A gas column bag sealing detection device with gas column bag processing
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GREEN PACKAGING TECH (JIANG SU) CO LTD
- Filing Date
- 2025-08-27
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]在气柱袋制作完成后,为了保证气柱袋的正常使用,需要对气柱袋进行检测;由于气柱袋具有多道平行设置的气柱,当相邻气柱之间的热合部分出现漏洞,漏洞会连通相邻的气柱,气体相互流动,会使得单个气柱内的气体不足,使得气柱袋保护效果降低;由于漏洞的出现十分微小,肉眼难以观察,需要利用探伤试剂进行密封测试
[0014]本实用新型具有积极的效果:(1)本实用新型的处理装置包括固定设置在下板的侧壁上的基座、用于对气柱袋进行夹持且带动气柱袋朝向基座移动的转移组件、用于将位于转移组件上的气柱袋进行移出的移料组件以及用于将经过移料组件移出后的气柱袋进行推动的推料组件;通过转移组件中的取料支撑块在移动横梁上的滑动以及夹持部的夹持将位于放置架(14)上的气柱袋从检测装置中取出,再通过移动横梁的转动带动气柱袋转动到与基座平行的状态,利用移动横梁在支撑柱上的滑动使得气柱袋朝向基座移动,后续通过移料组件和推料组件将气柱袋进行处理收集,无需人工进行处理收集,避免了密封检测时的试剂渗漏而对人体的伤害,确保测试过程中的安全。
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Figure CN224608612U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an air column bag sealing detection device with air column bag processing. Background Technology
[0002] Air column bags, also known as air cushion bags or columnar air cushion bags, are a new type of packaging material in the 21st century that uses natural air filling. Air column bags are a new packaging system that uses air cushioning to closely wrap the product and effectively protect it.
[0003] After the air column bag is manufactured, it needs to be tested to ensure its normal use. Since the air column bag has multiple parallel air columns, if a leak occurs in the heat-sealed part between adjacent air columns, the leak will connect the adjacent air columns, causing gas to flow between them. This will result in insufficient gas in a single air column, reducing the protective effect of the air column bag. Because the leak is very small and difficult to observe with the naked eye, a sealing test is required using a flaw detection reagent.
[0004] After the existing testing, the air column bag needs to be recycled. During recycling, the flaw detection reagent inside the air column bag may leak or spray out from the gaps in the air column bag, causing injury to the operators. Summary of the Invention
[0005] The purpose of this invention is to provide an air column bag sealing test device with air column bag processing, which can automatically move and collect the tested air column bags to avoid harming the operators from the reagents inside the air column bags.
[0006] The technical solution to achieve the purpose of this utility model is as follows: This utility model has a detection device for sealing tests on air column bags. The detection device includes an upper plate and a lower plate arranged parallel to each other, a connecting seat with both ends fixedly connected to the upper plate and the lower plate respectively, a placement rack fixedly mounted on the connecting seat for placing the air column bag, and a test assembly slidably mounted on the upper plate for performing flaw detection tests on the air column bag; it also includes a processing device for processing the air column bag after the test is completed. The processing device includes a base fixedly mounted on the side wall of the lower plate, a transfer assembly for clamping the air column bag and moving the air column bag toward the base, a transfer assembly for removing the air column bag located on the transfer assembly, and a pusher assembly for pushing the air column bag after it has been removed by the transfer assembly; the upper end of the base has a front side, a rear side, a left side, and a right side, and the left side of the upper end of the base is located near the side wall of the lower plate; The transfer assembly includes a mounting block slidably disposed on a support column, a rotating beam rotatably connected to the mounting block, a material-retrieving support block slidably disposed on the moving beam, a support part fixedly disposed on the material-retrieving support block for supporting the air column bag on the placement rack, and a clamping part fixedly disposed on the material-retrieving support block for clamping the air column bag on the placement rack. A support column is fixedly provided on the rear side of the base, extending along the extension direction of the connecting seat. There are two support columns, which are symmetrically fixed on the base. Each support column is provided with a first lifting groove extending along the extension direction of the support column and capable of sliding with the mounting block. A lifting drive device for driving the mounting block to slide is fixed on the support column. The rotating beam is lifted and lowered between the two support columns by the drive of the lifting drive device and the sliding cooperation between the mounting block and the first lifting groove. A rotary drive device is fixedly provided on the mounting block. A worm gear is fixedly provided on the drive end of the rotary drive device. A turbine gear that can mesh with the worm gear is fixedly provided on the moving crossbeam. The moving crossbeam is rotatably set between two support columns through the drive of the rotary drive device, the meshing transmission of the worm gear and the turbine gear, and the rotary connection with the mounting block. The material picking support block is set in a vertical state for clamping the air column bag and a horizontal state for moving the air column bag toward the base through the rotational setting of the moving crossbeam between the two support columns. The movable crossbeam is provided with an installation groove extending along the extension direction of the movable crossbeam. A material picking slider is also slidably provided in the installation groove. A material picking support block is fixedly provided on the material picking slider. A material picking drive device for driving the material picking slider to slide is also fixedly provided on the movable crossbeam. The material picking support block is slidably provided on the movable crossbeam by the drive of the material picking drive device and the sliding cooperation between the material picking slider and the installation groove.
[0007] Furthermore, a lifting screw extending along the extension direction of the first lifting groove is rotatably provided in the first lifting groove of one of the two support columns. The mounting block is provided with a lifting screw hole that can form a threaded engagement with the lifting screw. The lifting drive device is fixedly provided on the support column with the lifting screw. The drive end of the lifting drive device is fixedly connected to the lifting screw. The moving crossbeam is lifted and slidably disposed between the two support columns by the drive of the lifting drive device, the threaded engagement between the lifting screw and the lifting screw hole, and the sliding engagement between the mounting block and the first lifting groove.
[0008] Furthermore, a material-picking screw is rotatably installed within the mounting slot, extending along the extension direction of the mounting slot. A material-picking slider is also slidably installed within the mounting slot. A material-picking support block is fixedly connected to the material-picking slider. The material-picking slider has a material-picking screw hole that can form a threaded engagement with the material-picking screw. A material-picking drive device for driving the material-picking screw to rotate is fixedly installed within the mounting slot. The drive end of the material-picking drive device is fixedly connected to the material-picking screw. The material-picking support block is slidably installed on the moving crossbeam through the drive of the material-picking drive device, the sliding engagement between the material-picking slider and the mounting slot, and the threaded engagement between the material-picking screw and the material-picking screw hole. The support part and the clamping part move towards or away from the placement frame by sliding the material-picking support block on the moving crossbeam.
[0009] Furthermore, a material transfer groove extending from the front to the rear of the base is provided on the upper left side of the base. A material transfer screw extending along the extension direction of the material transfer groove is rotatably installed in the material transfer groove. A material transfer slider is also slidably installed in the material transfer groove. The material transfer slider has a material transfer screw hole that can form a threaded engagement with the material transfer screw. A material transfer drive device is fixedly installed on the base. The drive end of the material transfer drive device is fixedly connected to the material transfer screw. The material transfer assembly includes a material transfer support block fixedly installed on the material transfer slider, a horizontal mounting beam that is lifted and slidably installed on the material transfer support block, and a needle suction cup fixedly installed on the horizontal mounting beam. The material transfer support block is driven and moved by the material transfer drive device. The threaded engagement of the lead screw and the transfer screw hole, as well as the sliding engagement of the transfer slider and the transfer groove, are slidably mounted on the base. A second lifting groove is provided on the transfer support block, and one end of the horizontal mounting beam is slidably mounted within the second lifting groove. One end of the horizontal mounting beam extends towards the right side of the base. A drive cylinder for driving the horizontal mounting beam to slide is fixedly mounted on the transfer support block. The drive end of the drive cylinder is fixedly connected to the horizontal mounting beam. The needle suction cup slides towards or away from the base via the drive of the drive cylinder and the sliding engagement of the horizontal mounting beam with the second lifting groove. Multiple needle suction cups are provided and evenly arranged along the extension direction of the horizontal mounting beam.
[0010] Furthermore, a storage groove extending from left to right is provided on the front side of the upper end of the base. A pusher groove extending along the extension direction of the storage groove is provided on the side wall near the front side of the base. The side wall near the right side of the base is connected to the outside. The pusher assembly includes a pusher plate slidably disposed in the storage groove along the extension direction of the storage groove and a pusher drive device for driving the pusher plate to slide. One end of the pusher plate extends out of the pusher groove. A first bearing seat and a second bearing seat are fixedly disposed on the base. The first bearing seat and the second bearing seat are respectively disposed at both ends of the pusher groove. A pusher screw is also provided with both ends rotatably disposed on the first bearing seat and the second bearing seat. The pusher drive device is fixedly disposed on the base. The drive end of the pusher drive device is fixedly connected to the pusher screw. A pusher screw hole that can form a threaded engagement with the pusher screw is provided on the end of the pusher plate extending out of the pusher groove. The pusher plate is slidably disposed in the storage groove by the drive of the pusher drive device and the threaded engagement between the pusher screw and the pusher screw hole.
[0011] Furthermore, there are two support parts, which are fixedly installed on both ends of the material picking support block. Each support part includes a first support plate and a second support plate symmetrically fixed on the material picking support block. One end of the first support plate and the second support plate are fixed on the material picking support block, and the other end of the first support plate and the second support plate are set towards the detection device. A support space is formed between the first support plate and the second support plate to allow the air column bag to enter. The clamping part is a material picking pneumatic gripper, and the clamping end of the material picking pneumatic gripper is set towards the placement frame.
[0012] Furthermore, a pressing block is fixed on the base to support the air column bag when the material picking support block is in a horizontal state. The pressing block is located on the sliding path of the material transfer support block, and the extension direction of the pressing block is consistent with the extension direction of the material transfer support block. The pressing block can correspond with each needle suction cup when the material picking support block passes by.
[0013] Furthermore, a collection box for collecting air column bags is fixed on the base. The collection box is located on the side of the storage box that communicates with the outside. The collection box is equipped with a discharge rack. The discharge rack includes a material plate that slides from the opening of the collection box to the bottom of the box and is used to receive the air column bags, and a pull rod that is fixed on the material plate. The material plate is set in the collection box by pulling the pull rod and slidingly engaging with the collection box.
[0014] The present invention has positive effects: (1) The processing device of the present invention includes a base fixedly installed on the side wall of the lower plate, a transfer component for clamping the air column bag and moving the air column bag toward the base, a transfer component for removing the air column bag located on the transfer component, and a push component for pushing the air column bag after it has been removed by the transfer component; the air column bag located on the placement rack (14) is taken out from the detection device by sliding the material support block in the transfer component on the moving crossbeam and clamping the clamping part, and then the air column bag is rotated to a state parallel to the base by rotating the moving crossbeam, and the air column bag is moved toward the base by sliding the moving crossbeam on the support column. Subsequently, the air column bag is processed and collected by the transfer component and the push component. No manual processing and collection is required, avoiding the harm to the human body caused by reagent leakage during the sealed detection, and ensuring safety during the test process.
[0015] (2) The transfer assembly of this utility model includes a mounting block slidably disposed on the support column, a rotating crossbeam rotatably connected to the mounting block, a material picking support block slidably disposed on the moving crossbeam, a support part fixedly disposed on the material picking support block and used to support the air column bag on the placement rack, and a clamping part fixedly disposed on the material picking support block and used to clamp the air column bag on the placement rack (14); the rotating crossbeam is achieved by the threaded engagement of the lifting screw and the lifting screw hole, and the rotating crossbeam is simultaneously achieved by the worm and the turbine, so that the lifting and rotation of the rotating crossbeam is more stable, and the air column bag is prevented from shifting significantly due to excessively fast rotation and lifting when transferring the air column bag from the test device to the base.
[0016] (3) The material transfer assembly of this utility model includes a material transfer support block fixedly mounted on the material transfer slider, a horizontal mounting beam that is lifted and slidably mounted on the material transfer support block, and a needle suction cup fixedly mounted on the horizontal mounting beam; the threaded fit between the material transfer screw and the material transfer screw hole enables the air column bag to move smoothly after the needle suction cup adsorbs it, thus avoiding the formation of an excessively large gap between the air column bag and the needle suction cup, which would cause it to fall off.
[0017] (4) The present invention has two support parts, which are fixedly installed on both ends of the material picking support block. The support parts include a first support plate and a second support plate symmetrically fixed on the material picking support block. One end of the first support plate and the second support plate are fixed on the material picking support block, and the other end of the first support plate and the second support plate are set towards the detection device. A support space is formed between the first support plate and the second support plate to allow the air column bag to enter. The clamping part is a material picking pneumatic gripper, and the clamping end of the material picking pneumatic gripper is set towards the placement frame. Due to the setting of the two support parts, both ends of the air column bag are supported, so as to prevent the air column bag from collapsing when passing through the transfer component after the puncture test and leakage.
[0018] (5) The base of this utility model is fixedly provided with a collection box for collecting air column bags. The collection box is located on the side of the storage box that communicates with the outside. The collection box is provided with a unloading rack. The unloading rack includes a material plate that slides from the opening of the collection box to the bottom of the box and is used to receive air column bags, and a pull rod that is fixedly provided on the material plate. The material plate is provided in the collection box by pulling the pull rod and sliding with the collection box. With the material plate and the pull rod, the air column bags accumulated on the material plate can be taken out together by pulling the pull rod, which is convenient for processing a large number of air column bags. Attached Figure Description
[0019] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein... Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a front view of the present invention; Figure 3 for Figure 1 Enlarged view of part A in the middle; Figure 4 This is a cross-sectional view of the collection box of this utility model; Figure 5 This is a schematic diagram of the detection device of this utility model; Figure 6 This is a schematic diagram of the internal structure of the puncture section of the detection device of this utility model.
[0020] In the diagram, the components are: 1. Detection device; 11. Upper plate; 12. Lower plate; 13. Connecting seat; 14. Test assembly; 2. Base; 2. Support column; 21. First bearing seat; 22. Second bearing seat; 23. Pressing block; 24. Collection box; 25. Material plate; 251. Pull rod; 252. Transfer assembly; 3. Mounting block; 31. Rotating beam; 32. Material picking support block; 33. Support part; 34. Clamping part; 35. Material transfer assembly; 4. Material transfer support block; 41. Second lifting slide; 411. Horizontal mounting beam; 42. Needle. Suction cup: 43, Drive cylinder: 44, Pushing assembly: 5, Pushing plate: 51, Pushing drive device: 52, Pushing screw: 53, First lifting slide: 6, Lifting screw: 61, Lifting drive device: 62, Rotation drive device: 63, Worm: 631, Turbine: 632, Mounting slot: 7, Picking screw: 71, Picking slider: 72, Picking drive device: 73, Transfer slide: 8, Transfer screw: 81, Transfer slider: 82, Transfer drive device: 83, Placement slot: 9, Pushing through slot: 91. Detailed Implementation
[0021] See Figures 1 to 6This utility model includes a testing device 1 for sealing tests on air column bags. The testing device 1 includes an upper plate 11 and a lower plate 12 arranged parallel to each other, a connecting seat 13 fixedly connected to the upper plate 11 and the lower plate 12 at both ends, a placement rack 14 fixedly mounted on the connecting seat 13 for placing the air column bag, and a testing component 15 slidably mounted on the upper plate 11 for flaw detection tests on the air column bag. It also includes a processing device for processing the air column bag after the test is completed. The processing device includes a base 2 fixedly mounted on the side wall of the lower plate 12, a transfer component 3 for clamping the air column bag and moving the air column bag toward the base 2, a transfer component 4 for removing the air column bag located on the transfer component 3, and a pusher component 5 for pushing the air column bag after it has been removed by the transfer component 4. The upper end of the base 2 has a front side, a rear side, a left side, and a right side. The left side of the upper end of the base 2 is located near the side wall of the lower plate 12. The test assembly 15 includes a first sliding frame 151 slidably mounted on the upper plate 11, a puncture section 152 fixedly mounted on the first sliding frame 151 for puncturing the air column bag and allowing the flaw detection reagent to pass through, a pressurized spray section 153 fixedly mounted on the upper plate 11 for pressurizing and transporting the flaw detection reagent to the puncture section 152, and a container 154 for containing the flaw detection reagent; the puncture section 152 has a through spray channel 1521 for the flaw detection reagent to pass through, and the spray channel 1521 faces the placement frame 14. One end of the injection channel 1521 is connected to a puncture end for piercing the air column bag, and the other end of the injection channel 1521 facing away from the placement frame 14 is connected to a connecting end. The pressurized injection unit 153 has an input end and an output end. The output end is fixedly connected to the connecting end through a first connecting pipe, and the input end is connected to the receiving box 154 through a second connecting pipe. The driving end of the second driving device is fixedly connected to the first sliding frame 151. The pressurized injection unit 153 is controlled by the host computer and drives the flaw detection reagent in the receiving box 154 to pressurize the puncture unit 152.
[0022] The spray channel 1521 is equipped with an atomizing nozzle 1522 for atomizing the flaw detection reagent. The input end of the atomizing nozzle 1522 is set towards the connection end, and the output end of the atomizing nozzle 1522 is set towards the puncture end. After passing through the atomizing nozzle 1522, the flaw detection reagent is atomized from its original liquid state, which maximizes the spray area of the flaw detection reagent and ensures the detection effect of the flaw detection reagent.
[0023] The atomizing nozzle 1522 is fixedly installed in the spray channel 1521 at one end near the puncture end, and the spray channel 1521 extends out of the nozzle of the atomizing nozzle 1522.
[0024] The atomizing nozzle 1522 is fixedly installed inside the spray channel 1521 by welding. The upper plate 11 is fixedly provided with a first driving device 111 for driving the first sliding frame 151 in the test assembly 15 to slide.
[0025] The spray channel 1521 is fixedly provided with an atomizing nozzle 1522 for atomizing the flaw detection reagent. The input end of the atomizing nozzle 1522 is set towards the connection end, and the output end of the atomizing nozzle 1522 is set towards the puncture end.
[0026] The detection device 1 also includes a fixing component 16 for fixing the air column bag. The fixing component 16 includes a second sliding frame 161 slidably disposed on the lower plate 12 and a fixing block 162 fixedly disposed on the second sliding frame 161 and capable of squeezing the air column bag placed on the placement rack 14 as the second sliding frame 161 slides. The lower plate 12 is provided with a slide rail, and the second sliding frame 161 is provided with a fixed slider that can cooperate with the slide rail. The second sliding frame 161 is slidably disposed on the lower plate 12 through the sliding cooperation of the fixed slider and the slide rail.
[0027] A second driving device 121 is fixed on the lower plate 12 for driving the second sliding frame 161 in the test assembly 15 to slide.
[0028] The transfer assembly 3 includes a mounting block 31 slidably mounted on the support column 21, a rotating beam 32 rotatably connected to the mounting block 31, a material-retrieving support block 33 slidably mounted on the rotating beam 32, a support part 34 fixedly mounted on the material-retrieving support block 33 for supporting the air column bag on the placement rack 14, and a clamping part 35 fixedly mounted on the material-retrieving support block 33 for clamping the air column bag on the placement rack 14. Rotating shafts are fixedly mounted on both ends of the rotating beam 32. A rotating hole is provided on the mounting block 31, and a bearing is fixedly mounted inside the rotating hole. One end of the rotating shaft forms a rotating fit with the rotating hole through the bearing, thereby rotatably connecting the rotating beam 32 to the mounting block 31. Simultaneously, the turbine 632 is fixedly mounted on the rotating shaft and coaxially arranged with it.
[0029] A support column 21 extending along the extension direction of the connecting seat 13 is fixedly provided on the rear side of the base 2. There are two support columns 21, which are symmetrically fixed on the base 2. Each support column 21 is provided with a first lifting groove 6 extending along the extension direction of the support column 21 and capable of sliding with the mounting block 31. A lifting drive device 62 for driving the mounting block 31 to slide is fixedly provided on the support column 21. The rotating beam 32 is lifted and lowered between the two support columns 21 by the drive of the lifting drive device 62 and the sliding cooperation between the mounting block 31 and the first lifting groove 6. A rotary drive device 63 is fixedly provided on the mounting block 31. A worm gear 631 is fixedly provided on the drive end of the rotary drive device 63. A turbine 632 that can mesh with the worm gear 631 is fixedly provided on the rotating beam 32. The rotating beam 32 is rotatably arranged between two support columns 21 through the drive of the rotary drive device 63, the meshing transmission of the worm gear 631 and the turbine 632, and the rotary connection with the mounting block 31. The material picking support block 33 is arranged in a vertical state for clamping the air column bag and a horizontal state for moving the air column bag toward the base 2 through the rotational arrangement of the rotating beam 32 between the two support columns 21. The rotating beam 32 is provided with an installation groove 7 extending along the extension direction of the rotating beam 32. A material picking slider 72 is also slidably arranged in the installation groove 7. A material picking support block 33 is fixedly arranged on the material picking slider 72. A material picking drive device 73 for driving the material picking slider 72 to slide is also fixedly arranged on the rotating beam 32. The material picking support block 33 is slidably arranged on the rotating beam 32 by the drive of the material picking drive device 73 and the sliding cooperation between the material picking slider 72 and the installation groove 7.
[0030] One of the two support columns 21 has a first lifting groove 6 on which a lifting screw 61 is rotatably provided, extending along the extension direction of the first lifting groove 6. The mounting block 31 has a lifting screw hole that can form a threaded engagement with the lifting screw 61. The lifting drive device 62 is fixedly provided on the support column 21 with the lifting screw 61. The drive end of the lifting drive device 62 is fixedly connected to the lifting screw 61. The rotating beam 32 is slidably and vertically positioned between the two support columns 21 by the drive of the lifting drive device 62, the threaded engagement of the lifting screw 61 with the lifting screw hole, and the sliding engagement of the mounting block 31 with the first lifting groove 6.
[0031] A material-picking screw 71 is rotatably provided in the mounting groove 7, extending along the extension direction of the mounting groove 7. A material-picking slider 72 is also slidably provided in the mounting groove 7. A material-picking support block 33 is fixedly connected to the material-picking slider 72. The material-picking slider 72 is provided with a material-picking screw hole that can form a threaded engagement with the material-picking screw 71. A material-picking drive device 73 for driving the material-picking screw 71 to rotate is fixedly provided in the mounting groove 7. The drive end of the material-picking drive device 73 is fixedly connected to the material-picking screw 71. The material-picking support block 33 is slidably provided on the rotating beam 32 through the drive of the material-picking drive device 73, the sliding engagement between the material-picking slider 72 and the mounting groove 7, and the threaded engagement between the material-picking screw 71 and the material-picking screw hole. The support part 34 and the clamping part 35 move toward or away from the placement frame 14 by sliding on the rotating beam 32 through the material-picking support block 33.
[0032] A material transfer groove 8 extending from the front to the rear of the base 2 is provided on the upper left side of the base 2. A material transfer screw 81 extending along the extension direction of the material transfer groove 8 is rotatably installed in the material transfer groove 8. A material transfer slider 82 is also slidably installed in the material transfer groove 8. The material transfer slider 82 is provided with a material transfer screw hole that can form a threaded engagement with the material transfer screw 81. A material transfer drive device 83 is fixedly installed on the base 2. The drive end of the material transfer drive device 83 is fixedly connected to the material transfer screw 81. The material transfer assembly 4 includes a material transfer support block 41 fixedly installed on the material transfer slider 82, a horizontal mounting beam 42 that is lifted and slidably installed on the material transfer support block 41, and a needle suction cup 43 fixedly installed on the horizontal mounting beam 42. The material transfer support block 41 is driven by the material transfer drive device 83 and the material transfer screw 81. The material transfer screw hole and the sliding cooperation between the material transfer slider 82 and the material transfer groove 8 are slidably mounted on the base 2; the material transfer support block 41 is provided with a second lifting groove 411, one end of the horizontal mounting beam 42 is slidably mounted in the second lifting groove 411, and one end of the horizontal mounting beam 42 extends toward the right side of the base 2; the material transfer support block 41 is fixedly provided with a drive cylinder 44 for driving the horizontal mounting beam 42 to slide, and the drive end of the drive cylinder 44 is fixedly connected to the horizontal mounting beam 42; the needle suction cup 43 slides toward or away from the base 2 through the drive of the drive cylinder 44 and the sliding cooperation between the horizontal mounting beam 42 and the second lifting groove 411; multiple needle suction cups 43 are provided and are evenly arranged along the extension direction of the horizontal mounting beam 42.
[0033] A storage groove 9 extending from left to right is provided on the front side of the upper end of the base 2. A pusher groove 91 extending along the extending direction of the storage groove 9 is provided on the side wall near the front side of the base 2. The side wall near the right side of the storage groove 9 communicates with the outside. The pusher assembly 5 includes a pusher plate 51 slidably disposed within the storage groove 9 along the extending direction of the storage groove 9, and a pusher drive device 52 for driving the pusher plate 51 to slide. One end of the pusher plate 51 extends out of the pusher groove 91. A first bearing seat 22 and a second bearing seat 23 are fixedly provided on the base 2. A bearing housing 22 and a second bearing housing 23 are respectively located at both ends of the pusher channel 91. A pusher screw 53 is also provided with both ends rotatably mounted on the first bearing housing 22 and the second bearing housing 23 respectively. A pusher drive device 52 is fixedly mounted on the base 2. The drive end of the pusher drive device 52 is fixedly connected to the pusher screw 53. A pusher plate 51 extends out of the pusher channel 91 and has a pusher screw hole that can form a threaded engagement with the pusher screw 53. The pusher plate 51 is slidably mounted in the storage groove 9 by the drive of the pusher drive device 52 and the threaded engagement between the pusher screw 53 and the pusher screw hole.
[0034] Two support parts 34 are provided, and the two support parts 34 are respectively fixedly installed on both ends of the material picking support block 33. The support parts 34 include a first support plate and a second support plate symmetrically fixedly installed on the material picking support block 33. One end of the first support plate and the second support plate are fixedly installed on the material picking support block 33, and the other end of the first support plate and the second support plate are set towards the detection device 1. A support space is formed between the first support plate and the second support plate for the air column bag to enter. The clamping part 35 is a material picking pneumatic gripper, and the clamping end of the material picking pneumatic gripper is set towards the placement frame 14.
[0035] The base 2 is fixedly provided with a pressing block 24 for supporting the air column bag when the material picking support block 33 is in a horizontal state. The pressing block 24 is located on the sliding path of the material transfer support block 41. The extension direction of the pressing block 24 is consistent with the extension direction of the material transfer support block 41. The pressing block 24 can correspond to each needle suction cup 43 when the material picking support block 33 passes by.
[0036] A collection box 25 for collecting air column bags is fixedly provided on the base 2. The collection box 25 is located on the side of the storage box that communicates with the outside. The collection box 25 is provided with a discharge rack. The discharge rack includes a material plate 251 that is slidably disposed in the collection box 25 from the box opening to the box bottom and is used to receive the air column bags, and a pull rod 252 that is fixedly disposed on the material plate 251. The material plate 251 is disposed in the collection box 25 by pulling the pull rod 252 and slidingly engaging with the collection box 25. One end of the pull rod 252 is fixedly connected to the material plate 251, and the other end of the pull rod 252 extends to the box opening of the collection box 25. The material plate 251 is disposed at the bottom of the collection box 25 and can be slidably disposed in the collection box 25.
[0037] The working principle of this utility model is as follows: the air column bag to be tested is placed on the placement rack 14, and the second sliding rack 161 is moved toward the air column bag by the drive of the second driving device 121, and the fixing block rack 162 on the second sliding rack 161 presses and fixes the air column bag. After the air column bag is fixed, the air column bag is punctured by the driving puncture part 152 of the first driving device 111 and then the sealing test is performed. After the sealing test is completed, the material picking drive device 73 drives the material picking screw 71 to rotate. The rotating material picking screw 71 drives the material picking slide to slide, and the material picking slider 72 drives the support block to slide. The first support plate and the second support plate on the material picking support block 33 support both sides of the air column bag placed on the placement rack 14. The air column bag enters the support space. At the same time, the material picking pneumatic gripper on the material picking support block 33 clamps the side of the air column bag. After the puncture part 152 in the test assembly 15 punctures the air column bag, the drive of the second drive device causes the second sliding frame 161 to move away from the air column bag and the second sliding frame... The fixed block frame 162 on 161 releases the pressure fixation on the air column bag. The material picking support block 33 is driven away from the placement frame 14 by the material picking drive device 73. The sliding material picking support block 33 brings the air column bag out of the placement frame 14. After the air column bag is completely away from the placement frame, the rotation drive device 63 drives the worm gear 631 to rotate. The rotating worm gear 631 and the turbine 632 form a meshing transmission. The turbine 632 drives the rotating beam 32. The rotating beam 32 drives the material picking support block 33, which is in a vertical state, to a horizontal state. The material picking support block 33, which is in a horizontal state, makes the air column bag also in a horizontal state. Then, the lifting drive device 62 drives the lifting screw 61 to rotate. The rotating lifting screw 61, through its threaded engagement with the lifting screw hole, causes the rotating beam 32 to slide on the support column 21 toward the base 2 until the air column bag comes into contact with the pressure block 24. Then, the material transfer drive device 83 drives the material transfer screw 81 to rotate. The rotating material transfer screw 81, through its threaded engagement with the material transfer screw hole, causes the material transfer support block 41 to slide, thereby driving the horizontal mounting beam 42 to reach directly above the pressure block 24. Then, the drive cylinder 44 drives the horizontal mounting beam 42 to slide toward the base 2. The needle suction cup 43 on the horizontal mounting beam 42 adsorbs the air column bag. After adsorption is completed, the lifting drive device 62 drives the lifting screw 61 to rotate. The rotating lifting screw 61, through its threaded engagement with the lifting screw hole, causes the rotating beam 32 to slide away from the base 2 on the support column 21. During the sliding process of the rotating beam 32, the air column bag detaches from the support space. Then the transfer drive device 83 drives the transfer screw 81 to rotate. The rotating transfer screw 81 makes the transfer support block 41 slide through the thread engagement with the transfer screw hole. The horizontal mounting beam 42 follows the sliding of the transfer support block 41 and moves the air column bag onto the storage groove 9. The needle suction cup 43 does not adsorb the air column bag, and the air column bag falls into the storage groove 9. Before the air column bag enters the storage trough 9, the pusher plate 51 is located at the end of the storage trough 9 that is connected to the outside. The pusher drive device 52 drives the pusher screw 53 to rotate. The pusher plate 51 slides in the storage trough 9 through the pusher screw hole and the threaded engagement of the pusher screw 53. During the sliding process, the pusher plate 51 pushes the contents of the storage trough 9 into the collection box 25. Once the air column bag inside the collection box 25 has accumulated to a certain extent, the material plate 251 can be removed from the collection box 25 by pulling the pull plate.
[0038] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An air column bag sealing test device with air column bag processing, comprising a test device (1) for sealing test of air column bags, the test device (1) comprising an upper plate (11) and a lower plate (12) arranged parallel to each other, a connecting seat (13) fixedly connected at both ends to the upper plate (11) and the lower plate (12) respectively, a placement rack (14) fixedly disposed on the connecting seat (13) for placing air column bags, and a test assembly (15) slidably disposed on the upper plate (11) for flaw detection test of air column bags; characterized in that: It also includes a processing device for processing the air column bag after the test is completed. The processing device includes a base (2) fixedly installed on the side wall of the lower plate (12), a transfer component (3) for clamping the air column bag and moving the air column bag toward the base (2), a transfer component (4) for removing the air column bag located on the transfer component (3), and a push component (5) for pushing the air column bag after it has been removed by the transfer component (4). The upper end of the base (2) has a front side, a rear side, a left side and a right side, and the left side of the upper end of the base (2) is located close to the side wall of the lower plate (12). The transfer assembly (3) includes a mounting block (31) slidably disposed on a support column (21), a rotating beam (32) rotatably connected to the mounting block (31), a material-picking support block (33) slidably disposed on the rotating beam (32), a support part (34) fixedly disposed on the material-picking support block (33) and used to support the air column bag on the placement rack (14), and a clamping part (35) fixedly disposed on the material-picking support block (33) and used to clamp the air column bag on the placement rack (14). A support column (21) is fixedly provided on the rear side of the base (2) along the extension direction of the connecting seat (13). There are two support columns (21), which are symmetrically fixed on the base (2). Each of the two support columns (21) is provided with a first lifting groove (6) that extends along the extension direction of the support column (21) and can form a sliding fit with the mounting block (31). A lifting drive device (62) for driving the mounting block (31) to slide is fixedly provided on the support column (21). The rotating beam (32) is lifted and lowered between the two support columns (21) by the drive of the lifting drive device (62) and the sliding fit between the mounting block (31) and the first lifting groove (6). The mounting block (31) is fixedly provided with a rotary drive device (63), and a worm gear (631) is fixedly provided on the drive end of the rotary drive device (63). A turbine (632) that can mesh with the worm gear (631) is fixedly provided on the rotating beam (32). The rotating beam (32) is rotatably set between two support columns (21) through the drive of the rotary drive device (63), the meshing transmission of the worm gear (631) and the turbine (632) and the rotational connection with the mounting block (31). The material taking support block (33) is rotatably set between the two support columns (21) through the rotational setting of the rotating beam (32) between the two support columns (21) to form a vertical state for clamping the air column bag and a horizontal state for driving the air column bag to move toward the base (2). The rotating beam (32) is provided with an installation groove (7) extending along the extension direction of the rotating beam (32). A material picking slider (72) is also slidably provided in the installation groove (7). A material picking support block (33) is fixedly provided on the material picking slider (72). A material picking drive device (73) for driving the material picking slider (72) to slide is also fixedly provided on the rotating beam (32). The material picking support block (33) is slidably provided on the rotating beam (32) by the drive of the material picking drive device (73) and the sliding cooperation between the material picking slider (72) and the installation groove (7).
2. The air column bag sealing detection device with air column bag treatment according to claim 1, characterized in that: Two support columns (21) are provided with a lifting screw (61) that extends along the extension direction of the first lifting slide groove (6) in the first lifting slide groove (6) of one of the support columns (21). The mounting block (31) is provided with a lifting screw hole that can form a threaded engagement with the lifting screw (61). The support column (21) with the lifting screw (61) is fixedly provided with the lifting drive device (62). The drive end of the lifting drive device (62) is fixedly connected to the lifting screw (61). The rotating beam (32) is lifted and slidably disposed between the two support columns (21) by the drive of the lifting drive device (62), the threaded engagement of the lifting screw (61) with the lifting screw hole, and the sliding engagement of the mounting block (31) with the first lifting slide groove (6).
3. The air column bag sealing detection device with air column bag treatment according to claim 1, characterized in that: The mounting groove (7) is rotatably provided with a material-picking screw (71) extending along the extension direction of the mounting groove (7). A material-picking slider (72) is also slidably provided within the mounting groove (7). A material-picking support block (33) is fixedly connected to the material-picking slider (72). The material-picking slider (72) has a material-picking screw hole that can form a threaded engagement with the material-picking screw (71). A material-picking drive device (73) for driving the material-picking screw (71) to rotate is fixedly provided within the mounting groove (7). The drive end of the device (73) is fixedly connected to the picking screw (71). The picking support block (33) is slidably mounted on the rotating beam (32) by the drive of the picking drive device (73), the sliding engagement of the picking slider (72) and the mounting groove (7), and the threaded engagement of the picking screw (71) and the picking screw hole. The support part (34) and the clamping part (35) move toward or away from the placement frame (14) by sliding on the rotating beam (32) through the picking support block (33).
4. The air column bag sealing detection device with air column bag treatment according to claim 1, characterized in that: The upper left side of the base (2) is provided with a material transfer groove (8) extending from the front side to the rear side of the base (2). A material transfer screw (81) extending along the extension direction of the material transfer groove (8) is rotatably provided in the material transfer groove (8). A material transfer slider (82) is also slidably provided in the material transfer groove (8). The material transfer slider (82) is provided with a material transfer screw hole that can form a threaded engagement with the material transfer screw (81). A material transfer drive device (83) is fixedly provided on the base (2). The drive end of the material transfer drive device (83) is fixedly connected to the material transfer screw (81). The material transfer assembly (4) includes a material transfer support block (41) fixedly provided on the material transfer slider (82), a horizontal mounting beam (42) that is lifted and slidably provided on the material transfer support block (41), and a needle suction cup (43) fixedly provided on the horizontal mounting beam (42). The material transfer support block (41) is driven by the material transfer drive device (83) and the material transfer screw. (81) and the threaded engagement of the transfer screw hole and the sliding engagement of the transfer slider (82) and the transfer groove (8) are slidably disposed on the base (2); the transfer support block (41) is provided with a second lifting groove (411), one end of the horizontal mounting beam (42) is slidably disposed in the second lifting groove (411), one end of the horizontal mounting beam (42) extends toward the right side of the base (2), the transfer support block (41) is fixedly provided with a drive cylinder (44) for driving the horizontal mounting beam (42) to slide, the drive end of the drive cylinder (44) is fixedly connected to the horizontal mounting beam (42), the needle suction cup (43) slides toward or away from the base (2) through the drive of the drive cylinder (44) and the sliding engagement of the horizontal mounting beam (42) and the second lifting groove (411); the needle suction cup (43) is provided in multiples and is evenly arranged along the extension direction of the horizontal mounting beam (42).
5. The air column bag sealing detection device with air column bag treatment according to claim 1, characterized in that: The upper front side of the base (2) is provided with a storage groove (9) extending from left to right. The side wall of the storage groove (9) near the front side of the base (2) is provided with a pusher channel (91) extending along the extension direction of the storage groove (9). The side wall of the storage groove (9) near the right side of the base (2) is connected to the outside. The pusher assembly (5) includes a pusher plate (51) slidably disposed in the storage groove (9) along the extension direction of the storage groove (9) and a pusher drive device (52) for driving the pusher plate (51) to slide. One end of the pusher plate (51) extends out of the pusher channel (91). The base (2) is fixedly provided with a first bearing seat (22) and a second bearing seat (23). The first bearing seat (22) and the second bearing seat (23) are respectively located at both ends of the pusher channel (91). The pusher screw (53) is also provided with both ends rotatably mounted on the first bearing seat (22) and the second bearing seat (23). The pusher drive device (52) is fixedly mounted on the base (2). The drive end of the pusher drive device (52) is fixedly connected to the pusher screw (53). The pusher plate (51) extends out of the pusher channel (91) and has a pusher screw hole that can form a threaded engagement with the pusher screw (53). The pusher plate (51) is slidably mounted in the storage groove (9) by the drive of the pusher drive device (52) and the threaded engagement between the pusher screw (53) and the pusher screw hole.
6. The air column bag sealing detection device with air column bag treatment according to claim 1, characterized in that: The support part (34) is provided in two parts, and the two support parts (34) are respectively fixedly installed on both ends of the material picking support block (33). The support part (34) includes a first support plate and a second support plate symmetrically fixed on the material picking support block (33). One end of the first support plate and the second support plate are fixedly installed on the material picking support block (33), and the other end of the first support plate and the second support plate are set towards the detection device (1). A support space is formed between the first support plate and the second support plate, which allows the air column bag to enter. The clamping part (35) is a material picking pneumatic gripper, and the clamping end of the material picking pneumatic gripper is set towards the placement frame (14).
7. The air column bag sealing detection device with air column bag treatment according to claim 4, characterized in that: The base (2) is fixedly provided with a pressing block (24) for supporting the air column bag when the material picking support block (33) is in a horizontal state. The pressing block (24) is located on the sliding path of the material transfer support block (41). The extension direction of the pressing block (24) is consistent with the extension direction of the material transfer support block (41). The pressing block (24) can correspond with each needle suction cup (43) when the material picking support block (33) passes by.
8. The air column bag sealing detection device with air column bag treatment according to claim 5, characterized in that: The base (2) is fixedly provided with a collection box (25) for collecting air column bags. The collection box (25) is located on the side of the storage box that communicates with the outside. The collection box (25) is provided with a unloading rack. The unloading rack includes a material plate (251) that slides from the opening of the collection box (25) to the bottom of the box and is used to receive the air column bags, and a pull rod (252) fixedly installed on the material plate (251). The material plate (251) is installed in the collection box (25) by pulling the pull rod (252) and slidingly engaging with the collection box (25).