A specialized tool for removing sludge and cleaning up oil and gas pipelines.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2026-08-11
AI Technical Summary
现有技术一般只涉及了清管球取出的工具,未涉及收球筒中油渣和污油清理的工具
[0018]如要使用本实用新型所述的工具清洁管道,需将清管器装入发球筒,在管道内压力驱动下,清管器推动管道内的污物向管道末端方向移动,清洁完成后清管器最终进入收球筒,通过收球筒取出清管器;本实用新型先将操作杆与防爆刮板连接,用防爆刮板清理收球筒内的油污。清理后将操作杆的顶端换上挂钩,根据收球筒的管径调整伸缩支撑组件高度,将挂钩伸入收球筒内钩取清管器的挂环,将清管器拉出油管。
Smart Images

Figure CN224614642U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oil and gas pipeline cleaning, and in particular to a special tool for removing balls and cleaning up dirt in oil and gas pipeline cleaning operations. Background Technology
[0002] Oil and gas pipelines are the main arteries for transporting oil and gas. During their operation, solid impurities such as water, silt, and rust in the transported medium accumulate in low-lying areas of the pipeline, and these deposits accumulate over time. Contaminants in natural gas pipelines not only affect the quality of the natural gas and the accuracy of downstream flow meters, but can also form hydrates that clog the pipeline, especially at low temperatures. The hydrogen sulfide content in crude oil reacts chemically with water and other substances accumulated in the pipeline, causing severe corrosion and increasing the risks to pipeline operation. The work of removing cleaning balls and cleaning up oil sludge during pipeline cleaning is quite demanding; therefore, developing a convenient, practical, and efficient specialized tool for this purpose is crucial.
[0003] For example, Chinese utility model patent application CN 218692291 U discloses a pig-grabbing tool and a pipeline cleaning device. The pig-grabbing tool includes a cylinder and a piston mechanism. The cylinder is hollow, with an adsorption element at its first end for adsorbing the pig. The piston mechanism is inserted into the cylinder from its second end and can slide along the cylinder in a sealed manner. This solution reliably grips heavy and oily pigs, but the device structure is relatively complex and inconvenient to use.
[0004] Furthermore, the pig collection process during pipeline cleaning mainly involves two steps: first, scraping out the oil residue from the collection drum, and then removing the pig. Existing technologies generally only address tools for removing the pig, not tools for cleaning the oil residue and sludge from the collection drum. Therefore, developing a convenient tool that can both clean the oil residue from the collection drum and remove the pig would not only be easy to use but also effectively improve work efficiency. Utility Model Content
[0005] In order to solve the problems existing in the prior art, this utility model provides a special tool for cleaning and removing debris in oil and gas pipeline cleaning operations.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a special tool for cleaning and removing debris from oil and gas pipelines, comprising an operating rod, a hook, a telescopic support assembly, and an explosion-proof scraper; the head end of the operating rod is provided with a first connecting thread, and the operating rod is connected to the hook or the explosion-proof scraper through the first connecting thread; the telescopic support assembly is provided on the operating rod to support the operating rod.
[0007] This invention is mainly used in the process of collecting and cleaning oil and gas pipelines during pipeline cleaning operations. The operating rod is connected to an explosion-proof scraper, which is used to clean the oil and sludge inside the collecting cylinder. After cleaning, a hook is attached to the top of the operating rod, and the height of the telescopic support assembly is adjusted according to the diameter of the oil and gas pipeline. The hook is then inserted into the oil and gas pipeline to hook the hanging ring of the pipeline cleaning device, and the pipeline cleaning device is pulled out of the pipeline.
[0008] The present invention is further configured such that the telescopic support assembly is provided in two sets, namely a first telescopic support assembly and a second telescopic support assembly; The first telescopic support assembly and the second telescopic support assembly each include a first telescopic rod, a second telescopic rod, and a support wheel; one end of the first telescopic rod is connected to a connecting ring, and the other end is threadedly connected to the second telescopic rod, and the support wheel is provided at the bottom of the second telescopic rod; the two sets of telescopic support assemblies are connected to the operating rod through the connecting ring.
[0009] The extension lengths of the first and second telescopic rods can be adjusted by rotating them forward or backward.
[0010] The purpose of the above structure is to provide support for the operating rod through the telescopic support assembly, while also being telescopic to accommodate ball receiving tubes of different diameters.
[0011] The present invention is further configured such that the first telescopic support assembly, the second telescopic support assembly, and the ground form a triangular support state, thereby increasing the stability of the operating rod.
[0012] The present invention is further configured such that the telescopic support assembly also includes a bearing, which is sleeved between the connecting ring and the operating rod.
[0013] The purpose of the above structure is to allow the operating lever to rotate freely by setting bearings, so that the hook at the top can easily hook the lifting ring of the pig.
[0014] The present invention is further provided with support wheels at the bottom of the first telescopic rod and the second telescopic rod, respectively.
[0015] The purpose of the above structure is to facilitate the movement of specialized tools for cleaning and removing contaminants along the oil pipeline during pipeline cleaning operations, using support wheels.
[0016] The present invention is further configured such that the special tool for cleaning and removing debris in oil and gas pipeline cleaning operations also includes several extension rods; the tail end of the operating rod is provided with a second connecting thread, which is used to connect the operating rod and the extension rod.
[0017] The present invention is further configured such that the explosion-proof scraper is made of copper.
[0018] To use the tool described in this invention to clean pipelines, the pig needs to be inserted into the launching tube. Under the pressure inside the pipeline, the pig pushes the contaminants in the pipeline towards the end of the pipeline. After cleaning, the pig finally enters the collecting tube and is removed through the collecting tube. Alternatively, the operating rod is first connected to an explosion-proof scraper, which is used to clean the oil stains inside the collecting tube. After cleaning, a hook is attached to the top of the operating rod. The height of the telescopic support assembly is adjusted according to the diameter of the collecting tube. The hook is then inserted into the collecting tube to hook the hanging ring of the pig, and the pig is pulled out of the oil pipe.
[0019] Compared with the prior art, the beneficial effects of this utility model are specifically reflected in: The tool of this invention is applicable to the removal of the pig from the pig collection cylinder and the cleaning of sludge oil during oil and gas pipeline cleaning operations.
[0020] 1. This utility model is simple to operate, with replaceable hooks or explosion-proof scrapers on the head, enabling quick and accurate completion of pig retrieval and cleaning in oil and gas pipeline cleaning operations, improving work efficiency and reducing operation time and costs. The overall structure is freely disassembled and can be reused after cleaning, making it suitable for cleaning and removing pigs from the pig retrieval cylinder in fire- and explosion-proof oil and gas locations.
[0021] 2. This utility model uses explosion-proof materials, which can ensure the safety of operators and avoid accidents caused by tool failure or improper operation.
[0022] 3. This utility model is equipped with an adjustable height telescopic support component, which is suitable for oil and gas pipelines of different specifications and materials, and has strong versatility and applicability. Attached Figure Description
[0023] Figure 1 A schematic diagram of the structure of a special tool for cleaning and removing debris from oil and gas pipelines, with a hook at the top.
[0024] Figure 2 A schematic diagram of the structure of a special tool for cleaning and removing debris from oil and gas pipelines, with an explosion-proof scraper at the top and the telescopic support assembly removed.
[0025] The meanings of the reference numerals in the attached figures are as follows: 1. Operating lever, 2. Hook, 3. First connecting thread, 4. Second connecting thread, 5. Connecting ring, 6. First telescopic support assembly, 7. Second telescopic support assembly, 8. Support wheel, 9. Explosion-proof scraper. Detailed Implementation
[0026] To make the objectives and technical solutions of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below in conjunction with the embodiments.
[0027] Example Combination Figures 1-2 As shown in the preferred embodiment of this utility model, a special tool for removing balls and cleaning contaminants in oil and gas pipeline cleaning operations includes an operating rod 1, a hook 2, a telescopic support assembly, and an explosion-proof scraper 9; the head end of the operating rod 1 is provided with a first connecting thread 3, and the operating rod 1 is connected to the hook 2 or the explosion-proof scraper 9 through the first connecting thread 3; the telescopic support assembly is provided on the operating rod 1 to support the operating rod 1.
[0028] The hook 2 or the explosion-proof scraper 9 is connected to the operating rod 1 by a threaded connection.
[0029] In this embodiment, the two ends of the operating rod 1 are threaded, and the operating rod 1 is threadedly connected to the hook 2 or the explosion-proof scraper 9.
[0030] This utility model is mainly used in the process of collecting and cleaning oil and gas pipelines during pipeline cleaning operations. The operating rod 1 is connected to the explosion-proof scraper 9, which is used to clean the oil and sludge inside the collecting cylinder. After cleaning, the top of the operating rod 1 is replaced with a hook 2. The height of the telescopic support assembly is adjusted according to the diameter of the oil and gas pipeline. The hook 2 is then inserted into the oil and gas pipeline to hook the hanging ring of the pipeline cleaning tool, and the pipeline cleaning tool is pulled out of the pipeline.
[0031] To meet fire and explosion prevention requirements during cleaning, the explosion-proof scraper 9 is made of copper and is suitable for ball collection tubes with various pipe diameters from 450mm to 159mm.
[0032] The telescopic support assembly is provided in two sets, namely the first telescopic support assembly 6 and the second telescopic support assembly 7; The first telescopic support assembly 6 and the second telescopic support assembly 7 each include a first telescopic rod, a second telescopic rod, and a support wheel 8. One end of the first telescopic rod is connected to a connecting ring 5, and the other end is threadedly connected to the second telescopic rod. The support wheel 8 is located at the bottom of the second telescopic rod. The two telescopic support assemblies are connected to the operating rod 1 via the connecting ring 5. The support wheel 8 facilitates the movement of specialized tools for cleaning and removing contaminants along the oil pipeline during pipeline cleaning operations.
[0033] The extension lengths of the first and second telescopic rods can be adjusted by rotating them forward or backward.
[0034] The first telescopic support assembly 6, the second telescopic support assembly 7, and the ground form a triangular support configuration. Each telescopic support assembly also includes a bearing, which is fitted between the connecting ring 5 and the operating rod 1. By providing the bearing, the operating rod 1 can rotate freely within the connecting ring, facilitating the hook 2 at its head to retrieve the lifting ring of the pig.
[0035] Specialized tools for cleaning and removing debris from oil and gas pipelines also include several extension rods; the end of the operating rod 1 is provided with a second connecting thread for connecting the operating rod 1 and the extension rods.
[0036] The end of the extension rod connected to the operating rod 1 is provided with a matching connecting thread, and the remaining extension rods are connected end to end by thread to adapt to different pipe lengths.
[0037] The above are merely embodiments of this utility model, described in a relatively specific and detailed manner, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.
Claims
1. A special tool for pig pick-up and pig cleaning in pigging operations of oil and gas pipelines, characterized in that, It includes an operating lever, a hook, a telescopic support assembly, and an explosion-proof scraper; the operating lever is provided with a first connecting thread at its head end, and the operating lever is connected to the hook or the explosion-proof scraper through the first connecting thread; the telescopic support assembly is provided on the operating lever to support the operating lever.
2. The pig catching and decontamination tool for pigging operation of oil and gas pipelines according to claim 1, characterized in that, The telescopic support assembly is provided in two sets, namely the first telescopic support assembly and the second telescopic support assembly; The first telescopic support assembly and the second telescopic support assembly each include a first telescopic rod, a second telescopic rod, and a support wheel; one end of the first telescopic rod is connected to a connecting ring, and the other end is threadedly connected to the second telescopic rod, and the support wheel is provided at the bottom of the second telescopic rod; the two sets of telescopic support assemblies are connected to the operating rod through the connecting ring.
3. A special tool for removing balls and cleaning contaminants during oil and gas pipeline cleaning operations according to claim 2, characterized in that, The first telescopic support assembly, the second telescopic support assembly, and the ground form a triangular support configuration.
4. A special tool for removing balls and cleaning debris in oil and gas pipeline cleaning operations according to claim 3, characterized in that, The telescopic support assembly also includes a bearing, which is sleeved between the connecting ring and the operating rod.
5. A special tool for retrieval and cleaning of oil and gas pipelines as described in claim 4, characterized in that, The bottom of the first telescopic rod and the second telescopic rod are respectively provided with support wheels.
6. A special tool for retrieval and cleaning of oil and gas pipelines during cleaning operations, as described in claim 1, is characterized in that... Specialized tools for cleaning and removing debris from oil and gas pipelines also include several extension rods; the end of the operating rod is provided with a second connecting thread, which is used to connect the operating rod and the extension rod.
7. A special tool for pipeline cleaning and debris removal in oil and gas pipeline cleaning operations according to claim 1, characterized in that, The explosion-proof scraper is made of copper.
Citation Information
Patent Citations
Pigging ball grabbing tool and pipeline cleaning device
CN218692291U