Adjustable stretching device for aluminum bar machining
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHONGQING HENGYA IND CO LTD
- Filing Date
- 2025-08-08
- Publication Date
- 2026-08-07
AI Technical Summary
[0005]本实用新型的目的在于提供一种可调式铝棒加工用拉伸装置,解决了上述背景技术中提出传统的铝棒拉伸装置存在模具更换繁琐、拉伸精度不高、操作复杂等问题,难以满足多样化的加工需求和高效生产的要求
[0012]本实用新型的一种可调式铝棒加工用拉伸装置,更换组件通过卡槽与模具的卡合连接,配合可转动且用螺栓固定的盖板,实现了模具的快速拆装,当需要加工不同规格的铝棒时,只需拧下螺栓打开盖板,取出旧模具更换为带有对应直径圆孔的新模具,再关闭盖板固定即可,这种设计大幅缩短了模具更换时间,提高了设备对不同尺寸铝棒加工的适配性,减少了因更换模具造成的停机时间,提升了整体加工效率,拉伸组件中,电动推杆驱动T型块带动夹具实现对铝棒的稳定夹持,夹具夹持面为锯齿状确保夹持力度合适且不易打滑,同时,电机通过驱动螺纹杆转动,使移动块沿滑轨平稳移动,移动块的移动速度和距离可通过电机精确控制,电动推杆与电机均由控制开关统一操控,操作简便,能精准控制铝棒拉伸的程度,保证了拉伸后铝棒的尺寸精度和质量稳定性,满足了铝棒加工中对拉伸工艺的严格要求。
Smart Images

Figure CN224600304U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum rod processing technology, and in particular to an adjustable stretching device for aluminum rod processing. Background Technology
[0002] Aluminum rods are a common metallic material, characterized by their lightweight, corrosion resistance, and good electrical conductivity, making them widely used in aerospace, automotive, and construction industries. Aluminum rod processing refers to the process of shaping aluminum ingots into aluminum rods that meet specific requirements through a series of technical means. Products made from processed aluminum rods are widely used in building doors and windows, automotive structural components, and industrial profiles, possessing properties such as lightweight and corrosion resistance. Different applications have different requirements for the dimensions, precision, and mechanical properties of aluminum rods, necessitating processing such as stretching to improve their performance and dimensional accuracy.
[0003] Traditional aluminum bar stretching devices suffer from problems such as cumbersome mold changes, low stretching accuracy, and complex operation, making it difficult to meet diverse processing needs and the requirements of efficient production.
[0004] Based on the aforementioned application background, this adjustable aluminum rod processing stretching device is designed to address the shortcomings of traditional devices. It needs to enable rapid die change to adapt to the processing of aluminum rods of different specifications; it must ensure precise control of the stretching process to improve the dimensional accuracy and quality stability of the stretched aluminum rods; simultaneously, operation should be simple and easy, with integrated control switches enabling unified control of all components, reducing the workload for operators, improving production efficiency, and meeting the modern aluminum rod processing industry's demands for high performance, high adaptability, and high efficiency. Utility Model Content
[0005] The purpose of this utility model is to provide an adjustable aluminum rod stretching device, which solves the problems mentioned in the background art, such as cumbersome mold replacement, low stretching accuracy, and complicated operation of traditional aluminum rod stretching devices, making it difficult to meet diverse processing needs and the requirements of efficient production.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an adjustable aluminum rod processing stretching device, comprising a base, a platform fixedly installed on the upper surface of the base, the platform being U-shaped, a control switch installed on one side of the platform, a replacement component installed inside the platform, two slide rails fixedly installed on the upper surface of the base, a moving block slidably engaging on the upper surface of the two slide rails, and a stretching component installed at the bottom end of the moving block.
[0007] The replacement component includes a slot, the base has a slot inside, a mold is engaged inside the slot, the mold has a round hole, a cover plate is movably installed on the upper surface of the base, one end of the cover plate is rotatably connected to the base, and the end of the cover plate near the control switch is fixedly connected to the base by bolts.
[0008] The stretching component includes a groove, the movable block has a groove, and a clamp is rotatably connected inside the groove. There are two clamps, and the two clamps are serrated on the side closest to each other. A T-shaped block is movably installed inside the groove, and the T-shaped block is slidably connected to the two clamps.
[0009] An electric push rod is fixedly installed on the side of the moving block away from the clamp. The electric push rod is electrically connected to the control switch, and the output end of the electric push rod penetrates the moving block and is fixedly connected to the T-shaped block.
[0010] The movable block is internally threaded with a threaded rod. One end of the threaded rod is rotatably connected to the base, and the end of the threaded rod away from the base is rotatably connected to a fixed plate. The fixed plate is fixedly connected to the base.
[0011] A motor is fixedly installed on the side of the fixed plate away from the moving block. The output end of the motor is fixedly connected to the threaded rod, and the motor is electrically connected to the control switch.
[0012] This utility model discloses an adjustable stretching device for aluminum rod processing. The replacement component is connected to the mold via a slot, and with the help of a rotatable cover plate fixed with bolts, the mold can be quickly disassembled and assembled. When processing aluminum rods of different specifications, simply unscrew the bolts, open the cover plate, remove the old mold and replace it with a new mold with a corresponding diameter hole, and then close the cover plate to fix it. This design significantly shortens the mold replacement time, improves the adaptability of the equipment to processing aluminum rods of different sizes, reduces downtime caused by mold replacement, and improves the overall processing efficiency. In the stretching component, the electric push rod drives the T-block to move the clamp to achieve stable clamping of the aluminum rod. The clamping surface of the clamp is serrated to ensure appropriate clamping force and prevent slippage. At the same time, the motor drives the threaded rod to rotate, so that the moving block moves smoothly along the slide rail. The moving speed and distance of the moving block can be precisely controlled by the motor. The electric push rod and the motor are both controlled by a control switch, which is simple to operate and can accurately control the degree of stretching of the aluminum rod, ensuring the dimensional accuracy and quality stability of the stretched aluminum rod, and meeting the strict requirements of the stretching process in aluminum rod processing. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 A three-dimensional structural diagram of the replaceable components for this utility model;
[0016] Figure 3 This is a three-dimensional structural diagram of the clamp of this utility model;
[0017] Figure 4 This is a three-dimensional structural diagram of the tension component of this utility model.
[0018] In the diagram: 1. Base; 2. Platform; 3. Control switch; 4. Slide rail; 5. Moving block; 6. Replacement component; 7. Slot; 8. Mold; 9. Round hole; 10. Cover plate; 11. Bolt; 12. Tensioning component; 13. Groove; 14. Clamp; 15. T-block; 16. Electric push rod; 17. Threaded rod; 18. Fixing plate; 19. Motor. Detailed Implementation
[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0020] Please see Figures 1-4 This utility model provides a technical solution: an adjustable aluminum rod processing stretching device, including a base 1, a platform 2 fixedly installed on the upper surface of the base 1, the platform 2 being U-shaped, a control switch 3 installed on one side of the platform 2, a replacement component 6 installed inside the platform 2, a slide rail 4 fixedly installed on the upper surface of the base 1, two slide rails 4, a moving block 5 slidably engaged on the upper surface of the two slide rails 4, and a stretching component 12 installed at the bottom end of the moving block 5.
[0021] Please see Figures 1-3 The replacement component 6 includes a slot 7. The slot 7 is provided inside the base 2. A mold 8 is engaged inside the slot 7. The mold 8 has a round hole 9. A cover plate 10 is movably installed on the upper surface of the base 2. One end of the cover plate 10 is rotatably connected to the base 2. The end of the cover plate 10 near the control switch 3 is fixedly connected to the base 2 by bolts 11. The device is connected to the factory power supply. When the device is working, firstly, according to the specifications of the aluminum rod to be processed, the appropriate mold 8 is selected by the replacement component 6 and installed and fixed. One end of the aluminum rod is passed through the round hole 9 of the mold 8 for positioning, and the other end is placed between the clamps 14 of the moving block 5.
[0022] Please see Figures 1-2The stretching assembly 12 includes a groove 13. A movable block 5 has a groove 13. Two clamps 14 are rotatably connected inside the groove 13, with one side of the clamps 14 being serrated. A T-shaped block 15 is movably installed inside the groove 13, and the T-shaped block 15 is slidably connected to the two clamps 14. An electric push rod 16 is fixedly installed on the side of the movable block 5 away from the clamps 14. The electric push rod 16 is electrically connected to the control switch 3. The output end of the electric push rod 16 penetrates the movable block 5 and is fixedly connected to the T-shaped block 15. A threaded rod 17 is threadedly connected inside the movable block 5. One end of the threaded rod 17 is rotatably connected to the base 2, and the end of the threaded rod 17 away from the base 2 is rotatably connected to a fixing plate 18. The fixing plate 18 is fixedly connected to the base 1. A motor 19 is fixedly installed on the side of the fixing plate 18 away from the movable block 5. The output end of the motor 19 is connected to the threaded rod... 17 is fixedly connected. Motor 19 is electrically connected to control switch 3. Electric push rod 16 is started by control switch 3. Electric push rod 16 is a commercially available product. The output end of electric push rod 16 pushes T-block to move. T-block drives two clamps 14 to move closer to each other, thereby clamping the aluminum rod firmly. Then, motor 19 is started. Motor 19 is a commercially available product. The output end of motor 19 drives threaded rod 17 to rotate. Since threaded rod 17 is threadedly connected to moving block 5, and moving block 5 is slidably engaged with base 1 through slide rail 4, the rotation of threaded rod 17 is converted into linear movement of moving block 5 along slide rail 4 away from base 2. Moving block 5 drives aluminum rod to be stretched through clamps 14. When stretched to the required degree, motor 19 and electric push rod 16 are turned off by control switch 3. Electric push rod 16 resets and clamps 14 are released, completing the stretching process of aluminum rod.
[0023] Working principle: Connect the device to the factory power supply. When the device is working, first, according to the specifications of the aluminum rod to be processed, select the appropriate mold 8 by changing component 6 and install and fix it. Place one end of the aluminum rod through the round hole 9 of the mold 8 for positioning, and place the other end between the clamps 14 of the moving block 5. Start the electric push rod 16 by controlling switch 3. The electric push rod 16 is a commercially available product. The output end of the electric push rod 16 pushes the T-block to move. The T-block drives the two clamps 14 to move closer to each other, thereby clamping the aluminum rod firmly. Then start motor 1. 9. Motor 19 is a commercially available product. The output end of motor 19 drives the threaded rod 17 to rotate. Since the threaded rod 17 is threadedly connected to the moving block 5, and the moving block 5 is slidably engaged with the base 1 through the slide rail 4, the rotation of the threaded rod 17 is converted into the linear motion of the moving block 5 along the slide rail 4 away from the platform 2. The moving block 5 drives the aluminum rod to be stretched through the clamp 14. When the stretching reaches the required degree, the motor 19 and the electric push rod 16 are turned off by the control switch 3. The electric push rod 16 is reset to release the clamp 14, thus completing the stretching process of the aluminum rod.
[0024] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. An adjustable stretching device for processing aluminum bars, comprising a base (1), characterized in that: A base (2) is fixedly installed on the upper surface of the base (1). The base (2) is U-shaped. A control switch (3) is installed on one side of the base (2). A replacement component (6) is installed inside the base (2). A slide rail (4) is fixedly installed on the upper surface of the base (1). There are two slide rails (4). A moving block (5) is slidably engaged on the upper surface of the two slide rails (4). A tensioning component (12) is installed at the bottom of the moving block (5).
2. The adjustable aluminum rod processing stretching device according to claim 1, characterized in that: The replacement component (6) includes a slot (7), the base (2) has a slot (7) inside, the slot (7) is fitted with a mold (8), the mold (8) has a round hole (9), a cover plate (10) is movably installed on the upper surface of the base (2), one end of the cover plate (10) is rotatably connected to the base (2), and the end of the cover plate (10) near the control switch (3) is fixedly connected to the base (2) by bolts (11).
3. The adjustable aluminum rod processing stretching device according to claim 2, characterized in that: The stretching component (12) includes a groove (13). The moving block (5) has a groove (13). A clamp (14) is rotatably connected inside the groove (13). There are two clamps (14). The two clamps (14) are serrated on the side close to each other. A T-shaped block (15) is movably installed inside the groove (13). The T-shaped block (15) is slidably connected to the two clamps (14).
4. The adjustable aluminum rod processing stretching device according to claim 3, characterized in that: An electric push rod (16) is fixedly installed on the side of the moving block (5) away from the clamp (14). The electric push rod (16) is electrically connected to the control switch (3). The output end of the electric push rod (16) passes through the moving block (5) and is fixedly connected to the T-block (15).
5. The adjustable aluminum rod processing stretching device according to claim 4, characterized in that: The movable block (5) is internally threaded with a threaded rod (17). One end of the threaded rod (17) is rotatably connected to the base (2), and the end of the threaded rod (17) away from the base (2) is rotatably connected to a fixing plate (18). The fixing plate (18) is fixedly connected to the base (1).
6. The adjustable aluminum rod stretching device according to claim 5, characterized in that: A motor (19) is fixedly installed on the side of the fixed plate (18) away from the moving block (5). The output end of the motor (19) is fixedly connected to the threaded rod (17). The motor (19) is electrically connected to the control switch (3).