plate 12 to rise, the stabilizing plate 3 rises synchronously, ensuring that the sliding plate 5 can be connected to the stabilizing groove 4 and ensuring that the sliding plate 5 can support the work; a distance sensor is provided at the contact position between the base 1 and the stabilizing plate 3. When the stabilizing clip 8 is about to approach the base 1, the first motor 7 is started to open the stabilizing clip 8, and at the same time, the two gears 6 can mesh with each other.

[0053] Reference Figure 2 and Figure 3 As a preferred embodiment, the lifting device includes: a support frame 9 provided on the base 1 and fixedly connected to the base 1; a hydraulic cylinder 10 provided inside the support frame 9 and fixedly connected to the support frame 9; and two stabilizing rods 11 provided inside the support frame 9 and fixedly connected to the support frame 9.

[0054] Reference Figure 1 As a preferred embodiment, the feeding device includes: a mounting portion provided on the lifting device for component installation; a rotating portion provided on the mounting portion for feeding work.

[0055] Reference Figure 1 and Figure 4In a preferred embodiment, the mounting part includes: a mounting plate 12, disposed on the hydraulic cylinder 10 and the stabilizer bar 11, for mounting the components; and a mounting base 13, disposed on the mounting plate 12 and fixedly connected to the mounting plate 12.

[0056] refer to Figure 4 In a preferred embodiment, the rotating part includes: a second motor 15, which is disposed in the mounting base 13 and fixedly connected to the mounting base 13; two fixing plates 14, which are disposed on the mounting plate 12 and fixedly connected to the mounting plate 12; and a winding shaft 16, which is disposed on the fixing plate 14 and rotatably connected to the fixing plate 14.

[0057] refer to Figure 1 In a preferred embodiment, the rotating part further includes: a connecting groove 17 disposed on the mounting plate 12 for component entry; and a connecting assembly 18 disposed on the winding shaft 16 for raw material connection.

[0058] In this configuration, the stabilizer bar 11 is used to ensure the stable lifting and lowering of the mounting plate 12 and prevent the mounting plate 12 from shifting; the connecting assembly 18 is composed of a rope and a connecting hook, the rope is fixed on the winding shaft 16, the connecting hook can hook the raw material and can be fixed by the stabilizing clamp 8; a fixed pulley is provided in the connecting groove 17 for the rope in the connecting assembly 18 to descend.

[0059] This device, by incorporating a stabilizing mechanism, ensures the stability of the raw material during feeding into the heating furnace, preventing significant swaying and guaranteeing feeding accuracy. The feeding mechanism allows for the placement of long strips of raw material into the heating furnace when needed, and its height can be adjusted according to the material length, expanding the device's applicability and working in conjunction with the stabilizing mechanism for stable feeding.

[0060] Working principle: When in use, the raw material is hooked by the connecting hook on the connecting assembly 18, and then the raw material is moved to the heating furnace opening by the drive wheel 2. The second motor 15 is started, and the second motor 15 drives the winding shaft 16 to rotate counterclockwise, so that the winding shaft 16 lowers the rope and allows the raw material to enter the heating furnace. When the connecting assembly 18 descends, the stabilizing clamp 8 ensures that the connecting hook is held, allowing the sliding plate 5 to move and descend. The sliding plate 5 maintains the stability of the connecting hook, ensuring that the connecting assembly 18 does not swing significantly and ensuring the stability of the raw material. When the sliding plate 5 contacts the bottom of the stabilizing plate 3, the first motor 7 works, driving the gear 6 to rotate. This causes the two gears 6 to drive the stabilizing clamp 8 to release the connecting hook, allowing the connecting hook and the raw material to continue to descend. The stabilizing clamp 8 can also continue to prevent the descending rope from swinging significantly, improving the feeding accuracy.

[0061] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A heating furnace for producing machine tool castings that facilitates material feeding, comprising a base (1) and a drive wheel (2), wherein the drive wheel (2) is disposed on the base (1), characterized in that, Also includes: The feeding mechanism is set on the base (1) and is used to feed raw materials. A stabilizing mechanism, disposed on the feeding mechanism, is used to maintain stable material feeding. The stabilizing mechanism includes: A stabilizing plate (3) is disposed on the feeding mechanism for component mounting; A stabilizing groove (4) is provided on the stabilizing plate (3) for component mounting; A sliding plate (5) is disposed in the stabilizing groove (4) for component installation; Two gears (6) are provided on the sliding plate (5) and fixedly connected to the sliding plate (5); The first motor (7) is mounted on the sliding plate (5) and is fixedly connected to the sliding plate (5); Two stabilizing clips (8) are provided, and the two stabilizing clips (8) are disposed on the gear (6) and fixedly connected to the gear (6).

2. The heating furnace for machine tool casting production with easy feeding as described in claim 1, characterized in that, The feeding mechanism includes: A lifting device is provided on the base (1) for adjusting the height of the device; A feeding device is installed on the lifting device and is used for feeding materials into the device.

3. A heating furnace for machine tool casting production with easy feeding, as described in claim 2, is characterized in that, The lifting device includes: A support frame (9) is disposed on the base (1) and fixedly connected to the base (1); A hydraulic cylinder (10) is disposed inside the support frame (9) and is fixedly connected to the support frame (9); There are two stabilizer bars (11), and the two stabilizer bars (11) are disposed in the support frame (9) and fixedly connected to the support frame (9).

4. A heating furnace for machine tool casting production with easy feeding, as described in claim 3, is characterized in that, The feeding device includes: An installation section is provided on the lifting device for component installation; A rotating part, disposed on the mounting part, is used for feeding.

5. A heating furnace for machine tool casting production with easy feeding, as described in claim 4, characterized in that, The mounting part includes: Mounting plate (12) is provided on the hydraulic cylinder (10) and the stabilizer bar (11) for component mounting; The mounting base (13) is disposed on the mounting plate (12) and is fixedly connected to the mounting plate (12).

6. A heating furnace for machine tool casting production with easy feeding, as described in claim 5, is characterized in that, The rotating part includes: The second motor (15) is disposed in the mounting base (13) and is fixedly connected to the mounting base (13); There are two fixing plates (14), and the two fixing plates (14) are disposed on the mounting plate (12) and fixedly connected to the mounting plate (12); A take-up shaft (16) is mounted on the fixed plate (14) and is rotatably connected to the fixed plate (14).

7. A heating furnace for machine tool casting production with easy feeding, as described in claim 6, characterized in that, The rotating part further includes: A connecting groove (17) is provided on the mounting plate (12) for the insertion of components; A connecting component (18) is disposed on the take-up shaft (16) for connecting raw materials.

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