Electronic wire harness facilitating plugging

By designing an electronic wire harness with a detachable plug and snap-fit ​​structure, the problems of difficult wiring and easy damage in confined areas in existing technologies are solved, achieving convenient plugging and stable connection, and extending the service life of the wire harness.

CN224595924UActive Publication Date: 2026-08-04TIANCHANG HUAFENG ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANCHANG HUAFENG ELECTRONICS CO LTD
Filing Date
2025-09-03
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing electronic wire harness plugs are fixed, which makes wiring difficult in confined areas, causes easy damage, and frequent plugging and unplugging leads to wear and tear, affecting service life and reliability.

Method used

An electronic wire harness structure including cable assembly, fixing assembly, mounting assembly and external assembly is designed. Through detachable plug and snap structure, stable connection and physical protection of the wire harness are achieved, reducing wear and scratches.

Benefits of technology

It improves the ease and stability of wire harness insertion, reduces maintenance costs, extends the service life of wire harness, and reduces wear and wear-induced poor contact.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to electronic wire harness technical field, and disclose a kind of electronic wire harness convenient for plugging, including cable assembly, the outside of one side of cable assembly is sleeved with fixed component, the outside one side of fixed component is equipped with mounting assembly, the outside mounting assembly of cable assembly is provided with external component, be equipped with cable assembly and fixed component, it is favorable to first wire harness main body cloth can be placed in position, then according to the installation plug of field interface position, avoid plug to be knocked damage in wiring process, also reduce the restriction of plug to wiring flexibility, when plug is damaged, only need to replace single plug, do not need to replace whole wire harness, substantially reduce maintenance cost;Be equipped with cable assembly and external component, it is favorable to provide physical protection for wire harness, reduce abrasion, scratch, impact and so on damage, avoid internal conductor damage caused by excessive bending, prolong the service life of wire harness.
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Description

Technical Field

[0001] This utility model relates to the field of electronic wire harness technology, and more specifically to an electronic wire harness that is easy to plug in. Background Technology

[0002] In modern industry, automotive electronics, consumer electronics, and smart devices, electronic wire harnesses serve as the core carrier for signal and power transmission, and their connection efficiency, reliability, and ease of maintenance directly affect the overall performance of the equipment.

[0003] Existing electronic wire harnesses all have fixed plugs. During the wiring process, there are narrow areas inside the device that prevent the wire harness from passing through. Moreover, the plug is the most easily worn part of the electronic wire harness. Frequent plugging and unplugging can lead to terminal wear, shell breakage, and lock failure. Furthermore, the wire harness is prone to direct contact with metal parts and moving components during equipment operation. Long-term friction can cause wear and cracking of the outer insulation layer of the wire harness, affecting its service life. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an electronic wire harness that is easy to plug in, so as to solve the problems existing in the background art.

[0005] This utility model provides the following technical solution: an electronic wire harness that is easy to plug in, including a cable assembly. A fixing component is sleeved on one side of the cable assembly. An installation component is installed on the outer side of the fixing component. An external component is provided on one side of the external installation component of the cable assembly. The fixing component includes an upper plug, a first buckle, a limiting block, a lower plug, a slot, a fixing ring, and a first slot. The upper plug is located on the right side of the protective layer. The bottom two sides of the upper plug are symmetrically provided with first buckles. The limiting blocks are symmetrically provided on both sides of the upper plug, located to the left of the first buckles. The lower plug is located directly below the upper plug. The outer two sides of the lower plug are symmetrically provided with first slots. The slots are evenly provided on one side of the upper plug and the lower plug. The fixing ring is evenly sleeved on the top of the lower plug, specifically configured as a fixing sleeve. Preferably, the cable assembly includes a protective layer, conductors, and a groove. The protective layer is made of a waterproof insulating material and is evenly distributed. The conductors are fixedly sleeved inside the protective layer, and the groove is formed on the outside of one end of the protective layer.

[0006] Preferably, the cable assembly includes a first strap and a second strap, the first strap being wrapped around the outside of adjacent protective layers, and the second strap being wrapped around the outside of all protective layers.

[0007] Preferably, the mounting assembly includes a mounting head and a fixing groove. The mounting head is located on the left outer side of the fixing assembly, and fixing grooves are symmetrically formed on both sides of the mounting head.

[0008] Preferably, the mounting assembly includes a top plate, a locking block, and a spring. The bottom two sides of the top plate are movably sleeved on the top two sides of the mounting head. The locking block is located on the top right side of the top plate. The spring is symmetrically arranged on one side of the top of the mounting head, and the spring is located at the bottom of the top plate.

[0009] Preferably, the external component includes a wall panel and hanging ears. The wall panel is disposed outside the cable assembly, and hanging ears are evenly distributed on one side of the bottom of the wall panel.

[0010] Preferably, the external component includes a top cover and a pivot. The top cover is disposed on the top of the wall panel, and pivots are symmetrically arranged on both sides of the top cover. The top cover is rotatably sleeved on the top of one side of the wall panel through the pivots.

[0011] Preferably, the external component includes a second buckle and a second slot, the second buckle being evenly distributed on one side of the bottom of the top cover, and the second slot being evenly distributed on the top side of one side of the wall panel.

[0012] The technical effects and advantages of this utility model are as follows: This utility model, by providing cable assembly and fixing assembly, allows the main body of the wire harness to be laid in place first, and then the plug to be installed according to the interface position on site. This avoids the plug being damaged by bumps during the wiring process and also reduces the limitation of the plug on the flexibility of the wiring. When the plug is damaged, only the single plug needs to be replaced, without replacing the entire wire harness, which greatly reduces maintenance costs.

[0013] This utility model, by providing cable assemblies and external components, helps to provide physical protection for the wire harness, reduce damage such as wear, scratches, and impacts, avoid damage to internal wires caused by excessive bending, and extend the service life of the wire harness. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 3 This is a schematic diagram of the overall structure and some cross-sectional views of the present invention.

[0017] Figure 4 This is a schematic diagram of the exploded structure of this utility model.

[0018] Figure 5 This is a schematic diagram of the installation component structure of this utility model.

[0019] Figure 6 This is a schematic diagram of the external component structure of this utility model.

[0020] The attached figures are labeled as follows: 1. Cable assembly; 101. Protective layer; 102. Wire; 103. Groove; 104. First strap; 105. Second strap; 2. Fixing assembly; 201. Upper plug; 202. First buckle; 203. Limiting block; 204. Lower plug; 205. Slot; 206. Fixing ring; 207. First slot; 3. Mounting assembly; 301. Mounting head; 302. Fixing groove; 303. Top plate; 304. Buckle; 305. Spring; 4. External assembly; 401. Wall panel; 402. Hanging ear; 403. Top cover; 404. Shaft; 405. Second buckle; 406. Second slot. Detailed Implementation

[0021] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The electronic wire harness that is easy to plug in according to this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] Reference Figure 1-6 This utility model provides an easy-to-connect electronic wire harness, including a cable assembly 1, a fixing component 2 is sleeved on one side of the cable assembly 1, an mounting component 3 is installed on the outer side of the fixing component 2, and an external component 4 is provided on one side of the external mounting component 3 of the cable assembly 1. Reference Figure 1 , Figure 3 and Figure 4 The cable assembly 1 includes a protective layer 101, a conductor 102, a groove 103, a first strap 104, and a second strap 105. The protective layer 101 is made of waterproof insulating material and is evenly distributed. The conductor 102 is fixedly sleeved inside the protective layer 101. The groove 103 is formed on the outside of one end of the protective layer 101. The first strap 104 is wrapped around the outside of the adjacent two protective layers 101. The second strap 105 is wrapped around the outside of all protective layers 101. This facilitates the use of the first strap 104 and the second strap 105 to fix all the protective layers 101 together, ensuring the strength of the cable harness and preventing the cable harness from coming apart during use.

[0023] Reference Figure 1-4The fixing component 2 includes an upper plug 201, a first buckle 202, a limiting block 203, a lower plug 204, a slot 205, a fixing ring 206, and a first slot 207. The upper plug 201 is located on the right side of the protective layer 101. The first buckles 202 are symmetrically arranged on both sides of the bottom of the upper plug 201. The limiting blocks 203 are symmetrically arranged on both sides of the upper plug 201, located to the left of the first buckles 202. The lower plug 204 is located directly below the upper plug 201, and the first slots 207 are symmetrically opened on both sides of the outer surface of the lower plug 204. The slots 205 are evenly opened on the upper plug. On one side of the upper plug 201 and the lower plug 204, the retaining ring 206 is evenly fitted onto the top of the lower plug 204. Specifically, it is set as a fixed fit, which is beneficial to fix one end of the cable assembly 1 by snapping the groove 103 on the outside of the protective layer 101 into the inside of the retaining ring 206, and then bringing the upper plug 201 and the lower plug 204 together, so that the first buckles 202 on both sides are snapped into the first slots 207 on both sides of the lower plug 204. The upper plug 201, the lower plug 204 and the retaining ring 206 fix one end of the cable assembly 1, ensuring the stability of the wire harness when plugged in and reducing the probability of poor contact after long-term use.

[0024] Reference Figure 1-5 The mounting assembly 3 includes a mounting head 301, a fixing groove 302, a top plate 303, a locking block 304, and a spring 305. The mounting head 301 is located on the left outer side of the fixing assembly 2, and fixing grooves 302 are symmetrically formed on both sides of the mounting head 301. The bottom sides of the top plate 303 are movably fitted onto the top sides of the mounting head 301. The locking block 304 is located on the top right side of the top plate 303. The springs 305 are symmetrically arranged on one side of the top of the mounting head 301, and the springs 305 are located at the bottom of the top plate 303. This facilitates pushing the fixing component 2 into the opening on one side of the mounting head 301, allowing the limiting blocks 203 on both sides to enter the fixing groove 302, thus completing the splicing of the fixing component 2 and the mounting component 3. At the same time, when installing the wire harness, simply press the top plate 303 down, and after the spring 305 is compressed, push the cable assembly 1, fixing component 2 and mounting component 3 into the interface, allowing the locking block 304 to enter the interface. The springs 305 on both sides lift the top plate 303, completing the wire harness insertion and improving the insertion speed.

[0025] Reference Figure 1-2 and Figure 6The external component 4 includes a wall-mounting panel 401, hanging ears 402, a top cover 403, a pivot 404, a second buckle 405, and a second slot 406. The wall-mounting panel 401 is disposed outside the cable assembly 1, and hanging ears 402 are evenly distributed on one side of the bottom of the wall-mounting panel 401. The top cover 403 is disposed on the top of the wall-mounting panel 401, and pivots 404 are symmetrically arranged on both sides of the top cover 403. The top cover 403 is rotatably sleeved on the top of one side of the wall-mounting panel 401 via the pivots 404. The second buckles 405 are evenly distributed on one side of the bottom of the top cover 403, and the second slots 406 are evenly distributed on the top side of the wall panel 401. This facilitates placing the cable assembly 1 inside the wall panel 401. After the corresponding second buckles 405 are snapped into the second slots 406, the cable assembly 1, the fixing assembly 2, the mounting assembly 3 and the external assembly 4 are hung in the L-shaped slot of the device or equipment through the hanging ears 402, thus completing the fixing of the entire wire harness and improving the neatness of the wire harness inside the device.

[0026] The working principle of this utility model: First, by snapping the groove 103 on the outside of one side of the protective layer 101 into the inside of the fixing ring 206, and then bringing the upper plug 201 and the lower plug 204 together, the first buckles 202 on both sides are snapped into the first slots 207 on both sides of the lower plug 204, and one end of the cable assembly 1 is fixed by the upper plug 201, the lower plug 204 and the fixing ring 206. Next, push the fixing component 2 into the opening on one side of the mounting head 301, so that the limiting blocks 203 on both sides enter the fixing groove 302, completing the splicing of the fixing component 2 and the mounting component 3. At the same time, when installing the wire harness, simply press the top plate 303 down, and after the spring 305 is compressed, push the cable assembly 1, the fixing component 2 and the mounting component 3 into the interface, so that the locking block 304 enters into the interface. The springs 305 on both sides lift the top plate 303, completing the insertion of the wire harness. Finally, place the cable assembly 1 inside the wall-mounting plate 401, snap the corresponding second buckle 405 into the second slot 406, and then hang the cable assembly 1, fixing assembly 2, mounting assembly 3 and external assembly 4 in the L-shaped slot of the device or equipment through the hanging ear 402 to complete the fixing of the entire cable harness.

[0027] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change. Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An easily pluggable electronic wire harness, comprising a cable assembly (1), wherein a fixing component (2) is sleeved on one side of the cable assembly (1), an mounting component (3) is mounted on the outer side of the fixing component (2), and an external component (4) is provided on one side of the external mounting component (3) of the cable assembly (1), characterized in that: The fixing component (2) includes an upper plug (201), a first buckle (202), a limiting block (203), a lower plug (204), a slot (205), a fixing ring (206), and a first slot (207). The upper plug (201) is located on the right side of the protective layer (101). The first buckle (202) is symmetrically arranged on both sides of the bottom of the upper plug (201). The limiting block (203) is symmetrically arranged on both sides of the upper plug (201) and located to the left of the first buckle (202). The lower plug (204) is located directly below the upper plug (201), and the first slot (207) is symmetrically opened on both sides of the outer side of the lower plug (204). The slot (205) is evenly opened on one side of the upper plug (201) and the lower plug (204). The fixing ring (206) is evenly sleeved on the top of the lower plug (204) and is specifically configured as a fixed sleeve.

2. The easily pluggable electronic wire harness according to claim 1, characterized in that: The cable assembly (1) includes a protective layer (101), a conductor (102) and a groove (103). The protective layer (101) is made of waterproof insulating material and is evenly arranged. The conductor (102) is fixedly sleeved inside the protective layer (101). The groove (103) is opened on the outside of one end of the protective layer (101).

3. The easily pluggable electronic wire harness according to claim 2, characterized in that: The cable assembly (1) includes a first strap (104) and a second strap (105), the first strap (104) being wrapped around the outside of adjacent protective layers (101), and the second strap (105) being wrapped around the outside of all protective layers (101).

4. The easily pluggable electronic wire harness according to claim 1, characterized in that: The mounting component (3) includes a mounting head (301) and a fixing groove (302). The mounting head (301) is located on the left side of the fixing component (2), and fixing grooves (302) are symmetrically provided on both sides of the mounting head (301).

5. The easily pluggable electronic wire harness according to claim 4, characterized in that: The mounting assembly (3) includes a top plate (303), a locking block (304), and a spring (305). The bottom sides of the top plate (303) are movably sleeved on the top sides of the mounting head (301). The locking block (304) is located on the top right side of the top plate (303). The spring (305) is symmetrically arranged on one side of the top of the mounting head (301), and the spring (305) is located at the bottom of the top plate (303).

6. The easily pluggable electronic wire harness according to claim 1, characterized in that: The external component (4) includes a wall panel (401) and a hanging ear (402). The wall panel (401) is disposed outside the cable assembly (1), and the hanging ear (402) is evenly disposed on one side of the bottom of the wall panel (401).

7. The easily pluggable electronic wire harness according to claim 6, characterized in that: The external component (4) includes a top cover (403) and a rotating shaft (404). The top cover (403) is located on the top of the wall panel (401), and rotating shafts (404) are symmetrically arranged on both sides of the top cover (403). The top cover (403) is rotatably sleeved on the top of one side of the wall panel (401) through the rotating shafts (404).

8. The easily pluggable electronic wire harness according to claim 7, characterized in that: The external component (4) includes a second buckle (405) and a second slot (406). The second buckle (405) is evenly distributed on one side of the bottom of the top cover (403), and the second slot (406) is evenly opened on the top side of the wall panel (401).