A sealed dust-removing disc pulverizer

CN224613926UActive Publication Date: 2026-08-11WUHAN EXPLORATION MASCH FACTORY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-15
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0002]圆盘粉碎机采用圆盘式结构,通过两个相对旋转的磨盘产生挤压、剪切和研磨作用实现物料粉碎,目前,大多数圆盘粉碎机的间距固定,从而对材料的研磨密度也不可调节,导致圆盘粉碎机的使用效果较差,且在使用过程中,会产生大量粉尘,影响圆盘粉碎机的使用环境,不便于圆盘粉碎机的使用

Benefits of technology

本实用新型通过手轮、转轴、齿轮和齿口的相互配合,可对主轴的轴向进行直线调节,通过安装盘将动磨盘安装在主轴的一端,实现对动磨盘与定磨盘之间的间距进行调节,从而可对粉碎机的粉碎程度进行调节,通过电动机和传动组件为动磨盘的转动提供动力,实现对材料进行粉碎,使粉碎机的使用效果更好。

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Abstract

This utility model relates to the technical field of disc crushers, and discloses a sealed dust-removing disc crusher, including a machine base and a crushing chamber. The machine base includes a fan and an air outlet pipe. The fan is located on one side inside the machine base, and the air outlet pipe is located at the air outlet end of the fan, with one end of the air outlet pipe extending through to one side of the machine base. The crushing chamber includes a main shaft, a handwheel, a rotating shaft, gears, and toothed teeth. The main shaft is located inside the crushing chamber, and the handwheel is located above the top of the crushing chamber. This utility model allows for linear adjustment of the axial direction of the main shaft through the interaction of the handwheel, rotating shaft, gears, and toothed teeth. A moving grinding disc is mounted on one end of the main shaft via a mounting plate, allowing adjustment of the distance between the moving and fixed grinding discs, thereby adjusting the degree of crushing. An electric motor and transmission components provide power for the rotation of the moving grinding disc, achieving material crushing and improving the crusher's performance.
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Description

Technical Field

[0001] This utility model relates to the technical field of disc crushers, specifically a sealed dust-removing disc crusher. Background Technology The disc crusher is a new type of grinding and sample preparation equipment that can be used in laboratories of geology, metallurgy, energy, chemical industry, building materials and other departments to crush brittle ores, rocks and other brittle materials with a hardness not exceeding medium.

[0002] Disc crushers employ a disc-shaped structure, using two relatively rotating grinding discs to generate extrusion, shearing, and grinding effects to crush materials. Currently, most disc crushers have a fixed spacing, which means the grinding density of materials cannot be adjusted, resulting in poor performance. Furthermore, they generate a large amount of dust during use, affecting the operating environment and making them inconvenient to use. Utility Model Content

[0003] The purpose of this invention is to provide a sealed dust-removing disc crusher to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a sealed dust-removing disc crusher, comprising a machine base and a crushing chamber. The machine base includes a fan and an air outlet pipe. The fan is located on one side inside the machine base, and the air outlet pipe is located at the air outlet end of the fan, with one end of the air outlet pipe extending through to one side of the machine base. The crushing chamber includes a main shaft, a handwheel, a rotating shaft, a gear, and toothed teeth. The main shaft is located inside the crushing chamber, the handwheel is located above the top of the crushing chamber, the rotating shaft is located at the bottom end inside the handwheel, and the rotating shaft extends through to the inside of the crushing chamber. The gear is located at the bottom end of the rotating shaft, and multiple sets of toothed teeth are evenly arranged on the outside of the main shaft, and the toothed teeth mesh with the gear.

[0005] Preferably, the front end of the crushing chamber is provided with a discharge port, and the top of both the crushing chamber and the discharge port are provided with dust covers. The front end of the interior of the crushing chamber is provided with a fixed grinding disc, and one end of the crushing chamber located inside the crushing chamber is provided with an installation disc. The end of the installation disc away from the crushing chamber is provided with a moving grinding disc.

[0006] Preferably, a transmission assembly is provided at the end of the crushing chamber away from the discharge port, and an electric motor is provided on one side of the top of the machine platform.

[0007] Preferably, the bottom of the crushing chamber is provided with a connecting pipe that extends into the machine base, and one end of the connecting pipe is connected to the exhaust port of the fan. The crushing chamber is connected to the machine base by bolts.

[0008] Preferably, the rear end of the crushing chamber is provided with multiple sets of bearing seats, the main shaft is rotatably connected to the crushing chamber through the bearing seats, and the outer side of the handwheel is provided with positioning bolts.

[0009] Preferably, the handwheel has a positioning mounting hole inside, the rotating shaft is detachably connected to the handwheel through the positioning mounting hole, and the gear is fixedly connected to the handwheel through the rotating shaft.

[0010] Preferably, the main shaft is connected to the rotating shaft via a toothed joint and a gear, and a bearing is provided inside the crushing chamber at the location of the rotating shaft.

[0011] Preferably, the fixed grinding disc is connected to the crushing chamber by bolts, and the movable grinding disc is connected to the mounting plate by bolts.

[0012] Preferably, the machine tool is equipped with a receiving drawer located below the crushing chamber, and the bottom of the crushing chamber is equipped with a discharge port that extends into the machine tool.

[0013] Preferably, the transmission assembly consists of two sets of pulleys, a transmission belt, and a protective cover. The output end of the motor is connected to one set of pulleys, and one end of the main shaft is connected to the other set of pulleys.

[0014] Compared with the prior art, the beneficial effects of this utility model are: This invention utilizes the interplay of a handwheel, rotating shaft, gears, and toothed jaws to linearly adjust the axial direction of the main shaft. A mounting plate is used to install the moving grinding disc at one end of the main shaft, allowing adjustment of the distance between the moving and fixed grinding discs, thus regulating the degree of pulverization. An electric motor and transmission components provide power for the rotation of the moving grinding disc, enabling material pulverization and improving the pulverizer's performance. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0016] Figure 1 This is the front view of the present invention.

[0017] Figure 2 This is a diagram of the grinding disc adjustment structure of this utility model.

[0018] Figure 3This is a partial structural schematic diagram of the present invention.

[0019] Figure 4 This is a top view of the present invention.

[0020] In the diagram: 1. Machine base; 101. Fan; 102. Air outlet pipe; 103. Discharge port; 104. Dust cover; 2. Crushing chamber; 201. Fixed grinding disc; 202. Main shaft; 203. Handwheel; 204. Rotating shaft; 205. Gear; 206. Toothed edge; 207. Mounting plate; 208. Moving grinding disc; 3. Transmission assembly; 301. Electric motor. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4This utility model provides an embodiment of a sealed dust-removing disc pulverizer: A sealed dust-removing disc pulverizer includes a machine base 1 and a pulverizing chamber 2. The machine base 1 includes a fan 101 and an air outlet pipe 102. The fan 101 is located on one side inside the machine base 1, and the air outlet pipe 102 is located at the air outlet end of the fan 101, with one end of the air outlet pipe 102 penetrating to one side of the machine base 1. This allows for the extraction of dust from inside the pulverizing chamber 2, facilitating dust collection and improving the pulverizer's environment. The pulverizing chamber 2 includes a main shaft 202, a handwheel 203, a rotating shaft 204, a gear 205, and a toothed gear 206. The main shaft 202 is located inside the pulverizing chamber 2. The handwheel 203 is located above the top of the pulverizing chamber 2. The rotating shaft 204 is located at the bottom end inside the handwheel 203 and penetrates into the interior of the pulverizing chamber 2. The gear 205 is located on the rotating shaft 206. At the bottom of 04, the handwheel 203 can drive the gear 205 to rotate via the rotating shaft 204. Multiple sets of teeth 206 are evenly arranged on the outside of the main shaft 202, and the teeth 206 mesh with the gear 205 to realize the transmission of power. The main shaft 202 can be linearly adjusted, and the distance between the moving grinding disc 208 and the fixed grinding disc 201 can be adjusted. The front end of the crushing chamber 2 is provided with a discharge port 103. The top of the crushing chamber 2 and the discharge port 103 are both provided with dust covers 104 to prevent dust and improve the dust prevention effect of the crusher. The front end of the crushing chamber 2 is provided with a fixed grinding disc 201. One end of the crushing chamber 2 is provided with a mounting plate 207. The end of the mounting plate 207 away from the crushing chamber 2 is provided with a moving grinding disc 208. The moving grinding disc 208 is installed on one end of the main shaft 202 through the mounting plate 207.

[0026] Please refer to this carefully. Figure 1 and Figure 4 The crushing chamber 2 is equipped with a transmission component 3 at the end away from the discharge port 103. A motor 301 is provided on one side of the top of the machine base 1 to provide kinetic energy for the crusher. Through the transmission component 3, the moving grinding disc 208 at one end of the main shaft 202 can be driven to rotate, which facilitates the crushing of materials.

[0027] Please refer to this carefully. Figure 1 , Figure 2 and Figure 3The bottom of the crushing chamber 2 is equipped with a connecting pipe that extends into the machine base 1, and one end of the connecting pipe is connected to the exhaust port of the fan 101 to extract and collect dust from inside the crushing chamber 2. The crushing chamber 2 is connected to the machine base 1 by bolts for fixed installation. Multiple bearing seats are located at the rear end inside the crushing chamber 2. The main shaft 202 is rotatably connected to the crushing chamber 2 through the bearing seats, which makes the rotation of the main shaft 202 more stable. A positioning bolt is located on the outer side of the handwheel 203 for positioning, preventing the handwheel 203 from rotating. A positioning mounting hole is provided inside the handwheel 203, and the rotating shaft 204 is detachably connected to the handwheel 203 through the positioning mounting hole, allowing for installation between the rotating shaft 204 and the handwheel 203. Gear 2... 05 is fixedly connected to the handwheel 203 via the rotating shaft 204. The handwheel 203 can drive the gear 205 to rotate. The main shaft 202 is connected to the rotating shaft 204 via the toothed end 206 and the gear 205 to realize the transmission of power. It can drive the main shaft 202 to perform linear motion, thereby adjusting the initial distance between the moving grinding disc 208 and the fixed grinding disc 201. The crushing chamber 2 is equipped with a bearing located at the position of the rotating shaft 204, which makes the rotation effect of the bearing 204 more stable. The fixed grinding disc 201 is connected to the crushing chamber 2 by bolts, which allows the fixed grinding disc 201 to be disassembled and assembled from the crushing chamber 2. The moving grinding disc 208 is connected to the mounting plate 207 by bolts, and the moving grinding disc 208 can be installed on one end of the main shaft 202 via the mounting plate 207.

[0028] Please refer to this carefully. Figure 1 , Figure 2 and Figure 4 Inside the machine 1, below the crushing chamber 2, there is a receiving drawer for holding crushed material, which facilitates the collection of crushed material. The bottom of the crushing chamber 2 has a discharge port that extends into the machine 1 to discharge the crushed material. The transmission component 3 consists of two sets of pulleys, a transmission belt, and a protective cover. The output end of the motor 301 is connected to one set of pulleys, and one end of the main shaft 202 is connected to the other set of pulleys to realize the transmission of power, which enables the motor 301 to drive the main shaft 202 to rotate.

[0029] Working Principle: Before use, the dust collection bag can be connected to the air outlet pipe 102 via a connecting clamp. During use, remove the positioning bolts and manually turn the handwheel 203. This, via the rotating shaft 204, drives the gear 205 to rotate. The gear 205 meshes with the toothed jaw 206, causing the main shaft 202 to move axially in a linear motion. This allows adjustment of the distance between the fixed grinding disc 201 and the moving grinding disc 208, thus adjusting the degree of grinding and improving the performance of the disc crusher. The crushed material can be discharged through the discharge port 103. The material is conveyed into the crushing chamber 2. The motor 301 and the transmission assembly 3 drive the main shaft 202 to rotate, thereby driving the moving grinding disc 208 to rotate. Through the cooperation of the fixed grinding disc 201 and the moving grinding disc 208, the material is crushed. Two sets of dust covers 104 can seal the top of the crushing chamber 2 and the discharge port 103 to prevent dust from escaping. The crushed material can be received by the receiving drawer. The dust in the crushing chamber 2 is extracted into the dust collection bag by the fan 101 and the connecting pipe, so that the crusher can be used more effectively.

[0030] The above description is merely an embodiment of this utility model, and common knowledge regarding specific structures and characteristics is not described in detail here. It will be apparent to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A sealed dust-collecting disc pulverizer, characterized in that: include The machine (1) includes a fan (101) and an air outlet pipe (102). The fan (101) is located on one side inside the machine (1), and the air outlet pipe (102) is located at the air outlet end of the fan (101), with one end of the air outlet pipe (102) extending through to one side of the machine (1). The crushing chamber (2) includes a main shaft (202), a handwheel (203), a rotating shaft (204), a gear (205), and toothed teeth (206). The main shaft (202) is located inside the crushing chamber (2). The handwheel (203) is located above the top of the crushing chamber (2). The rotating shaft (204) is located at the bottom of the handwheel (203) and extends through the interior of the crushing chamber (2). The gear (205) is located at the bottom of the rotating shaft (204). Multiple sets of toothed teeth (206) are evenly arranged on the outside of the main shaft (202) and mesh with the gear (205).

2. The sealed dust-collecting disc pulverizer according to claim 1, characterized in that: The front end of the crushing chamber (2) is provided with a discharge port (103). The top of both the crushing chamber (2) and the discharge port (103) is provided with a dust cover (104). The front end of the crushing chamber (2) is provided with a fixed grinding disc (201). One end of the crushing chamber (2) located inside the crushing chamber (2) is provided with an installation disc (207). The end of the installation disc (207) away from the crushing chamber (2) is provided with a moving grinding disc (208).

3. The sealed dust-collecting disc pulverizer according to claim 2, characterized in that: The crushing chamber (2) is provided with a transmission assembly (3) at one end away from the discharge port (103), and a motor (301) is provided on one side of the top of the machine base (1).

4. The sealed dust-collecting disc pulverizer according to claim 1, characterized in that: The bottom end of the crushing chamber (2) is provided with a connecting pipe that penetrates into the machine base (1), and one end of the connecting pipe is connected to the exhaust port of the fan (101). The crushing chamber (2) is connected to the machine base (1) by bolt installation.

5. A sealed dust-collecting disc pulverizer according to claim 1, characterized in that: The rear end of the crushing chamber (2) is provided with multiple sets of bearing seats. The main shaft (202) is rotatably connected to the crushing chamber (2) through the bearing seats. The outer side of the handwheel (203) is provided with positioning bolts.

6. A sealed dust-collecting disc pulverizer according to claim 1, characterized in that: The handwheel (203) has a positioning mounting hole inside. The rotating shaft (204) is detachably connected to the handwheel (203) through the positioning mounting hole. The gear (205) is fixedly connected to the handwheel (203) through the rotating shaft (204).

7. A sealed dust-collecting disc pulverizer according to claim 1, characterized in that: The main shaft (202) is connected to the rotating shaft (204) via a toothed joint (206) and a gear (205). The crushing chamber (2) is equipped with a bearing located at the position of the rotating shaft (204).

8. A sealed dust-collecting disc pulverizer according to claim 2, characterized in that: The fixed grinding disc (201) is connected to the crushing chamber (2) by bolts, and the moving grinding disc (208) is connected to the mounting plate (207) by bolts.

9. A sealed dust-collecting disc crusher according to claim 2, characterized in that: The machine (1) is equipped with a material receiving drawer located below the crushing chamber (2) inside, and the bottom of the crushing chamber (2) is equipped with a discharge port that extends through to the inside of the machine (1).

10. A sealed dust-collecting disc pulverizer according to claim 3, characterized in that: The transmission assembly (3) consists of two sets of pulleys, a transmission belt and a protective cover. The output end of the motor (301) is connected to one set of pulleys, and one end of the main shaft (202) is connected to the other set of pulleys.