A recrystallization device for producing ferulic acid

CN224613209UActive Publication Date: 2026-08-11TAIZHOU SUSHENG CHUANGQING BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-16
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0005]本实用新型提供一种生产阿魏酸用的重结晶装置,解决了传统装置的溶解箱与结晶箱多为独立温控,容易导致物质的温差波动较大的问题

Benefits of technology

[0014] This invention provides a recrystallization apparatus for producing ferulic acid. To improve the overall efficiency of the apparatus during the dissolution and crystallization process, a flow-guiding temperature control component is incorporated to link the temperatures of the dissolution and crystallization stages. This prevents large internal temperature fluctuations that could lead to localized uneven saturation, thereby improving crystal uniformity and purity. Simultaneously, after crystallization, a driven scraping component, in conjunction with an active control component, automatically drives the driven scraping component under the structural positioning of the active control component. This transmits the driving force of the crushing component to the scraping component, facilitating the gentle scraping of the internal crystals. Furthermore, stirring breaks down the boundary layer on the crystal surface, reducing the adhesion between the crystals and the container walls.

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Abstract

This invention provides a recrystallization apparatus for producing ferulic acid, comprising: a support structure, a reaction assembly installed inside the support structure, flow-guiding temperature control components installed on the inner walls of both ends of the reaction assembly, a driving crushing component installed on the top of the reaction assembly, a driven scraping component provided on the top of the reaction assembly, and an active control component installed on the top of the driven scraping component. This invention provides a recrystallization apparatus for producing ferulic acid. Through the flow-guiding temperature control components, the temperature of the dissolution and crystallization processes can be linked, avoiding large internal temperature fluctuations that could lead to uneven local saturation. Simultaneously, through the coordinated use of the driven scraping component and the active control component, the driven scraping component can be automatically driven under the structural positioning of the active control component. This allows for flexible scraping of the internal crystals and can also break the boundary layer on the crystal surface through stirring.
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Description

Technical Field

[0001] This utility model relates to the field of temperature-controlled dissolution technology of ferulic acid, and in particular to a recrystallization device for producing ferulic acid. Background Technology

[0002] Ferulic acid, a natural phenolic acid compound widely used in pharmaceuticals, food, and cosmetics, directly affects the efficacy and safety of these products due to its purity. Recrystallization is a key process for improving the purity of ferulic acid. The core principle is to utilize the difference in solubility of ferulic acid at different temperatures, removing impurities through steps such as dissolution, filtration, crystallization, and separation.

[0003] In traditional equipment, the dissolving and crystallizing chambers are often independently temperature-controlled. When the high-temperature solution after dissolution enters the crystallizing chamber, a drastic temperature difference often occurs due to the initial low temperature of the crystallizing chamber, causing localized instantaneous supersaturation of the solution. This results in the formation of a large number of fine crystals that encapsulate impurities, ultimately reducing the purity of the final product. Furthermore, subsequent crystallization processes are relatively simple and have poor overall performance.

[0004] Therefore, it is necessary to provide a recrystallization apparatus for producing ferulic acid to solve the above-mentioned technical problems. Utility Model Content

[0005] This invention provides a recrystallization apparatus for producing ferulic acid, which solves the problem that traditional apparatuses often have independent temperature control for the dissolving and crystallizing chambers, which can easily lead to large temperature fluctuations in the substances.

[0006] To solve the above-mentioned technical problems, this utility model provides a recrystallization device for producing ferulic acid, comprising: a support structure, a reaction component installed inside the support structure, flow guiding temperature control components installed on the inner walls of both ends of the reaction component for temperature control of the substances inside the reaction component, a driving pulverizing component installed on the top of the reaction component for stirring and pulverizing the substances inside the reaction component, a driven scraping component provided on the top of the reaction component, guide components installed at both ends of the driven scraping component for position limiting of the internal structure of the driven scraping component, and an active control component installed on the top of the driven scraping component for structural driving of the driven scraping component.

[0007] Preferably, the reaction assembly includes a reaction substrate, an auxiliary temperature control device is installed at the bottom of the reaction substrate, a feed guide is installed on the inner wall of the top of the reaction substrate, a discharge control device is installed on the inner wall of the bottom of the reaction substrate, and a cover plate structure is installed on the top of the reaction substrate for inspecting the internal structure of the reaction substrate.

[0008] Preferably, the flow guiding temperature control component includes a heating component and a cooling component. The heating component and the cooling component are connected to a connecting chamber at their side ends. A circulation structure is installed on the top of the connecting chamber. A flow guiding circulation structure is installed at the output end of the circulation structure. The flow guiding circulation structure is used for temperature control and adjustment of the material on the inner wall of the reaction component.

[0009] Preferably, the driving crushing component includes a driving structure, a driving rod is installed at the output end of the driving structure, a driving ring is installed on the inner wall of the driving rod, and a crushing and stirring structure is installed on the side end of the driving ring. The crushing and stirring structure is used for stirring and crushing materials inside the reaction component.

[0010] Preferably, the driven scraping assembly includes a rotating ring and a rotating frame. An extension support structure is installed on the inner wall of the rotating ring, and a flexible scraping structure is rotatably connected to the inner wall of the rotating frame. The flexible scraping structure is used for the flexible scraping of crystals inside the reaction assembly. Torsion spring structures are installed at both ends of the rotating frame, and elastic support members are installed on the side ends of the rotating frame. The elastic support members are used for the elastic support of the rotating frame.

[0011] Preferably, the guide component includes a guide frame structure and a guide block structure. The guide frame structure and the guide block structure are respectively installed on the inner wall of the side end of the driven scraping component. The guide frame structure, in conjunction with the guide block structure, can be used to guide and limit the internal structure of the driven scraping component.

[0012] Preferably, the active control component includes a transmission component and a mounting plate. The transmission component is mounted on the inner wall of the top of the driving crushing component. A push rod structure is mounted on the side of the mounting plate. An active component is mounted on the side of the push rod structure. The active component meshes with the inner wall of the transmission component. The active component, in conjunction with the transmission component, can be used to drive the structure of the driven scraping component.

[0013] Compared with related technologies, the recrystallization apparatus for producing ferulic acid provided by this utility model has the following beneficial effects:

[0014] This invention provides a recrystallization apparatus for producing ferulic acid. To improve the overall efficiency of the apparatus during the dissolution and crystallization process, a flow-guiding temperature control component is incorporated to link the temperatures of the dissolution and crystallization stages. This prevents large internal temperature fluctuations that could lead to localized uneven saturation, thereby improving crystal uniformity and purity. Simultaneously, after crystallization, a driven scraping component, in conjunction with an active control component, automatically drives the driven scraping component under the structural positioning of the active control component. This transmits the driving force of the crushing component to the scraping component, facilitating the gentle scraping of the internal crystals. Furthermore, stirring breaks down the boundary layer on the crystal surface, reducing the adhesion between the crystals and the container walls. Attached Figure Description

[0015] Figure 1 A schematic diagram of a preferred embodiment of a recrystallization apparatus for producing ferulic acid provided by this utility model;

[0016] Figure 2 for Figure 1 The diagram shows the structural schematic of the reaction assembly.

[0017] Figure 3 for Figure 1 The diagram shows the structure of the feed guide component.

[0018] Figure 4 for Figure 1 The diagram shows the structural schematic of the driving structure.

[0019] Figure 5 for Figure 1 The diagram shows the structure of the active component.

[0020] The diagram is labeled as follows: 1. Support structure; 2. Reaction component; 21. Reaction matrix; 22. Auxiliary temperature control device; 23. Feed guide; 24. Discharge control device; 25. Cover plate structure; 3. Flow guiding temperature control component; 31. Heating component; 32. Cooling component; 33. Connecting chamber; 34. Circulation structure; 35. Flow guiding circulation structure; 4. Driven crushing component; 41. Drive structure; 42. Drive rod; 43. Drive ring; 44. Crushing and stirring structure; 5. Driven scraping component; 51. Rotating ring; 52. Extended support structure; 53. Rotating frame; 54. Flexible scraping structure; 55. Torsion spring structure; 56. Elastic support component; 6. Guide component; 61. Guide frame structure; 62. Guide block structure; 7. Active control component; 71. Transmission component; 72. Mounting plate; 73. Push rod structure; 74. Active component. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic diagram of a preferred embodiment of a recrystallization apparatus for producing ferulic acid provided by this utility model; Figure 2 for Figure 1 The diagram shows the structural schematic of the reaction assembly. Figure 3 for Figure 1 The diagram shows the structure of the feed guide component.

[0023] Figure 4 for Figure 1The diagram shows the structural schematic of the driving structure. Figure 5 for Figure 1 The diagram shows the structure of the active component. A recrystallization apparatus for producing ferulic acid includes: a support structure 1, a reaction component 2 installed inside the support structure 1, flow guiding temperature control components 3 installed on the inner walls of both ends of the reaction component 2, the flow guiding temperature control components 3 being used for temperature control of the substances inside the reaction component 2, a driving pulverizing component 4 installed on the top of the reaction component 2, the driving pulverizing component 4 being used for stirring and pulverizing the substances inside the reaction component 2, a driven scraping component 5 provided on the top of the reaction component 2, guide components 6 installed at both ends of the driven scraping component 5, the guide components 6 being used for positional limitation of the internal structure of the driven scraping component 5, and an active control component 7 installed on the top of the driven scraping component 5, the active control component 7 being used for structural driving of the driven scraping component 5.

[0024] The reaction assembly 2 includes a reaction substrate 21, an auxiliary temperature control device 22 installed at the bottom of the reaction substrate 21, a feed guide 23 installed on the inner wall of the top of the reaction substrate 21, a discharge control device 24 installed on the inner wall of the bottom of the reaction substrate 21, and a cover plate structure 25 installed on the top of the reaction substrate 21. The cover plate structure 25 is used for inspecting the internal structure of the reaction substrate 21.

[0025] During the reaction operation, the feed guide 23 and discharge control 24 installed on the inner wall of the reaction assembly 2 can assist in the feeding and discharging of materials, improving the ease of use of the structure.

[0026] The reaction component 2 includes, but is not limited to, vessel-type and tank-type; in this embodiment, the reaction component 2 is preferably vessel-type.

[0027] The flow guiding temperature control component 3 includes a heating component 31 and a cooling component 32. The heating component 31 and the cooling component 32 are connected to a connecting chamber 33 at their side ends. A circulation structure 34 is installed on the top of the connecting chamber 33. A flow guiding circulation structure 35 is installed at the output end of the circulation structure 34. The flow guiding circulation structure 35 is used for temperature control and adjustment of the material on the inner wall of the reaction component 2.

[0028] To reduce temperature differences during transport, the circulation structure 34 at both ends continuously circulates the liquid inside the heating component 31 and the cooling component 32 to ensure a suitable internal temperature for the reaction component 2.

[0029] Among them, the flow guiding temperature control component 3 includes, but is not limited to, sleeve type and coil type; in this embodiment, the flow guiding temperature control component 3 is preferably coil type.

[0030] The driving crushing component 4 includes a driving structure 41, a driving rod 42 is installed at the output end of the driving structure 41, a driving ring 43 is installed on the inner wall of the driving rod 42, and a crushing and stirring structure 44 is installed on the side end of the driving ring 43. The crushing and stirring structure 44 is used for stirring and crushing the materials inside the reaction component 2.

[0031] When the substance is added into the reaction assembly 2, the top drive structure 41 drives the workpiece drive of the crushing and stirring structure 44 to pre-crush and stir the added substance, thereby facilitating the next process.

[0032] The driving crushing component 4 includes, but is not limited to, motor-driven and hydraulically driven types; in this embodiment, the driving crushing component 4 is preferably motor-driven.

[0033] The driven scraping assembly 5 includes a rotating ring 51 and a rotating frame 53. An extension support structure 52 is installed on the inner wall of the rotating ring 51. A flexible scraping structure 54 is rotatably connected to the inner wall of the rotating frame 53. The flexible scraping structure 54 is used for the flexible scraping of crystals inside the reaction assembly 2. Torsion spring structures 55 are installed at both ends of the rotating frame 53. An elastic support member 56 is installed on the side end of the rotating frame 53. The elastic support member 56 is used for the elastic support of the rotating frame 53.

[0034] When scraping off the internal crystals, the extended support structures 52 at both ends will rotate under the structural control of the active control component 7. Then, the flexible scraping structure 54 at the side end will scrape off the crystals on the inner wall in a flexible manner, and the elastic support 56 at the side end will provide elastic support for the flexible scraping structure 54 to reduce crystal breakage caused by rigid contact.

[0035] Among them, the driven scraping component 5 includes, but is not limited to, scraper type and brush type; in this embodiment, the driven scraping component 5 is preferably scraper type.

[0036] The guide component 6 includes a guide frame structure 61 and a guide block structure 62. The guide frame structure 61 and the guide block structure 62 are respectively installed on the inner wall of the side end of the driven scraping component 5. The guide frame structure 61, in conjunction with the guide block structure 62, can be used to guide and limit the internal structure of the driven scraping component 5.

[0037] When the driven scraping component 5 rotates, the guide frame structure 61 and guide block structure 62 set at both ends can restrict the elastic structure and prevent structural deviation during rotation.

[0038] Among them, the guide component 6 includes, but is not limited to, slider type and guide post type; in this embodiment, the guide component 6 is preferably slider type.

[0039] The active control component 7 includes a transmission component 71 and a mounting plate 72. The transmission component 71 is mounted on the inner wall of the top of the drive crushing component 4. A push rod structure 73 is mounted on the side of the mounting plate 72. An active component 74 is mounted on the side of the push rod structure 73. The active component 74 meshes with the inner wall of the transmission component 71. The active component 74, in conjunction with the transmission component 71, can be used to drive the structure of the driven scraping component 5.

[0040] When the driven scraping component 5 is driven, the push rod structure 73 at the side end is controlled by the signal of the controller to push the active component 74 at the side end, which in turn makes the active component 74 contact the inner wall of the transmission component 71. Then, under the structural drive of the driving crushing component 4, the driven scraping component 5 is synchronously driven to rotate synchronously, so as to facilitate the flexible scraping of crystals on the inner wall.

[0041] The active control component 7 includes, but is not limited to, pneumatic and electric actuator types; in this embodiment, the active control component 7 is preferably an electric actuator type.

[0042] The working principle of the recrystallization apparatus for producing ferulic acid provided by this utility model is as follows:

[0043] When a substance is dissolved and crystallized, the device first adds the substance to the reaction assembly 2 and pre-crushes and stirs it using the top-mounted drive crushing assembly 4 to reduce dissolution time. Then, the stirring and crushing stop, and internal impurities are filtered through an external filter structure. The drive crushing component is disassembled to prevent crystal breakage during later scraping. After manual filtration, the substance crystallizes directly inside the reaction assembly 2. At the same time, the flow-guiding temperature control assembly 3 at both ends controls the temperature difference inside the reaction assembly 2 to prevent overheating or overcooling. After the internal substance has crystallized, the top-mounted active control assembly 7 clamps the structure to the inner wall of the drive crushing assembly 4. Then, the top-mounted drive crushing assembly 4 drives the structure, and simultaneously drives the driven scraping assembly 5 to flexibly scrape the crystals off the inner wall of the reaction assembly 2.

[0044] Compared with related technologies, the recrystallization apparatus for producing ferulic acid provided by this utility model has the following beneficial effects:

[0045] To improve the overall efficiency of the device during the dissolution and crystallization process, a flow-guiding temperature control component 3 is installed to link the temperatures of the dissolution and crystallization stages. This prevents large internal temperature fluctuations that could lead to uneven saturation, thereby improving crystal uniformity and purity. Simultaneously, after crystallization, the driven scraping component 5, in conjunction with the active control component 7, automatically drives the driven scraping component 5 under the structural positioning of the active control component 7. This transmits the driving force of the driving crushing component 4 to the scraping component, facilitating the gentle scraping of internal crystals. Stirring also breaks down the boundary layer on the crystal surface, reducing the adhesion between the crystals and the container walls.

[0046] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A recrystallization apparatus for producing ferulic acid, characterized in that, include: A supporting structure is provided, in which a reaction component is installed. Both ends of the reaction component have flow-guiding and temperature-controlling components installed on their inner walls for temperature control of the substances inside the reaction component. A driving and pulverizing component is installed on the top of the reaction component for stirring and pulverizing the substances inside the reaction component. A driven scraping component is provided on the top of the reaction component, with guide components installed at both ends for positional limiting of the internal structure of the driven scraping component. An active control component is installed on the top of the driven scraping component for structural driving of the driven scraping component.

2. The recrystallization apparatus for producing ferulic acid according to claim 1, characterized in that, The reaction assembly includes a reaction substrate, an auxiliary temperature control device installed at the bottom of the reaction substrate, a feed guide installed on the inner wall of the top of the reaction substrate, a discharge control device installed on the inner wall of the bottom of the reaction substrate, and a cover plate structure installed on the top of the reaction substrate for inspecting the internal structure of the reaction substrate.

3. The recrystallization apparatus for producing ferulic acid according to claim 1, characterized in that, The flow-guiding temperature control component includes a heating component and a cooling component. The heating component and the cooling component are connected to a connecting chamber at their sides. A circulation structure is installed on the top of the connecting chamber. A flow-guiding circulation structure is installed at the output end of the circulation structure. The flow-guiding circulation structure is used for temperature control and regulation of the material on the inner wall of the reaction component.

4. The recrystallization apparatus for producing ferulic acid according to claim 1, characterized in that, The driving crushing assembly includes a driving structure, a driving rod is installed at the output end of the driving structure, a driving ring is installed on the inner wall of the driving rod, and a crushing and stirring structure is installed on the side end of the driving ring. The crushing and stirring structure is used for stirring and crushing materials inside the reaction assembly.

5. A recrystallization apparatus for producing ferulic acid according to claim 1, characterized in that, The driven scraping assembly includes a rotating ring and a rotating frame. An extension support structure is installed on the inner wall of the rotating ring. A flexible scraping structure is rotatably connected to the inner wall of the rotating frame. The flexible scraping structure is used for the flexible scraping of crystals inside the reaction assembly. Torsion spring structures are installed at both ends of the rotating frame. An elastic support member is installed on the side end of the rotating frame. The elastic support member is used for the elastic support of the rotating frame.

6. The recrystallization apparatus for producing ferulic acid according to claim 1, characterized in that, The guiding component includes a guide frame structure and a guide block structure. The guide frame structure and the guide block structure are respectively installed on the inner wall of the side end of the driven scraping component. The guide frame structure, in conjunction with the guide block structure, can be used to guide and limit the internal structure of the driven scraping component.

7. A recrystallization apparatus for producing ferulic acid according to claim 1, characterized in that, The active control component includes a transmission component and a mounting plate. The transmission component is mounted on the inner wall of the top of the drive crushing component. A push rod structure is mounted on the side of the mounting plate. An active component is mounted on the side of the push rod structure. The active component meshes with the inner wall of the transmission component. The active component, in conjunction with the transmission component, can be used to drive the structure of the driven scraping component.