High dietary fiber biscuit processing and forming equipment

CN224597446UActive Publication Date: 2026-08-07WEILONG FOOD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WEILONG FOOD CO LTD
Filing Date
2025-04-02
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0002]膳食纤维是一种优质的天然纤维,膳食纤维可以刺激肠道的收缩和蠕动,加快大便排泄,起到防止便秘和降低肠癌风险等许多好处,许多厂家为了满足人们的需要,在饼干中添加了膳食纤维,从而制备高膳食纤维饼干,在膳食纤维饼干生产过程中,需要用到加工成型,现有膳食纤维饼干的成型设备多是利用挤压模具实现饼干的成型,但是现有的挤压模具多是一体成型,一个模具只能成型一种形状的饼干,这就限制了饼干的形状,而为了实现多种形状的饼干,就需要更换不同的形状模具,这不仅增加了生产成本,且更换时间长,效率慢,进而给饼干的成型带来不便

Benefits of technology

[0012] 1. This utility model enables the quick installation and disassembly of the forming press by using strip blocks and U-shaped clamping blocks, which facilitates the replacement and maintenance of the forming press. By using forming presses of different shapes, it is possible to form cookies of different shapes, thereby improving the applicability of this device and reducing the cost of use.

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Abstract

The utility model provides a kind of high dietary fiber biscuit processing forming equipment, it is mainly related to high dietary fiber biscuit processing forming technical field.A kind of high dietary fiber biscuit processing forming equipment, including workbench, the workbench is equipped with transmission, the workbench top surface both sides are equipped with support component, two The support component is rotatably installed forming roller.The utility model has the beneficial effect that the utility model can quickly realize the installation and disassembly of forming press by the cooperation of bar block and U-shaped clamping block, and then it is convenient to replace and maintain forming press, by using different shapes forming press, the forming of different shape biscuit can be realized, and then the applicability of the device is improved, and the use cost is reduced;Meanwhile, by the support of support component, the height of forming roller can be adjusted, and then the forming needs of different rear-end biscuits can be met, the applicability of the device is further improved, and it brings convenience to high dietary fiber biscuit processing forming.
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Description

Technical Field

[0001] This utility model mainly relates to the technical field of high dietary fiber biscuit processing and molding equipment, specifically a high dietary fiber biscuit processing and molding equipment. Background Technology

[0002] Dietary fiber is a high-quality natural fiber that can stimulate intestinal contractions and peristalsis, accelerate bowel movements, and provide many benefits such as preventing constipation and reducing the risk of colon cancer. To meet people's needs, many manufacturers add dietary fiber to biscuits to produce high-fiber biscuits. In the production process of dietary fiber biscuits, processing and shaping are required. Most existing dietary fiber biscuit shaping equipment uses extrusion molds to shape the biscuits. However, most existing extrusion molds are one-piece molding, and one mold can only shape one type of biscuit. This limits the shape of the biscuits. In order to make biscuits of various shapes, different shape molds need to be changed. This not only increases production costs, but also takes a long time to change, is inefficient, and brings inconvenience to biscuit shaping. Utility Model Content

[0003] To address the shortcomings of existing technologies, this invention provides a high-fiber biscuit processing and forming device. This device utilizes a combination of strip blocks and U-shaped clamping blocks to quickly install and disassemble the forming press, facilitating press replacement and maintenance. By using forming presses of different shapes, biscuits of various shapes can be formed, thus improving the device's applicability and reducing operating costs. Furthermore, the support components allow for adjustment of the forming roller height, meeting the forming requirements of different biscuits at the rear end, further enhancing the device's applicability and facilitating the processing and forming of high-fiber biscuits.

[0004] To achieve the above objectives, this utility model employs the following technical solution:

[0005] A high-fiber biscuit processing and forming equipment includes a worktable with a transmission device. Support components are installed on both sides of the top surface of the worktable. A forming roller is rotatably installed between two of the support components. Several evenly distributed strip blocks are installed on the outer periphery of the forming roller. A U-shaped locking block is slidably provided on each strip block. The U-shaped locking block and the strip block are detachably connected by bolts. Multiple evenly distributed forming presses are installed on each U-shaped locking block. The forming presses are configured in multiple shapes. A rotary motor is installed at one end of the forming roller and is mounted on one of the support components.

[0006] Furthermore, the transmission device includes two rotating rollers, one on the left and one on the right, which are rotatably connected to the worktable and connected by a conveyor belt. A transmission motor is installed on the back of one side of the worktable and is connected to one of the rotating rollers.

[0007] Furthermore, a support roller is rotatably mounted on the top surface of the workbench, the support roller is located between the two rotating rollers, and the support roller is rotatably connected to the conveyor belt.

[0008] Furthermore, the supporting component includes a vertical plate, on which a support plate is slidably mounted. A pneumatic telescopic rod is installed at the bottom of the support plate and is connected to the vertical plate. The rotary motor is connected to one of the support plates.

[0009] Furthermore, strip-shaped slots are provided on both sides of the strip block, and limiting blocks are installed on the inner walls of both sides of the U-shaped block. The limiting blocks can be inserted into the corresponding strip-shaped slots and can slide along the corresponding strip-shaped slots.

[0010] Furthermore, support legs are installed at the four corners of the bottom surface of the workbench, and a support block is installed on the bottom surface of each support leg. The bottom surface of each support block is roughened.

[0011] Compared with the existing technology, the beneficial effects of this utility model are:

[0012] 1. This utility model enables the quick installation and disassembly of the forming press by using strip blocks and U-shaped clamping blocks, which facilitates the replacement and maintenance of the forming press. By using forming presses of different shapes, it is possible to form cookies of different shapes, thereby improving the applicability of this device and reducing the cost of use.

[0013] 2. At the same time, the height of the forming roller can be adjusted by the support of the supporting components, thereby meeting the forming requirements of different end-stage biscuits, further improving the applicability of this device and making it more convenient for the processing and forming of high dietary fiber biscuits. Attached Figure Description

[0014] Appendix Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Appendix Figure 2 yes Figure 1 A bottom view;

[0016] Appendix Figure 3 yes Figure 1 The main view;

[0017] Appendix Figure 4 This is a schematic diagram of the U-shaped card block and the forming mold structure;

[0018] Appendix Figure 5This is a schematic diagram of a strip block structure;

[0019] Appendix Figure 6 It is a transmission device

[0020] The following are the labels in the attached diagram: 1. Workbench; 2. Forming roller; 3. Strip block; 4. U-shaped clamping block; 5. Bolt; 6. Forming press; 7. Rotating roller; 8. Conveyor belt; 9. Drive motor; 10. Support roller; 11. Vertical plate; 12. Support plate; 13. Pneumatic telescopic rod; 14. Rotary motor; 15. Strip groove; 16. Limiting block; 17. Support leg; 18. Support block. Detailed Implementation

[0021] The present invention will be further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the present invention, and these equivalent forms also fall within the scope defined in this application.

[0022] like Figure 1-6 As shown, the high-fiber biscuit processing and forming equipment of this utility model includes a workbench 1, which is equipped with a transmission device. Support components are installed on both sides of the top surface of the workbench 1. A forming roller 2 is rotatably installed between two of the support components. Several evenly distributed strip blocks 3 are installed on the outer periphery of the forming roller 2. Each strip block 3 is slidably provided with a U-shaped locking block 4. The U-shaped locking block 4 and the strip block 3 are detachably connected by bolts 5. Multiple evenly distributed forming presses 6 are installed on each U-shaped locking block 4. The forming presses 6 are set in multiple shapes. A rotary motor 14 is installed at one end of the forming roller 2. The rotary motor 14 is installed on one of the support components.

[0023] Specifically, the transmission device includes two rotating rollers 7, one on the left and one on the right. The two rollers 7 are rotatably connected to the worktable 1 and connected to each other via a conveyor belt 8. A drive motor 9 is installed on the rear side of one side of the worktable 1 and is connected to one of the rotating rollers 7. When the drive motor 9 operates, it drives the rotating roller 7 to rotate, which in turn drives the conveyor belt 8 to rotate, thereby moving the dough closer to the forming roller 2, thus facilitating the shaping of the biscuits.

[0024] Specifically, a support roller 10 is rotatably mounted on the top surface of the workbench 1. The support roller 10 is located between the two rotating rollers 7, and the support roller 10 is rotatably connected to the conveyor belt 8. The support roller 10 provides support for the conveyor belt 8, ensuring that the conveyor belt 8 can run smoothly.

[0025] Specifically, the support component includes a vertical plate 11, on which a support plate 12 is slidably mounted. A pneumatic telescopic rod 13 is installed at the bottom of the support plate 12 and is connected to the vertical plate 11. The rotary motor 14 is connected to one of the support plates 12. The pneumatic telescopic rod 13 can drive the support plate 12 to move up and down along the vertical plate 11, thereby driving the forming roller 2 to move up and down, thus meeting the forming requirements of biscuits of different thicknesses.

[0026] Specifically, strip-shaped slots 15 are formed on both sides of the strip-shaped block 3, and limiting blocks 16 are installed on the inner walls of both sides of the U-shaped block 4. The limiting blocks 16 can be inserted into the corresponding strip-shaped slots 15 and can slide along the corresponding strip-shaped slots 15. Through the cooperation of the limiting blocks 16 and the strip-shaped slots 15, the U-shaped block 4 can be initially limited.

[0027] Specifically, each of the four corners of the bottom surface of the workbench 1 is equipped with a support leg 17, and each support leg 17 is equipped with a support block 18 on its bottom surface. The bottom surface of each support block 18 is roughened. Through the cooperation of the support leg 17 and the support block 18, the workbench 1 can be supported. The roughened bottom surface of the support block 18 increases the friction of the support block 18 and improves the stability of the device.

[0028] This solution also includes a controller, the location of which is set by the staff according to the actual situation during operation. The controller is used to control the electrical components used in this solution. The controller is one of an Intel processor, AMD processor, PLC controller, ARM processor, or microcontroller. It is used in conjunction with a motherboard, memory module, storage medium, and power supply, which is AC power or lithium battery. When a display screen is provided, a display card is also provided. For the operating principle of the controller, please refer to "Automatic Control Principles", "Microcontroller Principles and Application Simulation Cases", and "Sensor Principles and Applications" published by Tsinghua University Press. Other books in this field can also be consulted. Other automation control and electrical components not mentioned are knowledge well known to those skilled in the art and will not be described in detail here.

[0029] Working principle:

[0030] When using this device, first place the flattened dough on the conveyor belt 8. Driven by the conveyor belt 8, it moves towards the forming roller 2. At the same time, the rotary motor 14 operates, driving the forming roller 2 to rotate. The rotation of the forming roller 2 drives the forming press 6 to rotate, thus ensuring that the forming press 6 continuously contacts the dough and extrudes and shapes it, thereby forming the biscuit. When different biscuit shapes need to be prepared, remove the U-shaped clip 4 along the strip block 3, and then replace it with a different U-shaped clip 4 (such as...). Figure 4As shown), by replacing the forming die 6 with different shapes, and then adjusting the height of the pressure roller 2 by adjusting the support components, different thicknesses and shapes of biscuits can be formed to match different forming die 6, thereby improving the applicability of the device, reducing the cost of use, and improving the replacement efficiency.

[0031] This invention enables the rapid installation and disassembly of the forming press through the cooperation of strip blocks and U-shaped clamping blocks, facilitating the replacement and maintenance of the forming press. By using forming presses of different shapes, it is possible to form cookies of different shapes, thereby improving the applicability of the device and reducing the cost of use. At the same time, the height of the forming roller can be adjusted by the support of the supporting components, thereby meeting the forming requirements of different rear-end cookies, further improving the applicability of the device and bringing convenience to the processing and forming of high-fiber cookie.

[0032] In the description of this utility model, it should be understood that the terms "upper," "side," "inner," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the adjustable irrigation flushing gun or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. In addition, it should be noted that unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "connect" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal communication of two elements or the interaction relationship of two elements. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A high-fiber biscuit processing and forming equipment, comprising a workbench (1), characterized in that: The workbench (1) is equipped with a transmission device. Support components are installed on both sides of the top surface of the workbench (1). A forming roller (2) is rotatably installed between the two support components. Several evenly distributed strip blocks (3) are installed on the outer periphery of the forming roller (2). A U-shaped locking block (4) is slidably provided on each strip block (3). The U-shaped locking block (4) and the strip block (3) are detachably connected by bolts (5). Multiple evenly distributed forming presses (6) are installed on each U-shaped locking block (4). The forming presses (6) are set in multiple shapes. A rotary motor (14) is installed at one end of the forming roller (2). The rotary motor (14) is installed on one of the support components.

2. The high-fiber biscuit processing and molding equipment according to claim 1, characterized in that: The transmission device includes two rotating rollers (7) on the left and right sides respectively. The two rotating rollers (7) are rotatably connected to the worktable (1). The two rotating rollers (7) are connected by a conveyor belt (8). A transmission motor (9) is installed on the back of one side of the worktable (1). The transmission motor (9) is connected to one of the rotating rollers (7).

3. The high-fiber biscuit processing and molding equipment according to claim 2, characterized in that: The workbench (1) is rotatably mounted with a support roller (10) on its top surface. The support roller (10) is located between two rotating rollers (7). The support roller (10) is rotatably connected to the conveyor belt (8).

4. The high-fiber biscuit processing and molding equipment according to claim 1, characterized in that: The supporting component includes a vertical plate (11), on which a support plate (12) is slidably mounted. A pneumatic telescopic rod (13) is installed at the bottom of the support plate (12), and the pneumatic telescopic rod (13) is connected to the vertical plate (11). The rotary motor (14) is connected to one of the support plates (12).

5. The high-fiber biscuit processing and molding equipment according to claim 1, characterized in that: The strip block (3) has strip slots (15) on both sides, and the U-shaped block (4) has limiting blocks (16) installed on the inner walls of both sides. The limiting blocks (16) can be inserted into the corresponding strip slots (15) and can slide along the corresponding strip slots (15).

6. The high-fiber biscuit processing and molding equipment according to claim 1, characterized in that: The workbench (1) has four legs (17) installed at the bottom corners, and each leg (17) has a support block (18) installed on its bottom surface. The bottom surface of each support block (18) is rough.