A fully automatic vacuum hydrocarbon ultrasonic cleaning equipment

Abstract

The utility model relates to vacuum carbon hydrogen ultrasonic cleaning equipment technical field discloses a full -automatic vacuum carbon hydrogen ultrasonic cleaning equipment, including ultrasonic cleaning device fixed connection cleaning storehouse both sides, the cleaning storehouse fixed connection support frame, the inside of cleaning storehouse is equipped with linkage frame, the inside of linkage frame is equipped with drive storehouse, the inside of drive storehouse is equipped with cleaning frame, the cleaning frame sliding connection apron, the inside of apron is equipped with locking quick -release mechanism, the cleaning storehouse fixed connection magnetic force coupling mechanism linkage end, the cleaning storehouse connects seal cover, the bottom of cleaning storehouse is equipped with drain, the drain passes through the connecting pipe and communicates with filter equipment, make it rotate in the cleaning process movement to avoid the existence of the overlapping surface because the fixed part, can lead to ultrasonic energy weak, cleaning effect is poor, and the staff is convenient for opening quick apron, and it is convenient to place parts.

Description

Technical Field

[0001] This utility model relates to the technical field of vacuum hydrocarbon ultrasonic cleaning equipment, specifically a fully automatic vacuum hydrocarbon ultrasonic cleaning equipment. Background Technology

[0002] The fully automatic vacuum hydrocarbon ultrasonic cleaning equipment is an industrial cleaning system that integrates vacuum technology, ultrasonic cleaning technology, and hydrocarbon solvents. It achieves full automation of the entire cleaning, drying, and solvent recovery process. It is mainly used to replace traditional ODS (ozone-depleting substances) cleaning agents and high-temperature, high-energy-consuming water-based cleaning agents. It is particularly suitable for cleaning precision parts, such as optical lenses, semiconductor components, medical devices, aerospace parts, and precision hardware. Existing fully automatic vacuum hydrocarbon ultrasonic cleaning equipment uses a sealed space to perform ultrasonic cleaning on parts. During cleaning, the parts are placed inside the cleaning chamber and fixed in place to ensure stable cleaning. However, the fixed parts have overlapping surfaces, which leads to weak ultrasonic energy and poor cleaning effect.

[0003] Therefore, we propose a fully automated vacuum hydrocarbon ultrasonic cleaning device. Utility Model Content

[0004] The purpose of this invention is to provide a fully automatic vacuum hydrocarbon ultrasonic cleaning device to solve the problem mentioned in the background art, which is that the overlapping surfaces of fixed parts lead to weak ultrasonic energy and poor cleaning effect.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic vacuum hydrocarbon ultrasonic cleaning device, comprising a shell, a vacuum mechanism, a control panel, a filter device, a coarse cleaning liquid storage tank, a fine cleaning liquid storage tank, a magnetic coupling mechanism, and an ultrasonic cleaning device. The ultrasonic cleaning device is fixedly connected to both sides of the cleaning chamber. The cleaning chamber is fixedly connected to a support frame. A linkage frame is provided inside the cleaning chamber. A drive chamber is provided inside the linkage frame. A cleaning frame is provided inside the drive chamber. The cleaning frame is slidably connected to a cover plate. A locking quick-release mechanism is provided inside the cover plate. The cleaning chamber is fixedly connected to the linkage end of the magnetic coupling mechanism. The cleaning chamber is connected to a sealing cover. A drain outlet is provided at the bottom of the cleaning chamber. The drain outlet is connected to the filter device through a connecting pipe.

[0006] Preferably, the linkage frame includes a retainer and a roller shaft, the roller shaft being driven to the drive chamber and rotatably connected to the cleaning chamber.

[0007] Preferably, the drive compartment is provided with a set of locking rods symmetrical about a central axis, the locking rods are fitted with springs, and the locking rods are slidably connected to a spherical ball head.

[0008] Preferably, the cleaning rack has a spherical groove for limiting the position, and the spherical groove is tightly pressed against the spherical head by a spring and a locking rod.

[0009] Preferably, the locking quick-release mechanism includes a second spring, a spring fixing seat, a spring limiting plate, a snap-fit ​​plate, a linkage rack plate, a gear, and a drive rack plate. The spring fixing seat is fixedly connected to the inner side of the cover plate, and the spring fixing seat is slidably connected to the spring limiting plate. One end of the spring fixing seat is snapped into the spring limiting plate, and a second spring is provided between the spring fixing seat and the spring limiting plate.

[0010] Preferably, the spring fixing seat is slidably connected to the snap-fit ​​plate, and the snap-fit ​​plate tightly presses the second spring together through the spring limiting plate.

[0011] Preferably, the snap-fit ​​plate extension rod is fixedly connected to the linkage rack plate, and the snap-fit ​​plate is slidably connected to the inner side of the cover plate.

[0012] Preferably, a gear is provided on the inner side of the cover plate, and the gear is connected to the linkage rack plate and the drive rack plate respectively. The linkage rack plate and the drive rack plate are located on the inner side of the cover plate.

[0013] Preferably, a drive rack is slidably connected to the cover handle, and the drive rack extension arm extends to the outside of the cover handle.

[0014] Preferably, the cleaning chamber has two filtration devices on one side, a coarse wash storage tank on the other side, and a fine wash storage tank below the coarse wash storage tank.

[0015] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model features a linkage frame inside the cleaning chamber, a drive chamber inside the linkage frame, a cleaning frame inside the drive chamber, a cover plate slidably connected to the cleaning frame, a locking quick-release mechanism inside the cover plate, a linkage end of a magnetic coupling mechanism fixedly connected to the cleaning chamber, a sealing cover connected to the cleaning chamber, and a drain outlet at the bottom of the cleaning chamber. The drain outlet is connected to a filter device through a connecting pipe, allowing it to rotate during the cleaning process. This avoids the problem of weak ultrasonic energy and poor cleaning effect caused by overlapping surfaces of fixed parts.

[0016] 2. This utility model uses a sliding connection cover plate through a cleaning rack. The cover plate is equipped with a locking quick-release mechanism, which includes a spring, a spring fixing seat, a spring limiting plate, a snap-fit ​​plate, a linkage rack plate, a gear, and a drive rack plate. This makes it easy for staff to open the quick-release cover plate and place parts. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the cross-sectional structure of the cleaning chamber of this utility model; Figure 2 This is a schematic diagram of the internal distribution structure of the cleaning chamber of this utility model; Figure 3 This is a schematic cross-sectional view of the cleaning rack and cover plate of this utility model; Figure 4 This is a schematic diagram of the locking quick-release mechanism of this utility model; Figure 5 This is an enlarged structural diagram of point B in this utility model; Figure 6 This is a schematic diagram of the locking rod connecting component of this utility model; Figure 7 This is an enlarged structural diagram of point A in this utility model; Figure 8 This is a schematic diagram of the overall rear view structure of this utility model; Figure 9 This is a schematic diagram of the overall front structure of this utility model; In the diagram: 1. Outer shell; 2. Vacuum mechanism; 3. Control panel; 4. Filter device; 5. Coarse wash tank; 6. Fine wash tank; 7. Magnetic coupling mechanism; 8. Ultrasonic cleaning device; 9. Cleaning chamber; 10. Support frame; 11. Linkage frame; 12. Drive chamber; 13. Cleaning frame; 14. Cover plate; 15. Locking quick-release mechanism; 16. Sealing cover; 17. Drain outlet; 1101. Cage; 1102. Roller; 1201, Locking rod; 1202, Spring; 1203, Spherical ball head; 1501, Spring 2; 1502, Spring Fixing Seat; 1503, Spring Limiting Plate; 1504, Snap-fit ​​Plate; 1505, Linkage Rack Plate; 1506, Gear; 1507, Drive Rack Plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0019] Please see Figure 1 - Figure 9The diagram shows a fully automatic vacuum hydrocarbon ultrasonic cleaning device, comprising a housing 1, a vacuum mechanism 2, a control panel 3, a filter device 4, a coarse cleaning liquid tank 5, a fine cleaning liquid tank 6, a magnetic coupling mechanism 7, and an ultrasonic cleaning device 8. The ultrasonic cleaning device 8 is fixedly connected to both sides of a cleaning chamber 9. The cleaning chamber 9 is fixedly connected to a support frame 10. A linkage frame 11 is located inside the cleaning chamber 9. A drive chamber 12 is located inside the linkage frame 11. A cleaning frame 13 is located inside the drive chamber 12. The cleaning frame 13 is slidably connected to a cover plate 14. A locking quick-release mechanism 15 is located inside the cover plate 14. The cleaning chamber 9 is fixedly connected to the linkage end of the magnetic coupling mechanism 7. The cleaning chamber 9 is connected to the sealing cover 16. A drain outlet 17 is located at the bottom of the cleaning chamber 9. The drain outlet 17 is connected to the filter device 4 via a connecting pipe. The cleaning chamber is equipped with a linkage frame inside, a drive chamber inside the linkage frame, and a cleaning frame inside the drive chamber. The cleaning frame is slidably connected to a cover plate, and a locking quick-release mechanism is located inside the cover plate. The cleaning chamber is fixedly connected to the linkage end of a magnetic coupling mechanism. The cleaning chamber is connected to the sealing cover, and a drain outlet is located at the bottom of the cleaning chamber. The drain outlet is connected to the filter device via a connecting pipe, allowing it to rotate during the cleaning process. This avoids the problem of weak ultrasonic energy and poor cleaning effect caused by overlapping surfaces of fixed parts.

[0020] Furthermore, the linkage frame 11 includes a retainer 1101 and a roller 1102. The roller 1102 is connected to the drive chamber 12 and rotatably connected to the cleaning chamber 9. The linkage frame rotatably connects the cleaning chamber and the drive chamber, thereby reducing the friction between the drive chamber and the cleaning chamber and improving the transmission efficiency.

[0021] Furthermore, the drive chamber 12 is equipped with a set of locking rods 1201 symmetrical about the central axis. The locking rods 1201 are fitted with springs 1202. The locking rods 1201 are slidably connected to the ball head 1203. The cleaning frame 13 has a spherical groove for limiting the position. The spherical groove is tightly pressed against the ball head 1203 by the spring 1202 and the locking rods 1201. The locking rods, ball head and springs inside the drive chamber ensure quick installation and disassembly of the cleaning frame, while maintaining the stability of the cleaning frame in the drive chamber rotation.

[0022] Furthermore, the locking quick-release mechanism 15 includes a second spring 1501, a spring fixing seat 1502, a spring limiting plate 1503, a snap-fit ​​plate 1504, a linkage rack plate 1505, a gear 1506, and a drive rack plate 1507. The spring fixing seat 1502 is fixedly connected to the inner side of the cover plate 14, and the spring fixing seat 1502 is slidably connected to the spring limiting plate 1503. One end of the spring fixing seat 1502 is snapped into the spring limiting plate 1503. A second spring 1501 is provided between the spring fixing seat 1502 and the spring limiting plate 1503 to facilitate the opening of the quick-release cover by the operator and to facilitate the placement of parts.

[0023] Furthermore, the spring fixing seat 1502 is slidably connected to the snap-fit ​​plate 1504, and the snap-fit ​​plate 1504 tightly presses the spring 1501 together with the spring limiting plate 1503.

[0024] Furthermore, the extension rod of the snap-fit ​​plate 1504 is fixedly connected to the linkage rack plate 1505. The snap-fit ​​plate 1504 is slidably connected to the inner side of the cover plate 14. The inner side of the cover plate 14 is provided with a gear 1506. The gear 1506 is connected to the linkage rack plate 1505 and the drive rack plate 1507 respectively. The linkage rack plate 1505 and the drive rack plate 1507 are located on the inner side of the cover plate 14. The drive rack plate 1507 is slidably connected to the handle of the cover plate 14. The extension arm of the drive rack plate 1507 extends to the outside of the handle of the cover plate 14. When the operator pushes the extension arm of the drive rack plate, the power is transmitted to the gear. The gear drives the linkage rack plate to move, so that it simultaneously contacts the snap-fit ​​plate and the cleaning rack in a snap-fit ​​state.

[0025] Furthermore, two filter devices 4 are provided on one side of the cleaning chamber 9, and a coarse wash storage tank 5 is provided on the other side of the filter device 4. A fine wash storage tank 6 is provided below the coarse wash storage tank 5. Each filter device is connected to the fine wash storage tank, the coarse wash storage tank and the drain outlet through connecting pipes to recover the cleaning liquid.

[0026] In this solution, the workflow is as follows: The operator starts the equipment through the control panel 3, selects the preset cleaning program, opens the sealing cover 16, lifts the handle of the cover plate 14 upwards, and pushes the drive rack plate 1507. The drive rack plate 1507 drives the gear 1506 to rotate, which in turn drives the linkage rack plate 1505 to move. The linkage rack plate 1505 pulls the locking plate 1504 and compresses the second spring 1501, so that the locking plate 1504 is disengaged from the locking rod 1201 in the drive chamber 12. The entire cleaning rack 13 can be easily lifted out through the cover plate 14. The workpiece to be cleaned is evenly placed into the cleaning rack 13 and then put back into the drive chamber 12. After lowering the cover plate 14, the handle is released, and the rebound force of the second spring 1501 pushes the locking plate 1504 to reset and re-engage with the locking rod 1201, thereby firmly locking the cleaning rack 13 in the drive chamber 12. Finally, the sealing cover 16 is closed to ensure that the cleaning chamber 9 is completely sealed; the vacuum mechanism 2 is activated to perform a vacuuming operation on the sealed cleaning chamber 9, and the hydrocarbon solvent in the rough cleaning storage tank 5 is pumped into the cleaning chamber 9 until the workpiece is submerged. The ultrasonic cleaning device 8 is activated, emitting high-frequency ultrasonic waves into the solvent to violently impact the surface of the workpiece from all directions without dead angles, causing oil stains and impurities to be quickly removed. At the same time, the magnetic coupling mechanism 7 starts to work, driving the drive chamber 12 to rotate non-contactly through magnetic force. The drive chamber 12 rotates in the cleaning chamber 9 via the roller 1102. The cleaning rack 13 and the workpiece inside it rotate slowly. After the rough cleaning process is completed, the dirty solvent is discharged back to the rough cleaning storage tank 5 or its dedicated recovery tank. Then, the clean hydrocarbon solvent from the fine cleaning storage tank 6 is injected into the cleaning chamber 9 to perform vacuum ultrasonic rinsing on the workpiece to remove the trace dirt and rough cleaning solvent remaining on the surface of the workpiece. After rinsing is completed, the clean solvent is discharged back to the fine cleaning storage tank 6. The operator opens the sealing cover 16 and lifts the cover plate 14 and the cleaning rack 13 again by operating the locking quick release mechanism 15 to take out the completely clean and dry workpiece.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic vacuum hydrocarbon ultrasonic cleaning device, comprising a shell (1), a vacuum mechanism (2), a control panel (3), a filter device (4), a coarse wash storage tank (5), a fine wash storage tank (6), a magnetic coupling mechanism (7), and an ultrasonic cleaning device (8), characterized in that: The ultrasonic cleaning device (8) is fixedly connected to both sides of the cleaning chamber (9). The cleaning chamber (9) is fixedly connected to the support frame (10). The cleaning chamber (9) is provided with a linkage frame (11). The linkage frame (11) is provided with a drive chamber (12) inside. The drive chamber (12) is provided with a cleaning frame (13) inside. The cleaning frame (13) is slidably connected to the cover plate (14). The cover plate (14) is provided with a locking quick-release mechanism (15) inside. The cleaning chamber (9) is fixedly connected to the linkage end of the magnetic coupling mechanism (7). The cleaning chamber (9) is connected to a sealing cover (16). The bottom of the cleaning chamber (9) is provided with a drain outlet (17). The drain outlet (17) is connected to the filter device (4) through a connecting pipe.

2. The fully automatic vacuum hydrocarbon ultrasonic cleaning equipment according to claim 1, characterized in that: The linkage frame (11) includes a retainer (1101) and a roller (1102). The roller (1102) is connected to the drive chamber (12) and is rotatably connected to the cleaning chamber (9).

3. The fully automatic vacuum hydrocarbon ultrasonic cleaning equipment according to claim 1, characterized in that: The drive compartment (12) is equipped with a set of locking rods (1201) symmetrical about the central axis. The locking rods (1201) are fitted with springs (1202) and the locking rods (1201) are slidably connected to spherical ball heads (1203).

4. The fully automatic vacuum hydrocarbon ultrasonic cleaning equipment according to claim 1, characterized in that: The cleaning rack (13) has a spherical groove for limiting the position. The spherical groove is tightly pressed against the spherical head (1203) by a spring (1202) and a locking rod (1201).

5. The fully automatic vacuum hydrocarbon ultrasonic cleaning equipment according to claim 4, characterized in that: The locking quick-release mechanism (15) includes a second spring (1501), a spring fixing seat (1502), a spring limiting plate (1503), a snap-fit ​​plate (1504), a linkage rack plate (1505), a gear (1506), and a drive rack plate (1507). The spring fixing seat (1502) is fixedly connected to the inner side of the cover plate (14), and the spring fixing seat (1502) is slidably connected to the spring limiting plate (1503). One end of the spring fixing seat (1502) is snapped into the spring limiting plate (1503). The second spring (1501) is provided between the spring fixing seat (1502) and the spring limiting plate (1503).

6. The fully automatic vacuum hydrocarbon ultrasonic cleaning equipment according to claim 5, characterized in that: The spring fixing seat (1502) is slidably connected to the snap-fit ​​plate (1504), and the snap-fit ​​plate (1504) tightly presses the second spring (1501) together with the spring limiting plate (1503).

7. The fully automatic vacuum hydrocarbon ultrasonic cleaning equipment according to claim 5, characterized in that: The extension rod of the snap-fit ​​plate (1504) is fixedly connected to the linkage rack plate (1505), and the snap-fit ​​plate (1504) is slidably connected to the inner side of the cover plate (14).

8. The fully automatic vacuum hydrocarbon ultrasonic cleaning equipment according to claim 5, characterized in that: The cover plate (14) is provided with a gear (1506) on the inner side. The gear (1506) is connected to the linkage rack plate (1505) and the drive rack plate (1507) respectively. The linkage rack plate (1505) and the drive rack plate (1507) are located on the inner side of the cover plate (14).

9. The fully automatic vacuum hydrocarbon ultrasonic cleaning equipment according to claim 5, characterized in that: The cover plate (14) is slidably connected to the handle of the drive rack plate (1507), and the extension arm of the drive rack plate (1507) extends to the outside of the handle of the cover plate (14).

10. The fully automatic vacuum hydrocarbon ultrasonic cleaning equipment according to claim 1, characterized in that: Two filter devices (4) are provided on one side of the cleaning chamber (9), and a coarse wash storage tank (5) is provided on the other side of the filter device (4). A fine wash storage tank (6) is provided below the coarse wash storage tank (5).

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