A slotting device based on ball valve processing

CN224600662UActive Publication Date: 2026-08-07SHANGHAI WEIKUI COM INFORMATION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI WEIKUI COM INFORMATION TECHNOLOGY CO LTD
Filing Date
2024-09-18
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0003]现有的基于球阀加工的开槽装置在使用过程中,需要等待球阀开槽完成后,才能固定下一个球阀,实用性不佳,因此需要提出一种基于球阀加工的开槽装置

Benefits of technology

[0014]1.该一种基于球阀加工的开槽装置,通过底座和旋转机构的设置,在该装置的使用过程中,当球阀本体被加工完毕后,打开第一电机的开关,使旋转盘旋转,从而将固定座上的加工完毕的球阀本体移走,并将未加工的球阀本体移过来,对未加工的球阀本体进行加工时,可将加工完毕的球阀本体从固定座上取下,更换新的未加工的球阀本体,实现一边加工球阀本体一边安装球阀本体,减少工序间等待时间,加快生产节奏,提高了该装置的工作效率;

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Abstract

The utility model discloses a kind of slotting device based on ball valve processing, including base, the side of base is provided with rotating mechanism, the other side of base is provided with adjusting mechanism, the side of rotating mechanism is provided with locking mechanism;The slotting device based on ball valve processing is processed by the setting of base and rotating mechanism, in the use process of the device, when ball valve body is finished, the switch of first motor is opened, rotating disc rotates, so that the ball valve body of fixed seat on finished is removed, and the ball valve body of unprocessed is moved over, when the ball valve body of unprocessed is processed, the ball valve body of finished can be removed from fixed seat, replace new ball valve body of unprocessed, realize one side processing ball valve body one side installation ball valve body, reduce waiting time between process, speed up production rhythm, improve the working efficiency of the device.
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Description

Technical Field

[0001] This utility model relates to the technical field of grooving devices, specifically a grooving device based on ball valve processing. Background Technology

[0002] A ball valve is a type of valve that controls the flow of fluid in a pipeline by rotating a ball. It has advantages such as simple structure, good sealing performance, large flow capacity, convenient operation, and low price. Ball valve processing refers to the process of transforming raw materials or semi-finished products into finished ball valves. These processes cover all aspects from design, material selection, manufacturing, assembly to testing. Among them, the grooving device in ball valve processing is an important piece of equipment in the field of ball valve processing equipment. It is mainly used to process specific grooves on the ball of the ball valve to meet the sealing and connection requirements of the ball valve.

[0003] Existing grooving devices based on ball valve processing require waiting for the grooving of a ball valve to be completed before the next ball valve can be fixed, which is not very practical. Therefore, it is necessary to propose a grooving device based on ball valve processing. Summary of the Invention

[0004] The purpose of this invention is to provide a grooving device based on ball valve processing to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a grooving device based on ball valve processing, comprising a base, a rotating mechanism on one side of the base, an adjusting mechanism on the other side of the base, and a locking mechanism on one side of the rotating mechanism;

[0006] The rotating mechanism includes a first motor, a rotating disk, a fixed base, a ball valve body, and a fixed block. The first motor is installed inside the base. A rotating disk is installed on one output end of the first motor. A fixed base is fixed on one side of the rotating disk. A ball valve body is fixed on one side of the fixed base. A fixed block is fixed on the edge of the rotating disk.

[0007] Preferably, the rotating disk forms a rotating structure with the base via a first motor, and the fixed base is symmetrically arranged about the central axis of the rotating disk.

[0008] Preferably, the adjustment mechanism includes a limiting strip, a limiting block, an adjusting seat, a lead screw, a second motor, a hydraulic cylinder, a hydraulic rod, a fixing frame, a third motor, and a slotted wheel. The limiting strip is fixed to one side of the base, and a slidable limiting block is sleeved on one side of the limiting strip. An adjusting seat is fixed to one side of the limiting block. A lead screw passes through one side surface of the adjusting seat. A second motor is installed on one side of the lead screw. Hydraulic cylinders are fixed on both sides above the adjusting seat. A hydraulic rod is installed above the adjusting seat. A fixing frame is fixed above the hydraulic rod. A third motor is installed inside the fixing frame. A slotted wheel is installed at one output end of the third motor.

[0009] Preferably, the fixing frame forms a lifting structure with the adjusting seat via hydraulic cylinders, and the hydraulic cylinders are symmetrically arranged about the central axis of the adjusting seat.

[0010] Preferably, the locking mechanism includes a slide rail, a fourth motor, a gear, a rack, and a retainer. The slide rail is fixed to one side of the base, the fourth motor is installed on one side of the slide rail, the gear is installed on one output end of the fourth motor, a rack is provided below the gear, and a retainer is fixed to one end of the rack.

[0011] Preferably, the ferrule forms a sliding structure with the slide rail via a rack and pinion, and the shape of the ferrule matches that of the slide rail.

[0012] Preferably, the sleeve is engaged with the rotating disk via a fixing block, and the fixing block is circumferentially distributed at the edge of the rotating disk.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This grooving device based on ball valve processing, through the setting of a base and a rotating mechanism, allows the ball valve body to be processed after the ball valve body is finished. The first motor is then turned on to rotate the rotating disk, thereby removing the processed ball valve body from the fixed seat and moving the unprocessed ball valve body over. When processing the unprocessed ball valve body, the processed ball valve body can be removed from the fixed seat and replaced with a new unprocessed ball valve body. This allows for simultaneous processing and installation of the ball valve body, reducing waiting time between processes, accelerating the production pace, and improving the working efficiency of the device.

[0015] 2. This grooving device based on ball valve processing, through the arrangement of a base, a rotating mechanism and a locking mechanism, during the use of the device, the rotating mechanism moves the fixed block on the rotating disk to one side of the slide rail. When the switch of the fourth motor is turned on, the gear on the fourth motor causes the rack to move, thereby allowing the sleeve to slide out of the slide rail and engage the fixed block on one side of the slide rail. The sleeve is relatively long, and part of the sleeve does not slide out of the slide rail, while the other part engages the fixed block. This limits the position of the fixed block, thereby preventing the rotating disk from moving accidentally and improving the reliability of the device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the rotating mechanism structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the adjustment mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram of the locking mechanism of this utility model.

[0020] In the diagram: 1. Base; 2. Rotating mechanism; 201. First motor; 202. Rotary disk; 203. Fixed seat; 204. Ball valve body; 205. Fixed block; 3. Adjusting mechanism; 301. Limit bar; 302. Limit block; 303. Adjusting seat; 304. Lead screw; 305. Second motor; 306. Hydraulic cylinder; 307. Hydraulic rod; 308. Fixed frame; 309. Third motor; 310. Grooved wheel; 4. Locking mechanism; 401. Slide rail; 402. Fourth motor; 403. Gear; 404. Rack; 405. Slip sleeve. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-2This utility model provides a technical solution: a grooving device based on ball valve processing, including a base 1. A rotating mechanism 2 is provided on one side of the base 1. The rotating mechanism 2 includes a first motor 201, a rotating disk 202, a fixed seat 203, a ball valve body 204, and a fixing block 205. The first motor 201 is installed inside the base 1. The rotating disk 202 is installed at one output end of the first motor 201. The fixed seat 203 is fixed to one side of the rotating disk 202. The ball valve body 204 is fixed to one side of the fixed seat 203. The fixing block 205 is fixed to the edge of the rotating disk 202. The rotating disk 202 and the base 1 form a rotating structure through the first motor 201. The fixed base 203 is symmetrically arranged with respect to the central axis of the rotating disk 202. After the ball valve body 204 is processed, the switch of the first motor 201 is turned on to make the rotating disk 202 rotate, thereby removing the processed ball valve body 204 from the fixed base 203 and moving the unprocessed ball valve body 204 over. When processing the unprocessed ball valve body 204, the processed ball valve body 204 can be removed from the fixed base 203 and replaced with a new unprocessed ball valve body 204. This allows the ball valve body 204 to be processed and installed at the same time, reducing the waiting time between processes, speeding up the production rhythm, and improving the working efficiency of the device.

[0023] Please see Figure 1 and Figure 3 An adjustment mechanism 3 is provided on the other side of the base 1. The adjustment mechanism 3 includes a limiting strip 301, a limiting block 302, an adjustment seat 303, a lead screw 304, a second motor 305, a hydraulic cylinder 306, a hydraulic rod 307, a fixing frame 308, a third motor 309, and a slotted wheel 310. The limiting strip 301 is fixed to one side of the base 1. A slidable limiting block 302 is sleeved on one side of the limiting strip 301. An adjustment seat 303 is fixed to one side of the limiting block 302. A lead screw 304 passes through one side surface of the adjustment seat 303. A second motor 305 is installed on one side of the lead screw 304. The adjustment seat 303... Hydraulic cylinders 306 are fixed on both sides above, and hydraulic rods 307 are installed above them. A fixed frame 308 is fixed above the hydraulic rods 307. A third motor 309 is installed on the inner side of the fixed frame 308. A slotted wheel 310 is installed on one output end of the third motor 309. The fixed frame 308 and the adjusting seat 303 form a lifting structure through the hydraulic cylinders 306. The hydraulic cylinders 306 are symmetrically arranged with respect to the central axis of the adjusting seat 303. When the switch of the hydraulic cylinder 306 is turned on, the hydraulic rods 307 lift the fixed frame 308, and the position of the third motor 309 can be adjusted, thereby adjusting the slotted wheel 310 to the required position.

[0024] Please see Figure 1 , Figure 2 and Figure 4A locking mechanism 4 is provided on one side of the rotating mechanism 2. The locking mechanism 4 includes a slide rail 401, a fourth motor 402, a gear 403, a fixed rack 404, and a retaining sleeve 405. The slide rail 401 is fixed to one side of the base 1. The fourth motor 402 is installed on one side of the slide rail 401. The gear 403 is installed on the output end of one side of the fourth motor 402. A rack 404 is provided below the gear 403. A retaining sleeve 405 is fixed to one end of the rack 404. The retaining sleeve 405 and the slide rail 401 form a sliding structure through the rack 404. The shape of the retaining sleeve 405 matches that of the slide rail 401. When the switch of the fourth motor 402 is turned on, the gear 403 on the fourth motor 402 causes the gear 403 to... The movement of bar 404 allows the sleeve 405 to slide on the slide rail 401. The sleeve 405 is engaged with the rotating disk 202 via a fixing block 205. The fixing blocks 205 are circumferentially distributed at the edge of the rotating disk 202. The rotating mechanism 2 moves the fixing blocks 205 on the rotating disk 202 to one side of the slide rail 401. The sleeve 405 slides out of the slide rail 401 and engages the fixing block 205 on one side of the slide rail 401. The sleeve 405 is relatively long, and part of the sleeve 405 does not slide out of the slide rail 401, while the other part engages the fixing block 205. This limits the position of the fixing block 205, thereby preventing the rotating disk 202 from moving accidentally and improving the reliability of the device.

[0025] Working principle: When using this grooving device based on ball valve processing, first connect the external power supply. Then, the rotating mechanism 2 moves the fixed block 205 on the rotating disk 202 to one side of the slide rail 401. Turn on the switch of the fourth motor 402. The gear 403 on the fourth motor 402 causes the rack 404 to move, thereby allowing the sleeve 405 to slide out of the slide rail 401 and engage the fixed block 205 on one side of the slide rail 401. Because the sleeve 405 is relatively long, part of it does not slide out of the slide rail 401, while the other part of the sleeve 405 engages the fixed block 205. This limits the position of the fixed block 205, thereby preventing the rotating disk 202 from moving accidentally. Turn on the switch of the second motor 305 to rotate the lead screw 304 and adjust the position of the adjusting seat 303. Turn on the switch of the hydraulic cylinder 306 to lift the fixed frame 308 with the hydraulic rod 307. Adjust the position of the third motor 309 to adjust the grooving wheel 310 to the required position and adjust the ball valve. The valve body 204 is slotted. After the ball valve body 204 is finished, the locking mechanism 4 is released from the fixed block 205, the switch of the first motor 201 is turned on, and the rotating disk 202 is rotated, thereby removing the finished ball valve body 204 from the fixed seat 203 and moving the unfinished ball valve body 204 over. When processing the unfinished ball valve body 204, the finished ball valve body 204 can be removed from the fixed seat 203 and replaced with a new unfinished ball valve body 204. When the device is not in use, the external power supply of the device is cut off. The model of the first motor 201 is CV22-400, the model of the second motor 305 is HF-KP43, the model of the hydraulic cylinder 306 is HSG30, the model of the third motor 309 is XD-3420-2, and the model of the fourth motor 402 is 5L45-4. In this way, the use of the slotting device based on ball valve processing is completed.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A grooving device based on ball valve processing, comprising a base (1), characterized in that: A rotating mechanism (2) is provided on one side of the base (1), an adjusting mechanism (3) is provided on the other side of the base (1), and a locking mechanism (4) is provided on one side of the rotating mechanism (2). The rotating mechanism (2) includes a first motor (201), a rotating disk (202), a fixed seat (203), a ball valve body (204), and a fixed block (205). The first motor (201) is installed inside the base (1). The rotating disk (202) is installed on one side of the output end of the first motor (201). The fixed seat (203) is fixed on one side of the rotating disk (202). The ball valve body (204) is fixed on one side of the fixed seat (203). The fixed block (205) is fixed on the edge of the rotating disk (202).

2. The grooving device based on ball valve processing according to claim 1, characterized in that, The rotating disk (202) forms a rotating structure with the base (1) via the first motor (201), and the fixed seat (203) is symmetrically arranged with respect to the central axis of the rotating disk (202).

3. The grooving device based on ball valve processing according to claim 1, characterized in that, The adjustment mechanism (3) includes a limiting strip (301), a limiting block (302), an adjustment seat (303), a lead screw (304), a second motor (305), a hydraulic cylinder (306), a hydraulic rod (307), a fixing frame (308), a third motor (309), and a slotted wheel (310). The limiting strip (301) is fixed to one side of the base (1), and a slidable limiting block (302) is sleeved on one side of the limiting strip (301). An adjustment seat (303) is fixed on one side of the limiting block (302). A lead screw (304) is passed through one side surface of the adjusting seat (303). A second motor (305) is installed on one side of the lead screw (304). Hydraulic cylinders (306) are fixed on both sides above the adjusting seat (303). A hydraulic rod (307) is installed above the hydraulic rod (307). A fixing frame (308) is fixed above the hydraulic rod (307). A third motor (309) is installed on the inner side of the fixing frame (308). A slotted wheel (310) is installed on one side output end of the third motor (309).

4. A grooving device based on ball valve processing according to claim 3, characterized in that, The fixed frame (308) forms a lifting structure with the adjusting seat (303) via a hydraulic cylinder (306), and the hydraulic cylinder (306) is symmetrically arranged with respect to the central axis of the adjusting seat (303).

5. A grooving device based on ball valve processing according to claim 1, characterized in that, The locking mechanism (4) includes a slide rail (401), a fourth motor (402), a gear (403), a rack (404), and a retainer (405). The slide rail (401) is fixed to one side of the base (1). The fourth motor (402) is installed on one side of the slide rail (401). The gear (403) is installed on one output end of the fourth motor (402). A rack (404) is provided below the gear (403). A retainer (405) is fixed to one end of the rack (404).

6. A grooving device based on ball valve processing according to claim 5, characterized in that, The sleeve (405) forms a sliding structure with the slide rail (401) via a rack (404), and the shape of the sleeve (405) matches that of the slide rail (401).

7. A grooving device based on ball valve processing according to claim 5, characterized in that, The sleeve (405) is engaged with the rotating disk (202) by a fixing block (205), and the fixing block (205) is circumferentially distributed at the edge of the rotating disk (202).