An automatic malus sieboldii slice machine
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUIZHOU XUANYUAN AGRICULTURAL SCIENCE & TECHNOLOGY DEVELOPMENT CO LTD
- Filing Date
- 2025-08-29
- Publication Date
- 2026-08-07
AI Technical Summary
[0002]在刺梨干的传统加工流程中,需历经多道人工操作工序:首先对新鲜刺梨进行筛选后,进入核心的削头环节,操作人员需手动切除刺梨花萼及花根部,为保证去除彻底,操作时往往需连带削除部分可食用果肉;完成削头预处理后,再由人工手持刀具对刺梨逐一进行切片,切片完成后将果肉片进行干燥处理,最终制成刺梨干成品,整个加工过程中,削头与切片两大关键工序均依赖人工完成,当前刺梨干加工行业中,多数中小型加工企业及作坊仍以传统手工加工模式为主,即便部分规模稍大的加工点,也仅采用简单手持刀具或小型辅助工具进行操作,尚未实现削头、切片工序的机械化与自动化
本实用新型通过机械削头替代手工连带切除,精准控制切除范围,减少果肉损耗;切片刀通过分切槽对称插入,结合直线运动模组的同步跟踪,保证切片厚度一致;削头、切片及落料流程机械化,降低人工干预,减少耗时,同时能够减少人工成本,同时提升加工效率,适合规模化生产;此外,本实用新型通过放料座的夹板、分切槽及拨杆联动设计,实现放料槽的稳定开合;削头机构的旋转斜插刀配合针杆穿刺,确保削头彻底且高效。
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Figure CN224601853U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of agricultural product processing equipment technology, specifically an automated slicing machine for processing prickly pear. Background Technology
[0002] In the traditional processing of dried prickly pear, multiple manual steps are required: First, fresh prickly pears are selected, and then the core step of peeling the top is taken. Operators need to manually remove the calyx and flower base of the prickly pear. To ensure thorough removal, some edible pulp is often also removed during the process. After the pre-treatment of peeling the top is completed, the prickly pears are sliced one by one by hand with a knife. After slicing, the pulp slices are dried to finally produce the finished dried prickly pear. In the entire processing process, the two key steps of peeling and slicing are both done manually. At present, most small and medium-sized processing enterprises and workshops in the dried prickly pear processing industry still mainly use the traditional manual processing mode. Even some slightly larger processing points only use simple hand knives or small auxiliary tools for operation, and have not yet achieved mechanization and automation of the peeling and slicing processes.
[0003] Traditional manual processing methods have several key problems: First, manual trimming lacks precise control over the cutting area. To avoid leaving calyx and root residue, additional surrounding pulp must be removed, resulting in significant raw material loss. Second, the slicing thickness relies entirely on the operator's experience, easily leading to uneven slice size and inconsistent thickness, directly affecting the aesthetics and standardization of the dried prickly pear product. Third, the entire process is done manually, which not only consumes a lot of manpower and time, resulting in high labor costs, but also leads to low processing efficiency, making it difficult to meet the needs of large-scale production. Utility Model Content
[0004] To address the technical deficiencies in the background technology, this utility model proposes an automated prickly pear slicing machine. To solve the aforementioned technical problems and meet practical needs, the specific technical solution is as follows: An automated prickly pear slicing machine, characterized in that: it includes a frame, on which a mounting platform is installed; a first chain is arranged around the mounting platform, the first chain is driven by a large sprocket, and the large sprocket is driven by a first motor; feeding seats are evenly distributed on the first chain, the feeding seats have openable and closable feeding grooves, the feeding seats pass through a head-trimming and slicing station, the head-trimming and slicing station includes linear motion tracking modules installed on both sides of the frame, a movable platform is installed on the module slider seat of the linear motion tracking module, and a head-trimming mechanism and a slicing blade are arranged on the movable platform, the slicing blade can enter and exit the feeding groove.
[0005] As a further technical solution of this utility model, the frame is also provided with a feeding station and a dropping station. The feeding station includes a first straight plate installed on the upper surface of the mounting platform, and the dropping station includes a second straight plate installed on the lower surface of the mounting platform. The feeding chute remains open when passing through the first straight plate and the second straight plate.
[0006] As a further technical solution of this utility model, the feeding seat includes a base plate, with support plates connected to both ends of the base plate, first guide rods inserted into both sides of the base plate, and clamping plates provided on both sides of the support plate. The clamping plates slide on the first guide rods, and the side walls of the clamping plates facing the support plate are "V" shaped. A feeding groove is formed between the support plate and the clamping plates on both sides. Symmetrical cutting grooves are provided on the end faces of the clamping plates on both sides of the feeding groove, and the cutting grooves are connected to the feeding groove. A limiting hole is provided in the middle of the base plate, and two levers are provided in the limiting hole. A limiting element is provided at the upper end of the lever, and a roller is provided at the lower part. A first bearing is provided between the lever and the limiting element. Clamping plate insert rods are provided on the clamping plates. The upper ends of the clamping plate insert rods on both sides of the support plate are connected by clamping springs, and the lower ends are connected to the lower ends of the adjacent levers through connecting rods.
[0007] As a further technical solution of this utility model, the first guide rods on both sides of the bottom plate of the feeding seat are used to limit the sliding direction of the clamping plate, and the "V"-shaped sidewall of the clamping plate cooperates with the support plate to clamp and fix the prickly pear.
[0008] As a further technical solution of this utility model, both ends of the first straight plate and the second straight plate are provided with "V" shaped guide tips.
[0009] As a further technical solution of this utility model, the head-cutting mechanism includes a needle bar that moves up and down and two symmetrically rotating oblique cutting blades. The needle bar and oblique cutting blades are installed in the mounting holes of the movable table through a rotating sleeve. A transmission sprocket is provided at the upper end of the rotating sleeve, a second motor is provided on the movable table, and a main sprocket is provided on the output shaft of the second motor. The main sprocket and the transmission sprocket are driven by a second chain. A rotating seat is connected to the lower end of the rotating sleeve. A lower guide post is provided on the rotating seat. A needle bar drive plate and an oblique cutting blade drive plate are slidably installed on the lower guide post. A needle bar connecting seat is provided at the lower end of the needle bar drive plate. The needle bar connecting seat passes through the oblique cutting blade drive plate, and a needle bar is installed at the lower end of the needle bar connecting seat. The oblique cutting blade is installed through a blade holder, and the oblique cutting blade is fixed to the side wall of the blade holder by screws. It also includes a short connecting rod, a long connecting rod, and a drive connecting rod. The two ends of the short connecting rod and the long connecting rod are hinged between the blade holder and the needle bar connecting seat. The two ends of the drive connecting rod are hinged between the middle of the long connecting rod and the oblique cutting blade drive plate.
[0010] As a further technical solution of this utility model, a top plate is provided above the movable platform, and an upper guide column is provided between the movable platform and the top plate. A lifting guide seat is slidably installed on the upper guide column. An inclined insertion cylinder is provided on the lifting guide seat, and the upper end of the inclined insertion cylinder is connected to the lifting cylinder. The piston rod of the lifting cylinder is connected to the top plate. A horizontal plate is provided at the lower end of the lifting guide seat. The horizontal plate is connected by a connecting column. A lifting tube is provided on the horizontal plate, which passes through the rotating sleeve and is connected to the bearing of the needle rod drive plate. The piston rod of the inclined insertion cylinder is connected to a transmission rod, and the transmission rod is inserted into the lifting tube. A sliding bearing is provided between the transmission rod and the lifting tube. The lower end of the transmission rod is connected to the inclined insertion knife drive plate.
[0011] As a further technical solution of this utility model, the slicing mechanism includes a frame plate, two slidable second guide rods on the frame plate, a cutter seat connected to the second guide rods, a slicing blade mounted on the cutter seat, a cutter cylinder on the frame plate, and a piston rod of the cutter seat and the cutter cylinder being connected in a driving connection.
[0012] As a further technical solution of this utility model, the linear motion tracking module is used to drive the movable table to move synchronously with the running speed of the feeding seat, so as to ensure the relative position stability of the cutting mechanism and the slicing blade with the feeding groove.
[0013] The beneficial effects of this utility model are as follows: This invention replaces manual cutting with a mechanical cutting head, precisely controlling the cutting range and reducing pulp loss. The slicing blade is symmetrically inserted through the slitting groove, and the synchronous tracking of the linear motion module ensures consistent slice thickness. The mechanization of the cutting head, slicing, and unloading process reduces manual intervention, time consumption, labor costs, and processing efficiency, making it suitable for large-scale production. In addition, this invention achieves stable opening and closing of the feeding groove through the linkage design of the clamping plate, slitting groove, and lever of the feeding seat. The rotating oblique inserting blade of the cutting head mechanism, combined with the needle bar piercing, ensures thorough and efficient cutting. Attached Figure Description
[0014] Figure 1 This is a perspective view of a specific embodiment of the present utility model; Figure 2 This is a cross-sectional view of a specific embodiment of the present utility model; Figure 3 This is a structural diagram of the head-slicing and slicing station in a specific embodiment of this utility model; Figure 4 This is a partial perspective view of the head-slicing and slicing station in a specific embodiment of this utility model; Figure 5 The three-dimensional feeding seat in a specific embodiment of this utility model Figure 1 ; Figure 6 The three-dimensional feeding seat in a specific embodiment of this utility model Figure 2 ; Figure 7This is a perspective view of the material feeding station in a specific embodiment of this utility model.
[0015] Figure label: 1-Frame; 2-Mounting platform; 3-First chain; 4-Large sprocket; 5-First motor; 6-Feeding seat; 60-Feeding trough; 61-Base plate; 62-Support plate; 63-First guide rod; 64-Clamping plate; 65-Splitting groove; 66-Pulling rod; 67-Limiting component; 68-First bearing; 69-Clamping plate insert rod; 610-Clamping spring; 611-Connecting rod; 612-Roller; 7-Feeding station; 71-First straight plate; 8-Head-cutting and slicing station; 81-Linear motion tracking module; 82-Moving table; 83-Head-cutting mechanism; 831-Needle bar; 832-Angled insert knife; 833-Rotating sleeve; 834-Transmission sprocket; 835-Main sprocket; 836-Second chain; 83 7-Rotating seat; 838-Lower guide post; 839-Needle bar drive plate; 840-Needle bar connecting seat; 8310-Angled insert drive plate; 8311-Short connecting rod; 8312-Long connecting rod; 8313-Drive connecting rod; 8314-Top plate; 8315-Lifting guide seat; 8316-Angled insert cylinder; 8317-Lifting cylinder; 8318-Connecting post; 8319-Lifting pipe; 8320-Transmission rod; 8321-Sliding bearing; 9-Slicing mechanism; 91-Frame plate; 92-Second guide rod; 93-Cutter holder; 94-Cutter cylinder; 95-Slicing blade; 10-Unloading station; 101-Second straight plate; 11-Conveyor belt; 12-Knife holder; 13-Second motor. Detailed Implementation
[0016] The embodiments of this utility model will be described below with reference to the accompanying drawings and related examples. The embodiments of this utility model are not limited to the following examples, and this utility model relates to relevant necessary components in this technical field, which should be regarded as well-known technology in this technical field and can be known and mastered by those skilled in this technical field.
[0017] like Figures 1 to 7As shown, this utility model provides a technical solution: an automated prickly pear slicing machine, including a frame 1, an mounting platform 2 mounted on the frame 1, a first chain 3 surrounding the mounting platform 2, the first chain 3 being driven by a large sprocket 4, the large sprocket 4 being driven by a first motor 5; feeding seats 6 are evenly distributed on the first chain 3, the feeding seats 6 having openable and closable feeding grooves 60, the feeding seats 6 sequentially passing through a feeding station 7, a head-trimming and slicing station 8, and a dropping station 10, the head-trimming and slicing... Station 8 includes linear motion tracking modules 81 installed on both sides of the frame 1. A movable table 82 is installed on the module slider seat on the linear motion tracking module 81. A cutting head mechanism 83 and a slicing knife are provided on the movable table 82. The slicing knife can enter and exit the feeding trough 60. The feeding station 7 includes a first straight plate 71 installed on the upper end face of the mounting platform 2. The unloading station 10 includes a second straight plate 101 installed on the lower end face of the mounting platform 2. The feeding trough 60 remains open when passing through the first straight plate 71 and the second straight plate 101.
[0018] Furthermore, in the above structure, the feeding seat 6 includes a base plate 61, with support plates 62 connected to both ends of the base plate 61. First guide rods 63 are inserted into both sides of the base plate 61. Clamping plates 64 are provided on both sides of the support plate 62. The clamping plates 64 slide on the first guide rods 63. The sidewalls of the clamping plates 64 facing the support plate 62 are V-shaped. A feeding groove 60 is formed between the support plate 62 and the clamping plates 64 on both sides. Symmetrical cutting grooves are provided on the end faces of the clamping plates 64 on both sides of the feeding groove. 65. The cutting groove 65 is connected to the discharge groove 60; the bottom plate 61 is provided with a limiting hole in the middle, and two levers 66 are provided in the limiting hole. The upper end of the lever 66 is provided with a limiting member 67, and the lower part is provided with a roller 612. A first bearing 68 is provided between the lever 66 and the limiting member 67; the clamping plate 64 is provided with a clamping plate insert rod 69. The upper end of the clamping plate insert rod 69 on both sides of the support plate 62 is connected by a clamping spring 610, and the lower end is connected to the lower end of the adjacent lever 66 through a connecting rod 611.
[0019] The first guide rods 63 on both sides of the bottom plate 61 of the feeding seat 6 are used to limit the sliding direction of the clamping plate 64. The "V"-shaped sidewall of the clamping plate 64 cooperates with the support plate 62 to clamp and fix the prickly pear.
[0020] This utility model utilizes a feeding seat 6 that circulates around the mounting platform 2 via a first chain 3, sequentially passing through a feeding station 7 (loading), a head-slicing station 8 (processing), and a dropping station 10 (unloading). The bottom plate 61 of the feeding seat 6 has support plates 62 connected to both ends, and first guide rods 63 are inserted into both sides of the bottom plate 61. Clamping plates 64 (with "V"-shaped sidewalls) are provided on both sides of the support plates 62, sliding on the first guide rods 63. A feeding groove (60) is formed between the support plates 62 and the clamping plates 64, giving the feeding seat 6 its own feeding groove at each end. Slicing grooves 65 are symmetrically arranged on the end faces of the clamping plates 64 on both sides of the feeding groove and communicate with the feeding groove 60, for inserting a slicing blade to slice the prickly pear. A limiting hole is provided in the middle of the base plate 61, and two levers 66 are installed in the hole. A limiting member 67 is provided at the upper end of the lever 66, and a roller 612 is provided at the lower part. A first bearing 68 is provided between the lever 66 and the limiting member 67 (to reduce friction). The upper end of the clamping plate insert 69 on the clamping plate 64 is connected by a clamping spring 610 (to drive the clamping plate to close), and the lower end is connected to the lower end of the adjacent lever 66 through a connecting rod 611 (the movement of the lever drives the clamping plate to open and close).
[0021] As one of the preferred embodiments of this utility model, such as Figure 2 and Figure 7 As shown, both ends of the first straight plate 71 and the second straight plate 101 are provided with "V"-shaped guide tips.
[0022] The upper surface of the mounting platform 2 of the feeding station 7 is provided with a first straight plate 71. The two ends of the first straight plate 71 are provided with "V"-shaped guide tips. When the feeding seat 6 moves to the first straight plate 71, the guide tips are inserted between the two rollers 612. The two rollers 612 separate and push the lever 66 to move to the side of the limiting hole. The clamping plate 64 is separated under the action of the connecting rod 611, and the feeding groove 60 is opened. The worker puts the prickly pear into the feeding groove 60. Then the feeding seat 6 leaves the first straight plate 71, and the clamping spring 610 drives the clamping plate 64 to close and fix the prickly pear.
[0023] The lower end of the mounting platform 2 of the unloading station 10 is provided with a second straight plate 101, and both ends are provided with "V" shaped guide tips. When the unloading seat 6 runs to the second straight plate 101, the guide tips are inserted between the rollers 612, pushing the lever 66 to move, the clamping plate 64 separates, the unloading trough 60 opens, and the slice falls to the conveyor belt 11 below under gravity and is removed.
[0024] As one of the preferred embodiments of this utility model, such as Figure 3 and Figure 4As shown, the head-cutting mechanism 83 includes a needle bar 831 that moves up and down and two symmetrically rotating oblique cutting blades 832. The needle bar 831 and the oblique cutting blades 832 are mounted on the mounting holes of the movable table 82 via a rotating sleeve 833. A transmission sprocket 834 is provided at the upper end of the rotating sleeve 833. A second motor 13 is provided on the movable table 82. A main sprocket 835 is provided on the output shaft of the second motor. The main sprocket 835 and the transmission sprocket 834 are driven by a second chain 836. A rotating seat 837 is connected to the lower end of the rotating sleeve 833. A lower guide post 838 is provided on the rotating seat 837. A needle bar drive plate 839 and oblique cutting blades are slidably mounted on the lower guide post 838. The drive plate 8310 and the needle bar drive plate 839 are provided with a needle bar connecting seat at the lower end. The needle bar connecting seat passes through the oblique insert knife drive plate 8310. The needle bar 831 is installed at the lower end of the needle bar connecting seat 840. The oblique insert knife 832 is installed through the knife holder 12. The oblique insert knife 832 is fixed to the side wall of the knife holder 12 by screws. It also includes a short connecting rod 8311, a long connecting rod 8312 and a drive connecting rod 8313. The two ends of the short connecting rod 8311 and the long connecting rod 8312 are hinged between the knife holder 12 and the needle bar connecting seat 840. The two ends of the drive connecting rod 8313 are hinged between the middle part of the long connecting rod 8312 and the oblique insert knife drive plate 8310. Furthermore, in the above structure, a top plate 8314 is provided above the movable platform 82, and an upper guide column is provided between the movable platform 82 and the top plate 8314. A lifting guide seat 8315 is slidably installed on the upper guide column. A slanted insertion cylinder 8316 is provided on the lifting guide seat 8315, and the upper end of the slanted insertion cylinder 8316 is connected to a lifting cylinder 8317. The piston rod of the lifting cylinder 8317 is connected to the top plate 8314. A horizontal plate is provided at the lower end of the lifting guide seat 8315. The horizontal plate is connected by a connecting column 8318. A lifting tube 8319 is provided on the horizontal plate, which passes through the rotating sleeve 833 and is connected to the needle bar drive plate 839 by a bearing. The piston rod of the slanted insertion cylinder 8316 is connected to a transmission rod 8320. The transmission rod 8320 is inserted into the lifting tube 8319. A sliding bearing 8321 is provided between the transmission rod and the lifting tube. The lower end of the transmission rod 8320 is connected to the slanted insertion knife drive plate 8310.
[0025] Furthermore, in the above structure, the linear motion tracking module 81 is used to drive the movable table 82 to move synchronously with the running speed of the feeding seat 6, so as to ensure the relative position of the cutting head mechanism 83 and the slicing blade with the feeding groove is stable.
[0026] The frame 1 of the head-cutting and slicing station 8 is equipped with linear motion tracking modules 81 (such as synchronous belt modules or lead screw modules) on both sides. The movable table 82 is installed on the module slider seat of the linear motion tracking module 81. The movable table 82 moves synchronously with the running speed of the first chain 3 (ensuring that it is relatively stationary with respect to the feeding seat 6).
[0027] The worktable 82 is equipped with a head-cutting mechanism 83, as detailed below. Figure 3 , Figure 4As shown, the head-cutting mechanism 83 includes a needle bar 831, a slanted cutting tool 832, and a rotating sleeve 833. The needle bar 831 and the slanted cutting tool 832 are mounted on the mounting holes of the movable table 82 via the rotating sleeve 833. An inner liner tube is provided in the mounting holes, and a bearing is provided between the inner liner tube and the rotating sleeve 833. A transmission sprocket 834 is provided at the upper end of the rotating sleeve 833. The output shaft of the second motor 13 of the movable table 82 is provided with a main sprocket 835 (not fully shown in the figure). There are eight transmission sprockets 834. The main sprocket 835 and the eight transmission sprockets 834 are connected by a second chain 836, which drives the rotating sleeve 833 to rotate.
[0028] The lower end of the rotating sleeve 833 is connected to the rotating seat 837. The rotating seat 837 is provided with a lower guide post 838. The needle bar drive plate 839 and the oblique insertion knife drive plate 8310 (with the needle bar drive plate on top) are slidably mounted on the lower guide post 838. The lower end of the needle bar drive plate 839 is provided with a needle bar connecting seat 840. The needle bar connecting seat 840 passes through the oblique insertion knife drive plate 8310, and the needle bar 831 is installed at the lower end of the needle bar connecting seat 840. The oblique insertion knife 832 is installed through the knife holder 12 (the knife holder is block-shaped). The oblique insertion knife 832 is fixed to the side wall of the knife holder 12 by screws. It also includes a short connecting rod 8311, a long connecting rod 8312, and a drive connecting rod. The two ends of the short connecting rod 8311 (which limits the rotation radius) and the long connecting rod 8312 are hinged between the knife holder 12 and the needle bar connecting seat 840. The two ends of the drive connecting rod 8313 are hinged between the middle of the long connecting rod 8312 and the oblique insertion knife drive plate 8310. When the oblique insertion knife drive plate moves down, the drive connecting rod 8313 drives the long connecting rod 8312 to swing. The knife holder 12 rotates with the short connecting rod 8311 as the radius, so that the oblique insertion knife 832 is obliquely inserted towards the needle bar 831.
[0029] A top plate 8314 is provided above the movable platform 82. An upper guide column is provided between the movable platform 82 and the top plate 8314, and a lifting guide seat 8315 is slidably installed on the upper guide column. A slanted insertion cylinder 8316 (piston rod connected to transmission rod 8320) is provided on the lifting guide seat 8315, and the upper end is connected to a lifting cylinder 8317 (piston rod connected to the top plate 8314). A horizontal plate is provided at the lower end of the lifting guide seat 8315. The horizontal plate is connected to the lifting guide seat through a connecting column 8318. A lifting tube 8319 is provided on the horizontal plate. The lifting tube 8319 passes through a rotating sleeve 833 and is connected to a bearing of a needle bar drive plate 839. The transmission rod 8320 of the slanted insertion cylinder 8316 is inserted into the lifting tube 8319. A sliding bearing 8321 is provided between the transmission rod and the lifting tube, and the lower end is connected to a slanted insertion knife drive plate 8310.
[0030] During operation, the lifting cylinder 8317 drives the lifting guide seat 8315 to move downward, causing the needle bar connecting seat 840 and the needle bar 831 to pierce the head of the prickly pear. At the same time, the oblique insertion cylinder 8316 drives the transmission rod 8320 to move downward, causing the oblique insertion knife drive plate 8310 to move downward. Through the long connecting rod 8312 and the drive connecting rod 8313, the knife holder is pushed to rotate, and the oblique insertion knife 832 is obliquely inserted towards the needle bar 831 to complete the head cutting. Subsequently, the second motor drives the rotating sleeve 833 to rotate through the second chain 836, and the rotating seat 837 drives the oblique insertion knife drive plate 8310 to rotate. The oblique insertion knife 832 rotates accordingly, completely removing the head of the prickly pear.
[0031] As one of the preferred embodiments of this utility model, such as Figure 3 As shown, the slicing mechanism 9 includes a frame plate 91, two slidable second guide rods 92 on the frame plate 91, a cutter seat 93 connected to the second guide rods 92, a slicing blade 95 installed on the cutter seat 93, a cutter cylinder 94 on the frame plate 91, and a piston rod drive connection between the cutter seat 93 and the cutter cylinder 94.
[0032] The slicing mechanism 9 has a frame plate 91 mounted below the movable table 82. The frame plate 91 has two horizontally sliding second guide rods 92. The second guide rods 92 are connected to the cutter seat 93. The slicing blade 95 is installed on the cutter seat 93. The frame plate 91 has a cutter cylinder 94 (the piston rod is connected to the cutter seat 93), which drives the cutter seat 93 to move horizontally, so that the slicing blade 95 is inserted into the slicing groove 65 to slice the prickly pear.
[0033] In summary, the working principle of this utility model is as follows: the feeding seat 6 moves to the feeding station 7, the guide tip of the first straight plate 71 opens the feeding groove 60, and the worker puts in the prickly pear; the feeding seat 6 enters the head-cutting and slicing station 8, the linear motion tracking module 81 drives the movable table 82 to move synchronously, and the eight head-cutting mechanisms are set on the movable table. When the two rows of four feeding seats pass by, the head-cutting mechanism corresponds to the eight feeding grooves 60 that have passed by. The needle bar 831 of the head-cutting mechanism simultaneously pierces down, the oblique inserting knife 832 obliquely inserts and rotates the head-cutting, and at the same time the slicing knife is inserted into the slitting groove 65 to slice under the drive of the cutting knife cylinder 94; the feeding seat 6 moves to the unloading station 10, the guide tip of the second straight plate 101 opens the feeding groove 60, and the slice falls to the conveyor belt 11 and is removed, completing the processing. Of course, the frame is also equipped with sensors and a control processing system for precise control of the actions of each component.
[0034] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. An automated prickly pear slicer, characterized in that: The system includes a frame (1), on which a mounting platform (2) is installed. A first chain (3) is arranged around the mounting platform (2). The first chain (3) is driven by a large sprocket (4), which is driven by a first motor (5). A feeding seat (6) is evenly distributed on the first chain (3). The feeding seat (6) has an openable feeding groove (60). The feeding seat (6) passes through a head-cutting and slicing station (8). The head-cutting and slicing station (8) includes a linear motion tracking module (81) installed on both sides of the frame (1). A movable platform (82) is installed on the module slider seat on the linear motion tracking module (81). A head-cutting mechanism (83) and a slicing mechanism (9) are provided on the movable platform (82). The slicing mechanism (9) is provided with a slicing blade (95). The slicing blade (95) can enter and exit the feeding groove (60).
2. The automated prickly pear slicer according to claim 1, characterized in that: The frame is also provided with a feeding station (7) and a dropping station (10). The feeding station (7) includes a first straight plate (71) installed on the upper end face of the mounting table (2), and the dropping station (10) includes a second straight plate (101) installed on the lower end face of the mounting table (2).
3. The automated prickly pear slicer according to claim 1, characterized in that: The feeding seat (6) includes a base plate (61), with support plates (62) connected to both ends of the base plate (61). First guide rods (63) are inserted into both sides of the base plate (61). Clamping plates (64) are provided on both sides of the support plate (62). The clamping plates (64) slide on the first guide rods (63). The sidewalls of the clamping plates (64) facing the support plate (62) are V-shaped. A feeding groove (60) is formed between the support plate (62) and the clamping plates (64) on both sides. Symmetrical cutting grooves (65) are provided on the end faces of the clamping plates (64) on both sides of the feeding groove. (65) is connected to the feeding trough (60); a limiting hole is provided in the middle of the bottom plate (61), and two levers (66) are provided in the limiting hole. A limiting part (67) is provided at the upper end of the lever (66), and a roller (612) is provided at the lower part. A first bearing (68) is provided between the lever (66) and the limiting part (67); a clamping plate insert (69) is provided on the clamping plate (64). The upper ends of the clamping plate inserts (69) on both sides of the support plate (62) are connected by clamping springs (610), and the lower ends are connected to the lower ends of the adjacent levers (66) by connecting rods (611).
4. The automated prickly pear slicer according to claim 2, characterized in that: The first guide rods (63) on both sides of the bottom plate (61) of the feeding seat (6) are used to limit the sliding direction of the clamping plate (64). The "V" shaped sidewall of the clamping plate (64) cooperates with the support plate (62) to clamp and fix the prickly pear.
5. The automated prickly pear slicer according to claim 2, characterized in that: Both ends of the first straight plate (71) and the second straight plate (101) are provided with "V" shaped guide tips.
6. The automated prickly pear slicing machine according to claim 1, characterized in that, The head-cutting mechanism (83) includes a needle bar (831) that moves up and down and two symmetrically rotating oblique cutting blades (832). The needle bar (831) and the oblique cutting blades (832) are mounted on the mounting holes of the movable table (82) through a rotating sleeve (833). The upper end of the rotating sleeve (833) is provided with a transmission sprocket (834). The movable table (82) is provided with a second motor (13). The output shaft of the second motor is provided with a main sprocket (835). The main sprocket (835) and the transmission sprocket (834) are driven by a second chain (836). The lower end of the rotating sleeve (833) is connected to a rotating seat (837). The rotating seat (837) is provided with a lower guide post (838). The needle bar drive plate (839) and the oblique cutting blades are slidably mounted on the lower guide post (838). The drive plate (8310) and the needle bar drive plate (839) are provided with a needle bar connecting seat at the lower end. The needle bar connecting seat passes through the oblique insert knife drive plate (8310). The needle bar (831) is installed at the lower end of the needle bar connecting seat (840). The oblique insert knife (832) is installed through the knife holder (12). The oblique insert knife (832) is fixed to the side wall of the knife holder (12) by screws. It also includes a short connecting rod (8311), a long connecting rod (8312) and a drive connecting rod (8313). The two ends of the short connecting rod (8311) and the long connecting rod (8312) are hinged between the knife holder (12) and the needle bar connecting seat (840). The two ends of the drive connecting rod (8313) are hinged between the middle part of the long connecting rod (8312) and the oblique insert knife drive plate (8310).
7. The automated prickly pear slicer according to claim 6, characterized in that: A top plate (8314) is provided above the movable platform (82). An upper guide column is provided between the movable platform (82) and the top plate (8314). A lifting guide seat (8315) is slidably installed on the upper guide column. An inclined cylinder (8316) is provided on the lifting guide seat (8315). The upper end of the inclined cylinder (8316) is connected to the lifting cylinder (8317). The piston rod of the lifting cylinder (8317) is connected to the top plate (8314). A horizontal crossbar is provided at the lower end of the lifting guide seat (8315). The plate and the horizontal plate are connected by the connecting column (8318). The horizontal plate is provided with a lifting tube (8319), which passes through the rotating sleeve (833) and is connected to the needle bar drive plate (839) by a bearing. The piston rod of the inclined insertion cylinder (8316) is connected to the transmission rod (8320). The transmission rod (8320) is inserted into the lifting tube (8319). A sliding bearing (8321) is provided between the transmission rod and the lifting tube. The lower end of the transmission rod (8320) is connected to the inclined insertion knife drive plate (8310).
8. The automated prickly pear slicer according to claim 1, characterized in that: The slicing mechanism (9) includes a frame plate (91), two slidable second guide rods (92) are provided on the frame plate (91), a cutter seat (93) is connected to the second guide rods (92), a slicing blade (95) is installed on the cutter seat (93), a cutter cylinder (94) is provided on the frame plate (91), and the cutter seat (93) and the piston rod of the cutter cylinder (94) are connected in a transmission.