Gear polishing machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN HONGZHEN WIND POWER TRANSMISSION MFG CO LTD
- Filing Date
- 2024-09-05
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]现有的基于齿轮制造用抛光机,由于调节效果不够好,从而不便于对齿轮的不同位置进行加工,同时在加工时容易造成齿轮的掉落
[0016]与现有技术相比,本实用新型提供了一种基于齿轮制造用抛光机,具备以下有益效果:
Smart Images

Figure CN224600679U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gear manufacturing technology, specifically to a polishing machine for gear manufacturing. Background Technology
[0002] A gear is a mechanical component with teeth on its rim that continuously meshes to transmit motion and power. Gears have been used in transmission for a long time. In the late 19th century, with the advent of the generating gear cutting method and specialized machine tools and cutting tools using this principle, and with the development of production, the smoothness of gear operation became increasingly important. After manufacturing gears, they need to be machined at various angles to improve their overall precision; therefore, polishing machines are required for polishing.
[0003] Existing polishing machines for gear manufacturing are not well-adjustable, making it difficult to process different positions of the gears, and the gears are prone to falling off during processing. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a polishing machine for gear manufacturing, which has advantages such as good adjustment effect and solves the problems mentioned in the background technology.
[0006] (II) Technical Solution
[0007] To achieve the above-mentioned good adjustment effect, this utility model provides the following technical solution: a polishing machine for gear manufacturing, including a base, with an adjustment component fixedly connected to the middle of the top of the base. The adjustment component includes a fixed frame, a slider, an electric push rod, a moving plate, a limit frame, a screw, and a positioning block.
[0008] An electric push rod is fixedly connected to one side of the inner wall of the fixed frame. A slider is fixedly connected to one end of the electric push rod. The outer wall of the slider is slidably connected to the inside of the fixed frame. A movable plate is fixedly connected to the top of the slider. Limit frames are fixedly connected to both ends of the top of the movable plate. Screws are threaded to both ends of the top of the limit frames. A positioning block is fixedly connected to the bottom end of the screw. By placing the gear on the top of the movable plate and rotating the screw, the positioning block can be moved up and down, thus facilitating the movement of the positioning block to the top of the gear and fixing the gear. The electric push rod can be activated to push the slider as needed, thus facilitating the movement of the movable plate to the left and right, thus facilitating the movement of the movable plate to the designated position and facilitating the adjustment of the gear position, thereby facilitating the processing of different positions of the gear.
[0009] Preferably, a mounting frame is fixedly connected to the top of the base, and a hydraulic rod is fixedly connected to the middle of the top of the mounting frame, so that the height can be easily adjusted by opening the hydraulic rod.
[0010] Preferably, a motor is fixedly connected to the bottom end of the hydraulic rod, and a polishing disc is fixedly connected to the bottom end of the motor. The polishing disc is adjusted to a specified height by opening the hydraulic rod, and the polishing disc is rotated by opening the motor, thereby facilitating the polishing of the gears.
[0011] Preferably, a tool cabinet is fixedly connected to the bottom of the base, a cabinet door is rotatably connected to the front of the tool cabinet, and feet are fixedly connected to all four sides of the bottom of the tool cabinet. The tool cabinet can be opened by pulling the cabinet door, so as to facilitate the placement of some work tools inside the tool cabinet. At the same time, the feet facilitate the horizontal placement of the equipment.
[0012] Preferably, both ends of the bottom of the tool cabinet are fixedly connected to support components. The support components include connecting rods, connecting blocks, electric cylinders, support plates, and anti-slip pads. By setting up support components, the equipment can be made more stable during operation.
[0013] Preferably, one end of the connecting rod is fixedly connected to a connecting block, and the top of the connecting block is fixedly connected to an electric cylinder, which is used to support the equipment.
[0014] Preferably, a support plate is fixedly connected to the bottom of the electric cylinder, and an anti-slip pad is fixedly connected to the bottom of the support plate. The support plate is placed on the ground by opening the electric cylinder, and the support plate supports and fixes the equipment. The anti-slip pad increases the friction between the equipment and the ground, thereby making the equipment more stable during operation.
[0015] (III) Beneficial Effects
[0016] Compared with the prior art, this utility model provides a polishing machine for gear manufacturing, which has the following beneficial effects:
[0017] 1. This polishing machine for gear manufacturing achieves position adjustment through the coordinated use of adjustable components. Activating the electric push rod pushes the slider, facilitating the left and right movement of the moving plate to a designated position for processing different parts of the gear. Rotating the screw moves the positioning block to the outer wall of the gear, securing it in place. This minimizes gear movement during processing and reduces the need for manual gear fixing, making the equipment more convenient and practical.
[0018] 2. This polishing machine for gear manufacturing achieves a fixed support effect through the coordinated use of the set support components. The support plate is pushed by activating the electric cylinder, making it easy to place the support plate on the ground. The support plate supports the equipment during operation, and the set anti-slip pads increase the friction between the machine and the ground, thereby making the equipment more stable during operation and improving the stability of the polishing machine. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the external structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the bottom structure of this utility model;
[0021] Figure 3 This is a top view of the structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the adjustment component structure of this utility model;
[0023] Figure 5 This is a schematic diagram of the support component structure of this utility model.
[0024] In the diagram: 1. Base; 2. Mounting frame; 3. Adjustment assembly; 301. Fixing bracket; 302. Slider; 303. Electric push rod; 304. Moving plate; 305. Limiting bracket; 306. Screw; 307. Positioning block; 4. Polishing disc; 5. Motor; 6. Hydraulic rod; 7. Tool cabinet; 8. Cabinet door; 9. Support assembly; 901. Connecting rod; 902. Connecting block; 903. Electric cylinder; 904. Support plate; 905. Anti-slip mat; 10. Foot pad. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example 1
[0027] The preferred embodiment of the polishing machine for gear manufacturing provided by this utility model is, for example... Figures 1 to 5 As shown: A polishing machine for gear manufacturing includes a base 1, and an adjustment component 3 is fixedly connected to the middle of the top of the base 1. The adjustment component 3 includes a fixed frame 301, a slider 302, an electric push rod 303, a moving plate 304, a limit frame 305, a screw 306, and a positioning block 307.
[0028] An electric push rod 303 is fixedly connected to one side of the inner wall of the fixed frame 301. A slider 302 is fixedly connected to one end of the electric push rod 303. The outer wall of the slider 302 is slidably connected to the interior of the fixed frame 301. A movable plate 304 is fixedly connected to the top of the slider 302. Limiting frames 305 are fixedly connected to both ends of the top of the movable plate 304. Screws 306 are threaded to both ends of the top of the limiting frames 305. A positioning block 307 is fixedly connected to the bottom end of the screws 306. By placing the gear on the top of the movable plate 304 and rotating the screws 306, the positioning block 307 can be moved up and down, thus facilitating the movement of the positioning block 307 to the top of the gear and thus facilitating the fixing of the gear. The electric push rod 303 can be activated to push the slider 302 as needed, thus facilitating the movement of the movable plate 304 to the left and right, thus facilitating the movement of the movable plate 304 to the designated position and thus facilitating the adjustment of the gear position and the processing of different positions of the gear.
[0029] In this embodiment, a mounting frame 2 is fixedly connected to the top of the base 1, and a hydraulic rod 6 is fixedly connected to the middle of the top of the mounting frame 2. The height can be easily adjusted by opening the hydraulic rod 6.
[0030] Example 2
[0031] Based on Embodiment 1, the preferred embodiment of the present invention, based on a polishing machine for gear manufacturing, is as follows: Figures 1 to 5 As shown: A motor 5 is fixedly connected to the bottom end of the hydraulic rod 6, and a polishing disc 4 is fixedly connected to the bottom end of the motor 5. The polishing disc 4 is adjusted to a specified height by opening the hydraulic rod 6, and the polishing disc 4 is rotated by opening the motor 5, thereby facilitating the polishing of the gear.
[0032] In this embodiment, a tool cabinet 7 is fixedly connected to the bottom of the base 1, and a cabinet door 8 is rotatably connected to the front of the tool cabinet 7. Pads 10 are fixedly connected to all four sides of the bottom of the tool cabinet 7. The tool cabinet 7 can be opened by pulling the cabinet door 8, so that some work tools can be put into the inside of the tool cabinet 7. At the same time, the pads 10 facilitate the horizontal placement of the equipment.
[0033] Furthermore, support components 9 are fixedly connected to both ends of the bottom sides of the tool cabinet 7. The support components 9 include a connecting rod 901, a connecting block 902, an electric cylinder 903, a support plate 904, and an anti-slip pad 905. By setting the support components 9, the equipment can be made more stable during operation.
[0034] Furthermore, a connecting block 902 is fixedly connected to one end of the connecting rod 901, and an electric cylinder 903 is fixedly connected to the top of the connecting block 902. The equipment is supported by opening the electric cylinder 903.
[0035] In addition, a support plate 904 is fixedly connected to the bottom of the electric cylinder 903, and an anti-slip pad 905 is fixedly connected to the bottom of the support plate 904. The support plate 904 is placed on the ground by opening the electric cylinder 903, and the support plate 904 is used to support and fix the equipment. The anti-slip pad 905 is used to increase the friction between the equipment and the ground, so as to make the equipment more stable when working.
[0036] In use, first, the electric cylinder 903 is activated to place the support plate 904 on the ground, which supports and fixes the equipment. The anti-slip pad 905 increases friction with the ground, making the equipment more stable during operation. The gear is placed on top of the moving plate 304, and the screw 306 is rotated to move the positioning block 307 up and down, so that the positioning block 307 can be moved to the top of the gear for fixing. Then, the electric push rod 303 is activated to push the slider 302, which moves the moving plate 304 left and right, so that the moving plate 304 can be moved to the designated position for adjusting the position of the gear. The hydraulic rod 6 is activated to adjust the polishing disc 4 to the designated height, and the motor 5 is activated to drive the polishing disc 4 to rotate, so as to polish the gear.
[0037] In summary, this polishing machine for gear manufacturing facilitates processing at different positions of the gear, as well as fixing the gear and providing support and fixation for the equipment during operation.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A polishing machine for gear manufacturing, comprising a base (1), characterized in that: An adjustment assembly (3) is fixedly connected to the middle of the top of the base (1). The adjustment assembly (3) includes a fixed frame (301), a slider (302), an electric push rod (303), a moving plate (304), a limit frame (305), a screw (306), and a positioning block (307). An electric push rod (303) is fixedly connected to one side of the inner wall of the fixed frame (301). A slider (302) is fixedly connected to one end of the electric push rod (303). The outer side wall of the slider (302) is slidably connected to the inside of the fixed frame (301). A movable plate (304) is fixedly connected to the top of the slider (302). Limiting frames (305) are fixedly connected to both ends of the top of the movable plate (304). Screws (306) are threaded to both ends of the top of the limiting frame (305). A positioning block (307) is fixedly connected to the bottom end of the screw (306).
2. The polishing machine for gear manufacturing according to claim 1, characterized in that: The top of the base (1) is fixedly connected to the mounting frame (2), and the middle of the top of the mounting frame (2) is fixedly connected to the hydraulic rod (6).
3. A polishing machine for gear manufacturing according to claim 2, characterized in that: The bottom end of the hydraulic rod (6) is fixedly connected to a motor (5), and the bottom end of the motor (5) is fixedly connected to a polishing disc (4).
4. A polishing machine for gear manufacturing according to claim 1, characterized in that: The bottom of the base (1) is fixedly connected to a tool cabinet (7), the front of the tool cabinet (7) is rotatably connected to a cabinet door (8), and the bottom of the tool cabinet (7) is fixedly connected to feet (10) on all four sides.
5. A polishing machine for gear manufacturing according to claim 4, characterized in that: The tool cabinet (7) has support components (9) fixedly connected to both ends of its bottom sides. The support components (9) include a connecting rod (901), a connecting block (902), an electric cylinder (903), a support plate (904), and an anti-slip pad (905).
6. A polishing machine for gear manufacturing according to claim 5, characterized in that: One end of the connecting rod (901) is fixedly connected to a connecting block (902), and the top of the connecting block (902) is fixedly connected to an electric cylinder (903).
7. A polishing machine for gear manufacturing according to claim 6, characterized in that: The bottom end of the electric cylinder (903) is fixedly connected to a support plate (904), and the bottom of the support plate (904) is fixedly connected to an anti-slip pad (905).