A multi-channel automated sort test device

Abstract

The utility model provides a kind of multi-channel automatic sorting test device, it is related to automatic sorting technical field, including transmission component, containing conveyer belt, two baffle and support frame, conveyer belt is used to transport to be handled material, two baffles are located at conveyer belt both sides limit position.The utility model passes through right angle arc transmission component, conveyer belt transports material, both sides baffle limit position, because right angle arc transmission, material is easy to jam corner gap, guiding component works, arc shell adapts outer diameter, cylinder drives first movable block, extrudes straight top plate and makes two groups of half gear engage, two top plates abut material and help it to separate from jam area and guide, guided material enters correction component, motor drives rack, jacks and makes correction component deformation, straight shell etc. cooperate correction drainage, each component linkage realizes automatic accurate sorting test, improves efficiency and precision, adapts large-scale continuous production, guarantees quality and process order.

Description

Technical Field

[0001] This utility model relates to the field of automatic sorting technology, and in particular to a multi-channel automatic sorting and testing device. Background Technology

[0002] Multi-channel automatic sorting and testing equipment integrates multiple test channels and an automated sorting mechanism. It can simultaneously perform parameter testing (such as electrical, optical, and physical properties) on multiple workpieces or samples, automatically determine their pass / fail status based on preset standards, and sort them to the corresponding areas according to the results. Employing precision sensing, intelligent control, and mechanical transmission technology, it can efficiently complete batch testing and sorting, and is widely used in the production of electronic components and precision parts, significantly improving testing efficiency and accuracy while reducing manual intervention.

[0003] When testing sample materials, the multi-channel automatic sorting and testing device has various material conveying mechanisms (such as straight conveyor belts, curved conveyor belts, etc.) to cope with complex working scenarios and speed up the material transmission process.

[0004] However, existing curved conveyor belt mechanisms, due to their complex tortuous routes, cause materials to get stuck at corners and other places during material transport, leading to blockages and damage. Furthermore, the continued downward flow of materials causes the initial angle of the materials to deviate due to repeated collisions at the corners, resulting in inaccurate tests during the next sorting and testing process, thus affecting work efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a multi-channel automatic sorting and testing device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: it includes a transmission component, comprising a conveyor belt, two baffles and a support frame. The conveyor belt is used to transport the material to be processed, the two baffles are provided on both sides of the conveyor belt for limiting the movement, and the support frame supports the overall structure.

[0007] The guide assembly, located inside one of the side baffles, includes an arc-shaped outer shell, a support platform, a straight top plate, an arc-shaped top plate, two sets of half gears, a cylinder, a first movable block, and a limiting structure. The arc-shaped outer shell is adapted to the outer diameter of the transmission assembly. The cylinder drives the first movable block to move along the limiting structure, and the first movable block squeezes the straight top plate, so that the two sets of half gears on one side of the straight top plate and the arc-shaped top plate mesh and drive the straight top plate and the arc-shaped top plate to guide the material in position.

[0008] The straightening component, connected downstream of the guiding component, includes a straight housing, a first guide plate, and a second guide plate, and is used to straighten and guide the guided material.

[0009] The drive assembly, including a motor, rack and pinion, provides power for material sorting and works with the straightening assembly to complete the sorting action.

[0010] Preferably, the limiting structure of the guide component includes a connecting rod movably connected to the first movable block and a limiting groove adapted to the limiting post. The connecting rod slides in the limiting groove through the limiting post to achieve directional movement, and one side of the first movable block is fixedly installed on the outer wall of the straight top plate.

[0011] Preferably, the guide assembly further includes a first connecting column, with the first connecting column fixedly inserted inside the half gear, and the two sets of half gears are respectively fixedly installed between the straight top plate and the arc-shaped top plate, and the two sets of half gears drive the two top plates to swing synchronously when they rotate.

[0012] Preferably, the cylinder of the guide assembly is mounted on the support platform, and the cylinder output end is hinged to the first movable block through a connecting rod to form a crank-slider transmission structure.

[0013] Preferably, the straightening assembly further includes a second connecting post and a third connecting post. The first guide plate is connected to the straight housing through the second connecting post, and the second guide plate is connected to the first guide plate through the third connecting post. This is used to drive the straightening assembly to move and deploy to straighten and position the material.

[0014] Preferably, the drive assembly further includes a second movable block, the push rod is connected to the second movable block, and the motor drives the rack to drive the second movable block to move linearly, thereby moving the second guide plate fixed on one side of the second movable block.

[0015] Preferably, the guide assembly has an arc-shaped outer shell and a mounting plate, with the mounting plate placed on the support platform to cooperate with the support platform to limit the position of the limiting post.

[0016] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0017] 1. In this utility model, when the right-angle arc-shaped transmission component delivers materials, the two side baffles of the conveyor belt limit the material flow. Due to the right-angle arc-shaped transmission, the material is prone to getting stuck in the corner gap. When the guiding component works, the arc-shaped shell adapts to the outer diameter, and the cylinder drives the first movable block to squeeze the straight top plate so that the two sets of half gears mesh. The straight and arc-shaped top plates move to abut against the material, helping it to get out of the jammed area and complete the guidance. The guided material enters the correction component. The motor drives the rack and pinion to deform the correction component. The straight shell and other components work together to further correct and guide the flow. The linkage of each component realizes automatic and accurate sorting and testing, improves efficiency and accuracy, adapts to large-scale continuous production, and ensures quality and orderly process.

[0018] 2. In this utility model, the conveyor belt of the transmission component transports materials, with baffles for limiting and support frames for supporting. After the material arrives at the guide component area, in its limiting structure, the connecting rod connects to the first movable block, which slides and moves in the limiting groove via the limiting post. The first movable block is fixed to the straight top plate, and the half gear is mounted between the two top plates via the first connecting post. The cylinder drives a crank-slider transmission, which drives the half gear to rotate and causes the top plate to swing synchronously for guidance. The material enters the correction component, where the first guide plate and the second guide plate are connected via the connecting post. The drive component motor drives the rack, which drives the second movable block and the second guide plate to move, causing the correction component to unfold for correction and positioning. The arc-shaped outer shell of the guide component and the mounting plate cooperate with the limiting post to ensure stability. The linkage of each component improves accuracy and efficiency through precise guidance, fine correction, and efficient sorting, adapts to continuous production, ensures sorting quality and smooth process, and makes automatic sorting and testing efficient and orderly. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of the multi-channel automatic sorting and testing device proposed in this utility model;

[0020] Figure 2 This is a three-dimensional schematic diagram of the transmission component in a multi-channel automatic sorting and testing device proposed in this utility model;

[0021] Figure 3 This is a schematic diagram of the guide component in a multi-channel automatic sorting and testing device proposed in this utility model;

[0022] Figure 4 This is a three-dimensional schematic diagram of the guide component in a multi-channel automatic sorting and testing device proposed in this utility model;

[0023] Figure 5 This is a three-dimensional schematic diagram of the guide component in a multi-channel automatic sorting and testing device proposed in this utility model;

[0024] Figure 6 This is a schematic diagram showing the connection relationship between the correction component and the drive component in a multi-channel automatic sorting test device proposed in this utility model;

[0025] Figure 7 This is a three-dimensional schematic diagram of the correction component in a multi-channel automatic sorting and testing device proposed in this utility model;

[0026] Figure 8 This is a three-dimensional schematic diagram of the driving component in a multi-channel automatic sorting and testing device proposed in this utility model.

[0027] Legend: 1. Transmission component; 101. Conveyor belt; 102. Baffle; 103. Support frame; 2. Guide component; 201. Arc-shaped outer shell; 202. Support platform; 203. Mounting plate; 204. Straight top plate; 205. Arc-shaped top plate; 206. Half gear; 207. First connecting column; 208. Cylinder; 209. Connecting rod; 210. First movable block; 211. Limiting column; 212. Limiting groove; 3. Correction component; 301. Straight outer shell; 302. Second connecting column; 303. First guide plate; 304. Third connecting column; 305. Second guide plate; 4. Drive component; 401. Motor; 402. Rack; 403. Push rod; 404. Second movable block. Detailed Implementation

[0028] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0030] Example 1: Refer to Figure 1 - Figure 8 As shown: In this embodiment, a multi-channel automatic sorting and testing device is included, comprising a transmission component 1, including a conveyor belt 101, two baffles 102, and a support frame 103. The conveyor belt 101 is used to transport materials to be processed. The two baffles 102 are located on both sides of the conveyor belt 101 for limiting movement. The support frame 103 supports the overall structure. A guide component 2 is located inside one of the baffles 102 and includes an arc-shaped outer shell 201, a support platform 202, a straight top plate 204, an arc-shaped top plate 205, two sets of half gears 206, a cylinder 208, a first movable block 210, and a limiting structure. The arc-shaped outer shell 201 is adapted to the outer diameter of the transmission component 1. The cylinder 208... The first movable block 210 is driven to move along the limiting structure. The first movable block 210 squeezes the straight top plate 204, so that the two sets of half gears 206 on one side of the straight top plate 204 and the arc top plate 205 mesh and drive the straight top plate 204 and the arc top plate 205 to guide the material. The straightening component 3 is connected downstream of the guiding component 2 and includes a straight shell 301, a first guide plate 303 and a second guide plate 305. It is used to correct and guide the guided material. The driving component 4 includes a motor 401, a rack 402 and a push rod 403, which provides power for material sorting and works with the straightening component 3 to complete the sorting action.

[0031] The overall effect of this embodiment is as follows: the transmission component 1 serves as the starting point and is a right-angled arc shape; the conveyor belt 101 continuously transports the material to be processed; the side baffles 102 limit the material to prevent it from shifting during transport; the support frame 103 stably supports the overall structure, ensuring the stable operation of subsequent components; when the material is transported to the corresponding position of the guide component 2, due to the right-angled arc shape of the transmission, the material may get stuck in the corner gap. At this time, the guide component 2 starts to work, and its arc-shaped outer shell 201 adapts to the transmission... The outer diameter of component 1 is adjusted. Cylinder 208 drives the first movable block 210 to move along the limiting structure. The first movable block 210 presses against the straight top plate 204, causing the two sets of half gears 206 on one side of the straight top plate 204 and the arc-shaped top plate 205 to mesh and drive each other. This drives the straight top plate 204 and the arc-shaped top plate 205 to move, so that the straight top plate 204 and the arc-shaped top plate 205 simultaneously abut against the material. The abutting force of the straight top plate 204 causes the material to leave the corner gap, and the arc-shaped top plate 205 provides assistance. The material is brought into contact with the conveyor belt 101, which provides forward force and helps it move away from the jammed area, guiding its position so that it can accurately enter the straightening component 3. After being guided, the material enters the straightening component 3, where the motor 401 drives the rack 402, which in turn moves the push rod 403, causing the straightening component 3 to deform. The straight outer shell 301, the first guide plate 303, and the second guide plate 305 of the straightening component 3 work together to further correct and guide the material, ensuring that the material's posture and position meet the sorting requirements. This component linkage method uses the transmission component 1 to stably feed the material, the guide component 2 to accurately adjust the initial position of the material, the straightening component 3 to refine the correction and ensure the foundation of sorting, and the drive component 4 to provide power. All links work closely together to achieve multi-channel automatic and accurate sorting and testing, improve sorting efficiency and accuracy, reduce manual intervention, adapt to large-scale and continuous production scenarios, ensure the quality and stability of material sorting, and make the entire sorting and testing process run efficiently and orderly.

[0032] Example 2: According to Figure 1 - Figure 8As shown: The limiting structure of the guide assembly 2 includes a connecting rod 209 movably connected to the first movable block 210, and a limiting groove 212 adapted to the limiting post 211. The connecting rod 209 slides within the limiting groove 212 via the limiting post 211 to achieve directional movement. One side of the first movable block 210 is fixedly installed on the outer wall of the straight top plate 204. The guide assembly 2 also includes a first connecting post 207. The first connecting post 207 is fixedly inserted inside the half gear 206, and the two sets of half gears 206 are respectively fixedly installed between the straight top plate 204 and the arc-shaped top plate 205. When the two sets of half gears 206 rotate, they drive the two top plates to swing synchronously. The cylinder 208 of the guide assembly 2 is installed on the support platform 202. The output end of the cylinder 208 is hinged to the first movable block 210 via the connecting rod 209 to form a crank-slider transmission structure. The straightening assembly 3 also includes a second connecting post 302 and a third connecting post 304. A first guide plate 303 is connected to a straight outer shell 301 via the second connecting post 302. A second guide plate 305 is connected to the first guide plate 303 via the third connecting post 304. It is used to enable the straightening assembly 3 to move and position the material by driving the drive assembly 4. The drive assembly 4 also includes a second movable block 404. A top rod 403 is connected to the second movable block 404. A motor 401 drives a rack 402 to drive the second movable block 404 to move linearly, so that the second guide plate 305 fixed on one side of the movable block 404 can move. The guide assembly 2 has an arc-shaped outer shell 201 and a mounting plate 203. The mounting plate 203 is set on the support platform 202 and is used to cooperate with the support platform 202 to limit the limit post 211.

[0033] The overall effect of the second embodiment is as follows: the conveyor belt 101 of the transmission component 1 transports the material to be processed, the baffles 102 on both sides limit and prevent deviation, and the support frame 103 provides stable support. When the material arrives at the area of ​​the guide component 2, the guide component 2 starts to operate. In its limiting structure, the connecting rod 209 is movably connected to the first movable block 210. It slides in the limiting groove 212 through the limiting post 211 to achieve directional movement. One side of the first movable block 210 is fixed to the outer wall of the straight top plate 204. At the same time, the first connecting post 207 is inserted inside the half gear 206. The two sets of half gears 206 are respectively installed between the straight top plate 204 and the arc-shaped top plate 205. The cylinder 208 is installed above the support platform 202. The output end is hinged to the first movable block 210 through the connecting rod 209 to form a crank-slider transmission structure. The cylinder 208 drives the first movable block 210 to move, driving the two sets of half gears 206 to rotate, so that the two top plates swing synchronously to guide the material. Then, the material enters the correction group. In component 3, the first guide plate 303 of the straightening assembly 3 is connected to the straight outer shell 301 via the second connecting column 302, and the second guide plate 305 is connected to the first guide plate 303 via the third connecting column 304. The motor 401 of the drive assembly 4 drives the rack 402, which in turn drives the second movable block 404 to move linearly. The second guide plate 305, which is fixed on one side of the second movable block 404, moves accordingly, causing the straightening assembly 3 to unfold and straighten and position the material. The arc-shaped outer shell 201 of the guide assembly 2 and the mounting plate 203 on the support platform 202 cooperate to limit the limit column 211, ensuring structural stability. All components are linked together, and the crank-slider transmission of the guide assembly provides precise guidance. The connecting column of the straightening assembly 3 cooperates with the drive assembly 4 for fine straightening. The gear and rack 402 of the drive assembly 4 achieves efficient sorting, improves sorting accuracy and efficiency, adapts to continuous production, reduces manual intervention, ensures material sorting quality and smooth process, and allows automatic sorting and testing to be carried out efficiently and orderly.

[0034] Working principle: When the conveyor belt 101 of the transmission component 1 transports the material to be processed, the baffles 102 on both sides form a limiting space to prevent the material from deviating. The support frame 103 provides stable support for the overall structure, ensuring stable operation of each link. When the material arrives at the area of ​​the guide component 2, the guide component 2 starts to operate: the output end of the cylinder 208 installed on the support platform 202 is hinged to the first movable block 210 through the connecting rod 209, forming a crank-slider transmission structure. When the cylinder 208 extends or retracts, the connecting rod 209 drives the first movable block 210 to move. At this time, the limiting structure of the guide component 2 plays its role. The connecting rod 209 slides within the limiting groove 212 via the limiting post 211 to achieve directional movement, ensuring precise motion trajectory. One side of the first movable block 210 is fixed to the outer wall of the straight top plate 204; its movement drives the straight top plate 204 to move. The first connecting post 207, fixedly inserted inside the half-gear 206, connects the two sets of half-gears 206 to the straight top plate 204 and the arc-shaped top plate 205 respectively. When the straight top plate 204 moves, it causes the two sets of half-gears 206 to mesh and drive, causing the two top plates to swing synchronously, completing the initial guidance of the material and preventing jamming. Afterwards, the material enters the straightening assembly 3. The first guide plate 303 is connected to the straight outer shell 301 via the second connecting post 302, and the second guide plate 305 is connected to the first guide plate 303 via the third connecting post 304, forming a linkage straightening structure. The motor 401 of the drive assembly 4 drives the rack 402 to move, which in turn drives the second movable block 404, which is connected to the push rod 403, to move linearly. The second guide plate 305, which is fixed on one side of the second movable block 404, moves accordingly, causing the straightening assembly 3 to unfold. By adjusting the position of the guide plates, the material is precisely straightened and positioned. The core advantage of the linkage lies in the following: the combination of the crank-slider transmission of the guide component 2 and the meshing structure of the half gear 206 enables precise and controllable material guiding action; the linkage structure formed by multiple connecting columns of the correction component 3, in conjunction with the gear and rack 402 transmission of the drive component 4, achieves precise positioning of the material; and the coordination of the limiting structure and the supporting components ensures the stability of the overall operation. This design significantly improves sorting accuracy and efficiency, adapts to the needs of continuous production, reduces manual intervention, ensures stable material sorting quality and smooth process, and enables the automatic sorting and testing process to be carried out efficiently and orderly.

[0035] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A multi-channel automatic sorting and testing device, characterized in that: include The transmission component (1) includes a conveyor belt (101), two baffles (102) and a support frame (103). The conveyor belt (101) is used to transport materials to be processed. The two baffles (102) are located on both sides of the conveyor belt (101) to limit movement. The support frame (103) supports the overall structure. The guide assembly (2), located inside one of the side baffles (102), includes an arc-shaped shell (201), a support platform (202), a straight top plate (204), an arc-shaped top plate (205), two sets of half gears (206), a cylinder (208), a first movable block (210), and a limiting structure. The arc-shaped shell (201) is adapted to the outer diameter of the transmission assembly (1). The cylinder (208) drives the first movable block (210) to move along the limiting structure. The first movable block (210) squeezes the straight top plate (204), so that the two sets of half gears (206) on one side of the straight top plate (204) and the arc-shaped top plate (205) mesh and drive, thereby driving the straight top plate (204) and the arc-shaped top plate (205) to guide the material in position. The straightening component (3), connected downstream of the guiding component (2), includes a straight housing (301), a first guide plate (303), and a second guide plate (305), used to straighten and guide the guided material; The drive assembly (4), including a motor (401), a rack (402) and a push rod (403), provides power for material sorting and serves as a power source for the straightening assembly (3).

2. The multi-channel automatic sorting and testing device according to claim 1, characterized in that: The limiting structure of the guide component (2) includes a connecting rod (209) movably connected to the first movable block (210) and a limiting groove (212) adapted to the limiting post (211). The connecting rod (209) slides in the limiting groove (212) through the limiting post (211) to achieve directional movement. One side of the first movable block (210) is fixedly installed on the outer wall of the straight top plate (204).

3. The multi-channel automatic sorting and testing device according to claim 1, characterized in that: The guide assembly (2) also includes a first connecting column (207), and the first connecting column (207) is fixedly inserted inside the half gear (206). The two sets of half gears (206) are respectively fixedly installed between the straight top plate (204) and the arc-shaped top plate (205). When the two sets of half gears (206) rotate, they drive the two top plates to swing synchronously.

4. The multi-channel automatic sorting and testing device according to claim 1, characterized in that: The cylinder (208) of the guide assembly (2) is mounted on the support platform (202). The output end of the cylinder (208) is hinged to the first movable block (210) through the connecting rod (209) to form a crank-slider transmission structure.

5. The multi-channel automatic sorting and testing device according to claim 1, characterized in that: The correction assembly (3) further includes a second connecting post (302) and a third connecting post (304). The first guide plate (303) is connected to the straight shell (301) through the second connecting post (302), and the second guide plate (305) is connected to the first guide plate (303) through the third connecting post (304). It is used to make the correction assembly (3) move and unfold to correct and position the material through the drive assembly (4).

6. The multi-channel automatic sorting and testing device according to claim 1, characterized in that: The drive assembly (4) also includes a second movable block (404), a push rod (403) is connected to the second movable block (404), and a motor (401) drives a rack (402) to drive the second movable block (404) to move linearly, thereby enabling the second guide plate (305) fixed on one side of the second movable block (404) to move.

7. The multi-channel automatic sorting and testing device according to claim 1, characterized in that: The guide assembly (2) has an arc-shaped outer shell (201) and a mounting plate (203). The mounting plate (203) is located on the support platform (202) and is used to cooperate with the support platform (202) to limit the positioning post (211).

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