Food processing device

Abstract

The utility model relates to a kind of food processing device, it includes successively arranged forming machine, water sprayer, powder wrapping machine and tray loader, the forming machine has multiple discharge mechanisms of side-by-side arrangement, each discharge mechanism is connected with the first transmission chain of water sprayer by a chute, and the center of each chute outlet is opposite with the center of corresponding groove in the upper tray box of tray loader, so that blank that is exported by the chute outlet can smoothly fall into the groove of the tray box of tray loader after water sprayer and powder wrapping machine. The utility model adds chute at the discharge mechanism of forming machine, makes the blank sent by chute and the groove in the tray box at tray loader corresponding, and then make the blank after each processing step processing can smoothly enter the groove in the tray box, realize the purpose of automatic loading.

Description

Technical Field

[0001] This utility model belongs to the field of food production technology, and specifically relates to a food processing device. Background Technology

[0002] In existing food processing equipment, after coating the raw materials with flour, the tray loading process requires manual operation. Manual tray loading is not only inefficient and requires a lot of manpower, but it is also easy for the product to be contaminated. Summary of the Invention

[0003] To solve the above problems, this utility model provides a food processing device with a novel structure, which enables the blank to be processed and transported at a distance corresponding to the groove in the tray by setting a chute at the discharge mechanism of the forming device, so as to realize automatic traying.

[0004] The purpose of this utility model and the technical problem it solves are achieved by the following technical solution. According to this utility model, a food processing device includes a forming machine, a water spraying machine, a breading machine, and a tray loading machine arranged sequentially. The forming machine has multiple discharge mechanisms arranged side-by-side. Each discharge mechanism is connected to the first transmission chain of the water spraying machine via a chute, and the center of each chute outlet is aligned with the center of the corresponding groove in the tray of the tray loading machine, so that the blanks output from the chute outlets can smoothly fall into the groove of the tray of the tray loading machine after passing through the water spraying machine and the breading machine.

[0005] The purpose of this utility model and the technical problems to be solved can be further achieved by the following technical measures.

[0006] In the aforementioned food processing apparatus, a strip-rolling machine is also provided between the forming machine and the water spraying machine, and the outlet of the chute is connected to the inlet of the strip-rolling machine.

[0007] The aforementioned food processing apparatus, wherein the rolling machine consists of an upper pressing belt and a lower conveyor belt, wherein the conveyor belt is connected to a chute, and the rear end of the pressing belt has an inclined section that gradually descends from back to front, the inclination of which forms a guide opening between the conveyor belt and the raw material to facilitate entry.

[0008] The aforementioned food processing apparatus, the water spraying machine further includes a support frame and a water spraying mechanism, wherein the support frame is provided with two rollers for driving the first transmission chain, and a water baffle is provided below the front end of the first transmission chain, the front end of which extends to the center of the roller at the front end of the support frame and the front end face of the first transmission chain.

[0009] In the aforementioned food processing apparatus, the second transmission chain used for conveying the blank in the breading machine is located below the front end of the first transmission chain, with the upper end of the baffle plate close to the first transmission chain and the lower end close to the second transmission chain.

[0010] In the aforementioned food processing apparatus, the second transmission chain remains horizontal when receiving and transporting raw materials.

[0011] The aforementioned food processing apparatus has an inclined section on the upper end face of the breading machine near the water sprayer that gradually rises along the conveying direction. This inclined section is located below and behind the front end face of the baffle plate.

[0012] The aforementioned food processing apparatus includes a tray loading machine comprising a frame and a conveyor belt for transporting trays. The conveyor belt is located below the front end of the breading machine, and a baffle is fixed on the frame to block the front end of the breading machine's discharge port.

[0013] The aforementioned food processing apparatus, the tray loading machine, also includes a transfer belt, the transfer belt having a conveying direction perpendicular to the tray delivery belt, being located in front of the tray delivery belt and capable of carrying away the trays delivered by the tray delivery belt.

[0014] Compared with the prior art, this utility model has significant advantages and beneficial effects. Through the above technical solution, this utility model achieves considerable technological advancement and practicality, and has broad industrial application value. It possesses at least the following advantages:

[0015] This invention adds a chute to the discharge mechanism of the forming machine, so that the discharged billet corresponds to the groove in the tray of the loading machine, thereby enabling the billet after each processing step to smoothly enter the groove of the tray and achieve the purpose of automatic tray loading.

[0016] This invention adjusts the position of the blank at the forming machine. Since the blanks are driven by a transmission mechanism that moves in the same direction in each processing step, the blanks in each row can basically maintain their formation, thereby ensuring that the blanks can be automatically loaded.

[0017] This invention provides a water baffle between the water sprayer's drive chain and the powder coating machine's drive chain. While ensuring the operation of both the water sprayer and the powder coating machine, the water baffle is positioned close to their drive chains. This reduces the height difference between the water sprayer and the powder coating machine while preventing material interaction, thus ensuring the stability of the billet's shape. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the composition of the food processing device of this utility model;

[0019] Figure 2 This is a schematic diagram showing the arrangement of the billets during transportation.

[0020] Figure 3 This is a schematic diagram of the operation of the food processing device of this utility model.

[0021] [Explanation of Key Component Symbols]

[0022] 1: Molding machine

[0023] 11: Discharge Mechanism

[0024] 2: Rolling machine

[0025] 3: Water Sprayer

[0026] 4: Flour coating machine

[0027] 5: Disc loading machine

[0028] 6: Billet Detailed Implementation

[0029] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended purpose of the invention, the following detailed description of the specific implementation method, structure, features and effects of the food processing device proposed according to this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0030] Please see Figure 1-3 This is a schematic diagram of the various parts of the food processing device of this utility model. The food processing device includes a forming machine 1, a strip-rolling machine 2, a water-spraying machine 3, a breading machine 4, and a tray-loading machine 5, which are arranged sequentially from front to back along the production process. The forming machine 1 has multiple parallel discharge mechanisms 11, each with a chute 12 at its outlet. The position of the blank 6 is adjusted by the chute 12. The center of the outlet of each chute 12 is directly opposite to the center of the groove 52 corresponding to the tray 51 on the tray-loading machine 5, ensuring that the blank 6 delivered by the chute 12 is directly opposite to the groove 52 of the tray 51 on the tray-loading machine 5, thereby guaranteeing that the blank 6 falls into the corresponding tray groove and achieving automatic tray loading. In this embodiment, the chute 12 is an arc-shaped groove open at both ends.

[0031] In this embodiment, the chute 12 connected to each discharge mechanism 11 on the molding machine 1 is arranged in a converging trend along the transport direction of the blank 6, so that the spacing between the blanks 6 is reduced, so as to achieve the adaptation to the position of the groove 52 in the tray 51.

[0032] Define the transport direction of the billet as the front of each machine. The inlet at the rear of the rolling mill 2 is located below the front end of the discharge mechanism 11 of the forming machine 1. The rolling mill 2 consists of an upper pressing belt 22 and a lower conveyor belt 21. The conveyor belt 21 drives the billet 6 forward, while the pressing belt 22 applies pressure to the billet 6. Under the action of the pressing belt 22 and the conveyor belt 21, the billet 6 is gradually rolled into a round strip while moving forward. The outlet of the chute 12 is connected to the upper surface of the conveyor belt 21. The lower end of the pressing belt 22, near the inlet of the rolling mill 2, slopes downwards from back to front, while remaining horizontal away from the inlet. The upper end of the conveyor belt 21 remains horizontal, creating a guiding structure at the inlet of the rolling mill 2 where the distance between the pressing belt and the conveyor belt gradually decreases along the transport direction of the billet 6, allowing the billet to smoothly enter the rolling mill 2. The spacing between the pressing belt 22 and the conveyor belt 21 is adjustable, thereby adjusting the radial dimension of the blank produced by the rolling machine. Alternatively, by adjusting the spacing between the pressing belt 22 and the conveyor belt 21 to be greater than the radial dimension of the blank output by the forming machine, the rolling machine can be used only as a transport device, enabling the present invention to simultaneously meet the production needs of round and strip products.

[0033] The water sprayer 3 is located below the front end of the dough rolling machine 2. The water sprayer 3 includes a support frame, a spraying mechanism, and a first transmission chain 31. The support frame is equipped with two rollers, one in front and one behind, for driving the first transmission chain 31. A water baffle 32 is also provided below the front end of the first transmission chain 31. The water baffle 32 is fixed on the support frame, and its front end extends to the center front end of the roller 33 closest to the coating machine on the side of the water sprayer 3, and is located behind the front end face of the first transmission chain 31. This allows it to receive water dripping from the first transmission chain 3 while preventing the material on the water sprayer 3 from sticking to the water baffle 32 and failing to reach the coating machine 4 smoothly.

[0034] In the breading machine 4, the second transmission chain 41 used for transporting the blanks 6 is located below the front end of the first transmission chain 31, and the upper surface of the second transmission chain 41 used to support the blanks is horizontal. This ensures that the rows of blanks transported by the water sprayer 3 maintain a stable relative position, and that adjacent rows of blanks are clearly separated, so that after breading, they can be placed into the grooves arranged in rows in the tray, achieving automatic tray loading. In this embodiment of the invention, the vertical projection of the baffle plate 32 falls on the upper end of the second transmission chain 41, maintaining a horizontal transmission position.

[0035] In this embodiment, the upper surface of the breading machine 4, near the water sprayer 3, is inclined in a gradually rising manner along the transmission direction to reduce the amount of powder carried up towards the water sprayer 3 during transmission. In this embodiment, the blank 6 conveyed by the water sprayer 3 lands at a horizontal position on the upper surface of the second transmission chain 41, and the transmission stroke of the blank 6 on the breading machine 4 is always located on the horizontal second transmission chain 41.

[0036] In the vertical direction, the second transmission chain 41 is arranged close to the first transmission chain 3, and the two are isolated by a baffle plate 32. The baffle plate 32 is arranged close to the first transmission chain 31 and the second transmission chain 41 without affecting the transmission of the first transmission chain 31 and the second transmission chain 41. It can prevent water on the first transmission chain 31 from falling into the second transmission chain 41, and at the same time prevent powder on the second transmission chain 41 from entering the first transmission chain 31.

[0037] The tray loading machine 5 includes a conveyor belt 53 for conveying trays 51. The conveyor belt 53 is located below the front end of the breading machine 4, and the trays 51 are located on the conveyor belt 53 and move towards the breading machine 4 under the action of the conveyor belt 53. The tray loading machine 5 also includes a baffle 54 fixed on the frame. The baffle 54 is located above the conveyor belt 53 and near the second drive chain 41, and is used to block the blanks 6 delivered by the second drive chain 41, so that they fall into the groove 52 of the trays 51 below. The tray loading machine 5 also includes a transfer belt 55 for transporting the loaded trays 51 away. The transfer belt 55 is located below the second drive chain 41 and at the front end of the conveyor belt 53, and the conveying direction of the transfer belt 55 is perpendicular to the conveyor belt 53.

[0038] In other embodiments of this utility model, the rolling machine 2 can be omitted, and the forming machine 1 can be directly connected to the water spraying machine 3 through the chute 12.

[0039] In this embodiment of the invention, the raw material is glutinous rice cake, and the food processing device is used for processing, shaping, coating, and packaging the glutinous rice cake.

[0040] This utility model only describes the transmission parts of each machine that makes up the food production device. The other components of the forming machine 1, the rolling machine 2, the water spraying machine 3, the breading machine 4, and the tray loading machine 5 are all existing technologies and will not be described in detail here.

[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A food processing apparatus comprising a forming machine, a water spraying machine, a breading machine, and a tray loading machine arranged sequentially, characterized in that: The forming machine has multiple discharge mechanisms arranged side by side. Each discharge mechanism is connected to the first transmission chain of the water sprayer through a chute. The center of each chute outlet is aligned with the center of the corresponding groove in the tray of the loading machine, so that the blanks output from the chute outlet can fall smoothly into the tray groove of the loading machine after passing through the water sprayer and the powder coating machine.

2. The food processing apparatus according to claim 1, characterized in that: A strip rolling machine is also provided between the forming machine and the water spraying machine, and the outlet of the chute is connected to the inlet of the strip rolling machine.

3. The food processing apparatus according to claim 2, characterized in that: The rolling machine consists of an upper pressing belt and a lower conveyor belt, wherein the conveyor belt is connected to a chute, and the rear end of the pressing belt has an inclined section that gradually descends from back to front, forming a guide opening between the inclined section and the conveyor belt to facilitate the entry of the billet.

4. The food processing apparatus according to claim 3, characterized in that: The spacing between the compression belt and the conveyor belt is adjustable.

5. The food processing apparatus according to any one of claims 1-4, characterized in that: The water sprayer also includes a support frame and a water spraying mechanism. The support frame is provided with two rollers, one in front and one behind, for driving the first transmission chain. A water baffle is also provided below the front end of the first transmission chain. The front end of the water baffle extends between the center of the roller at the front end of the support frame and the front end face of the first transmission chain.

6. The food processing apparatus according to claim 5, characterized in that: In the powder coating machine, the second transmission chain used to convey the blank is located below the front end of the first transmission chain, with the upper end of the baffle plate close to the first transmission chain and the lower end close to the second transmission chain.

7. The food processing apparatus according to claim 6, characterized in that: The second transmission chain remains horizontal when receiving and transporting the blank.

8. The food processing apparatus according to any one of claims 1-4 and 6-7, characterized in that: The tray loading machine includes a frame and a conveyor belt for transporting trays. The conveyor belt is located below the front end of the breading machine, and a baffle is fixed on the frame to block the front end of the breading machine's discharge port.

9. The food processing apparatus according to claim 8, characterized in that: The tray loading machine also includes a transfer belt, which is perpendicular to the conveying belt, is located in front of the conveying belt, and can carry away the trays sent out by the conveying belt.

Images