Steel wire calender

Abstract

This utility model discloses a steel wire calender, relating to the field of calendering technology. It includes a steel wire winding mechanism, with a turning mechanism for turning the steel wire, a calendering mechanism for calendering the steel wire, and a winding mechanism for winding the steel wire fixedly installed on one side. This utility model solves the problem that the ends of the steel wire are difficult to fix in existing steel wire calendering structures, and that calendering the steel wire requires calendering in all directions. This utility model achieves the fixation of the steel wire roll by corresponding insertion of two sets of pressure plates into the steel wire roll. A steel wire end pressure block is set on one side to press the end of the steel wire, and fixation is achieved through threaded pressing with a screw-type pressure component. The steel wire is gradually turned by rotating the steel wire frame, with the adjustment frame and upper turning roller working together. The tapered roller is wider at the top and narrower at the bottom, allowing for calendering of both sides of steel wires of different sizes. The lower pressure roller is fixed, while the upper pressure assembly is adjustable in height, ensuring that both ends of the steel wire are calendered.

Description

Technical Field

[0001] This utility model relates to the field of calendering technology, specifically a steel wire calendering machine. Background Technology

[0002] A wire rolling mill is a device specifically designed to press steel wire into a specific cross-sectional shape through plastic deformation. It is widely used in tire cord, metal mesh, cable armor and other fields.

[0003] A steel wire calendering structure with authorization announcement number CN218903126U includes a base and a support column. The base is used to support the upper components, and the support column is installed on the base. The support column is provided with a winding drum disassembly assembly, and the base is provided with a steel wire arrangement assembly. The base is provided with a calendering and stretching moving assembly. In the existing steel wire calendering structure, the winding drum is difficult to uniformly fix the steel wire ends during disassembly, which affects the steel wire winding effect. At the same time, the calendering of steel wire requires calendering treatment in all directions, and it is difficult to meet the calendering needs of steel wires of different sizes by using only two sets of opposing calendering rollers.

[0004] To address the aforementioned problems, a steel wire rolling mill is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a steel wire calender that solves the problem in the prior art where the winding drum in the existing steel wire calendering structure is difficult to fix uniformly at the ends of the steel wire during disassembly, which affects the winding effect of the steel wire. At the same time, the calendering of steel wire requires calendering in all directions, and it is difficult to meet the calendering needs of steel wires of different sizes by using only two sets of opposing calendering rollers.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a steel wire calender, comprising a steel wire winding mechanism, a turning mechanism for turning the steel wire, a calendering mechanism for calendering the steel wire, and a winding mechanism for winding the steel wire, wherein the steel wire winding mechanism includes a rotatably mounted steel wire frame, the turning mechanism includes an adjusting frame corresponding to the upper end of the steel wire frame, and an upper turning roller for turning the steel wire, and the calendering mechanism includes a fixing member screwed to one side of the steel wire winding mechanism, and one side of the fixing member rotatably connected to... Two sets of conical rollers are provided. A lower pressure roller is rotatably mounted on one side of the fixed member. An upper pressure assembly is slidably mounted on one side of the fixed member at the upper end of the lower pressure roller. The winding mechanism includes a winding motor fixed to one side of the wire winding mechanism, two sets of pressure plates connected to the output end of the winding motor, and wire coils inserted between the two sets of pressure plates. A wire end pressure block for clamping the wire end is attached to the outer end of the pressure plate. A screw pressure component is screwed onto one side of the wire end pressure block. The screw pressure component is screwed to the output end of the winding motor.

[0007] Preferably, the wire winding mechanism further includes a fixed base plate, a support plate, and a support frame connected to each other. A belt drive motor is fixedly installed on one side of the support frame, and a turntable is installed at the output end of the belt drive motor. The wire frame and the turntable are arranged colinearly.

[0008] Preferably, a positioning frame for fitting the wire frame is provided on one side of the turntable, and two sets of clamping members for pressing the wire frame are fixedly provided on the outer side of the turntable.

[0009] Preferably, the steering mechanism further includes a steering support block screwed to the support plate, one side of the steering support block being threaded and fitted with a screw component aligned with the adjusting frame, and one end of the adjusting frame being provided with a double steering roller for steel wire lead-out.

[0010] Preferably, the fixing member has a lifting groove corresponding to the lifting position of the pressure assembly, and the upper end of the fixing member is screwed with a pressure plate for closing the lifting groove.

[0011] Preferably, the upper pressure assembly includes an upper pressure roller that is vertically corresponding to the lower pressure roller, and lifting sliders are rotatably sleeved on both sides of the upper pressure roller, with a screw rod rotatably sleeved on the upper end of the lifting slider.

[0012] Preferably, the wire coil is fixedly provided with embedding blocks on both sides, the embedding blocks are positioned and aligned with the pressure plate, and a sleeve groove is opened on one side of the wire coil for leading the wire out to the wire head pressure block.

[0013] Preferably, the wire head pressing block has horizontal grooves of different radii arranged in parallel.

[0014] Preferably, the screw pressing component is fixedly provided with a pressure plate for pressing the wire head pressure block.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. The present invention provides a steel wire calendering machine, which fixes the steel wire roll by correspondingly inserting two sets of pressure plates with the steel wire roll. One set of pressure plates is fixed at the output end of the winding motor to drive the steel wire winding. The steel wire end pressure block is set on one side to press the end of the steel wire. It is fixed by threaded pressing with the screw pressure piece. This structure can fix the end of the steel wire while realizing the steel wire winding, which solves the problem that the winding bobbin in the existing steel wire calendering structure is difficult to fix the end of the steel wire uniformly when disassembling, thus affecting the steel wire winding effect.

[0017] 2. The steel wire rolling mill provided by this utility model allows the steel wire to rotate synchronously through the rotation of the steel wire frame, facilitating the upward drawing of the steel wire by the adjusting frame. The adjusting frame and the upper steering roller work together to achieve gradual steering of the steel wire. The conical roller is set as a conical sleeve that is wider at the top and narrower at the bottom, which can roll both sides of steel wires of different sizes. The lower rotating pressure roller is fixed, and the upper rotating pressure assembly is set to be raised and lowered, so that the upper and lower ends of the steel wire are rolled. The coordinated setting of the steering mechanism and the rolling mechanism realizes the rolling and steering guidance of the steel wire around its circumference. This solves the problem that existing steel wire rolling processes require rolling in all directions, and it is difficult to meet the rolling needs of steel wires of different sizes using only two sets of opposing rolling rollers. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the steel wire winding mechanism of this utility model;

[0020] Figure 3 This is a schematic diagram of the steering mechanism and rolling mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the calendering mechanism of this utility model;

[0022] Figure 5 This is a schematic diagram of the disassembled structure of the winding mechanism of this utility model. Figure 1 ;

[0023] Figure 6 This is a schematic diagram of the disassembled structure of the winding mechanism of this utility model. Figure 2 .

[0024] In the diagram: 1. Wire winding mechanism; 11. Fixed base plate; 12. Support plate; 13. Support frame; 14. Belt drive motor; 15. Turntable; 151. Positioning frame; 152. Fastening component; 16. Wire frame; 2. Steering mechanism; 21. Steering support block; 211. Screw component; 22. Adjusting frame; 221. Double steering roller; 23. Upper steering roller; 3. Calendering mechanism; 31. Fixing component; 311. 312. Lifting groove; 32. Pressure plate; 33. Conical roller; 34. Lower pressure roller; 35. Upper pressure assembly; 36. Upper pressure roller; 37. Lifting slider; 38. Screw rotating rod; 49. Winding mechanism; 40. Winding motor; 41. Pressure plate; 42. Wire coil; 43. Embedded block; 44. Slot; 45. Wire end pressure block; 46. Horizontal groove; 47. Screw pressure component; 48. Pressure plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0027] Combination Figure 1 This utility model discloses a steel wire calender, comprising a steel wire winding mechanism 1, a turning mechanism 2 for turning the steel wire, a calendering mechanism 3 for calendering the steel wire, and a winding mechanism 4 for winding the steel wire. The steel wire winding mechanism 1 includes a rotatably mounted steel wire frame 16. The turning mechanism 2 includes an adjusting frame 22 corresponding to the upper end of the steel wire frame 16 and an upper turning roller 23 for turning the steel wire. The calendering mechanism 3 includes a fixing member 31 screwed to one side of the steel wire winding mechanism 1. Two sets of conical rollers 32 are rotatably connected side-by-side to one side of the fixing member 31. A lower pressure roller 33 is rotatably arranged on one side of the winding mechanism 4. The upper end of the lower pressure roller 33 is correspondingly provided with an upper pressure assembly 34 that is slidably arranged on one side of the fixing member 31. The winding mechanism 4 includes a winding motor 41 fixed on one side of the wire winding mechanism 1, two sets of pressure plates 42 connected to the output end of the winding motor 41, and a wire roll 43 inserted between the two sets of pressure plates 42. A wire end pressure block 44 for clamping the wire end is attached to the outer end of the pressure plate 42. A screw pressing component 45 is screwed onto one side of the wire end pressure block 44. The screw pressing component 45 is screwed to the output end of the winding motor 41.

[0028] Specifically, the rotating setting of the wire frame 16 allows the wire to rotate synchronously, facilitating the upward drawing of the wire by the adjusting frame 22. The adjusting frame 22 and the upper steering roller 23 work together to achieve gradual turning of the wire. The tapered roller 32 is set as a tapered sleeve that is wider at the top and narrower at the bottom, which can be used to roll the two sides of wires of different sizes. The lower rotating pressure roller 33 is fixed, and the upper rotating pressure assembly 34 is set to be raised and lowered, so that the upper and lower ends of the wire are rolled. The coordinated setting of the turning mechanism 2 and the rolling mechanism 3 realizes the rolling and turning guidance of the wire around the perimeter. The corresponding insertion of the two sets of rotating pressure plates 42 and the wire coil 43 realizes the fixation of the wire coil 43. One set of rotating pressure plates 42 is fixed at the output end of the winding motor 41 to realize the wire winding drive. The wire end pressure block 44 is set on one side to press the wire end, and is fixed by the threaded pressing of the screw rotating pressure part 45. This structure realizes the wire winding and fixes the wire end at the same time.

[0029] The present invention will be further described below with reference to the embodiments.

[0030] Example 1:

[0031] Combination Figure 2 and Figure 3 The wire winding mechanism 1 also includes a fixed base plate 11, a support plate 12, and a support frame 13 connected to each other. A belt drive motor 14 is fixedly installed on one side of the support frame 13. A turntable 15 is installed at the output end of the belt drive motor 14. The wire frame 16 is arranged with the center of the turntable 15 collinearly. The fixed base plate 11 is used to support and connect the support plate 12 and the support frame 13. The support frame 13 is used to fix the belt drive motor 14. The belt drive motor 14 drives the turntable 15 to rotate through the belt drive. The turntable 15 drives the wire frame 16 to rotate, which facilitates the turning mechanism 2 to lead the wire outward.

[0032] A positioning frame 151 for fitting the wire frame 16 is provided on one side of the turntable 15. Two sets of clamping members 152 for pressing the wire frame 16 are fixedly provided on the outer side of the turntable 15. The positioning frame 151 positions the wire frame 16, and the clamping members 152 press and fix the wire frame 16 from two directions.

[0033] The steering mechanism 2 also includes a steering support block 21 screwed onto the support plate 12. One side of the steering support block 21 is aligned with the adjusting frame 22 and threaded with a screw 211. One end of the adjusting frame 22 is provided with a double steering roller 221 for wire drawing. The screw 211 is screwed to lock the adjusting frame 22 in the sleeve position within the steering support block 21. The double steering roller 221 is fitted with a wire inside and is located at the upper end of the wire frame 16 for vertically drawing out the wire.

[0034] Example 2:

[0035] Combination Figures 3-6 The fixing member 31 has a lifting groove 311 corresponding to the lifting position of the upper pressing assembly 34. The upper end of the fixing member 31 is screwed to a pressure plate 312 for closing the lifting groove 311. The lifting groove 311 provides lifting guidance for the upper pressing assembly 34, and the pressure plate 312 is used to screw the upper pressing assembly 34.

[0036] The upper pressure assembly 34 includes an upper pressure roller 341 that is vertically and vertically corresponding to the lower pressure roller 33. Lifting sliders 342 are rotatably sleeved on both sides of the upper pressure roller 341. A screw rod 343 is rotatably sleeved on the upper end of the lifting slider 342. The screw rod 343 is threadedly connected to the pressure plate 312. Rotating the screw rod 343 can drive the lifting slider 342 to rise and fall in the lifting groove 311, thereby driving the upper pressure roller 341 to rise and fall, and adjusting the calendering gap between it and the lower pressure roller 33.

[0037] The wire coil 43 has embedded blocks 431 fixedly installed on both sides. The embedded blocks 431 are positioned and aligned with the pressing plate 42. A groove 432 is opened on one side of the wire coil 43. The groove 432 is used to lead the wire out to the wire end pressing block 44. The embedded blocks 431 are inserted into the pressing plate 42, so that the wire coil 43 can be driven to rotate synchronously by the winding motor 41, providing tension for the wire rolling. The groove 432 and the wire end pressing block 44 cooperate to fix the end of the wire.

[0038] The wire end pressure block 44 has horizontal grooves 441 of different radii arranged in parallel, which can pressurize and fix the ends of wires of different sizes.

[0039] A pressure plate 451 for pressing is fixedly installed on the screw pressing component 45 to align the wire head pressing block 44. The screw pressing component 45 is threadedly connected to the output shaft of the winding motor 41, which drives the pressure plate 451 to press the wire head pressing block 44 for fixing.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A steel wire rolling mill, comprising a steel wire winding mechanism (1), characterized in that: The wire winding mechanism (1) is fixedly provided with a turning mechanism (2) for turning the wire, a rolling mechanism (3) for rolling the wire, and a winding mechanism (4) for winding the wire. The wire winding mechanism (1) includes a rotatably mounted wire frame (16), the turning mechanism (2) includes an adjusting frame (22) corresponding to the upper end of the wire frame (16), and an upper turning roller (23) for turning the wire. The rolling mechanism (3) includes a fixing member (31) screwed to one side of the wire winding mechanism (1). Two sets of conical rollers (32) are rotatably connected side-by-side to one side of the fixing member (31). A lower pressure roller (33) is rotatably mounted on one side of the fixing member (31). The upper end of the lower pressure roller (33) is correspondingly slidably mounted on the fixing member (31). The upper pressure assembly (34) on the side, the winding mechanism (4) includes a winding motor (41) fixed on one side of the wire winding mechanism (1), two sets of pressure plates (42) connected to the output end of the winding motor (41), and wire coils (43) inserted between the two sets of pressure plates (42). The outer end of the pressure plate (42) is fitted with a wire end pressure block (44) for clamping the end of the wire. A screw pressure component (45) is screwed onto one side of the wire end pressure block (44). The screw pressure component (45) is screwed to the output end of the winding motor (41).

2. The steel wire rolling mill according to claim 1, characterized in that: The wire winding mechanism (1) also includes a fixed base plate (11), a support plate (12) and a support frame (13) connected to each other. A belt drive motor (14) is fixedly installed on one side of the support frame (13). A turntable (15) is installed at the output end of the belt drive motor (14). The wire frame (16) and the turntable (15) are arranged with their centers on the same line.

3. A steel wire rolling mill according to claim 2, characterized in that: A positioning frame (151) for fitting the wire frame (16) is provided on one side of the turntable (15), and two sets of clamping parts (152) for pressing the wire frame (16) are fixedly provided on the outer side of the turntable (15).

4. A steel wire rolling mill according to claim 2, characterized in that: The steering mechanism (2) also includes a steering support block (21) screwed onto the support plate (12). One side of the steering support block (21) is threaded with a screw (211) aligned with the adjusting frame (22). One end of the adjusting frame (22) is provided with a double steering roller (221) for steel wire lead-out.

5. A steel wire rolling mill according to claim 1, characterized in that: The fixing member (31) has a lifting groove (311) corresponding to the lifting position of the upper pressure assembly (34), and the upper end of the fixing member (31) is screwed with a pressure plate (312) for closing the lifting groove (311).

6. A steel wire rolling mill according to claim 1, characterized in that: The upper pressure assembly (34) includes an upper pressure roller (341) that is arranged vertically and vertically corresponding to the lower pressure roller (33). Lifting sliders (342) are rotatably sleeved on both sides of the upper pressure roller (341), and a screw rod (343) is rotatably sleeved on the upper end of the lifting slider (342).

7. A steel wire rolling mill according to claim 1, characterized in that: The wire coil (43) is fixedly provided with embedding blocks (431) on both sides. The embedding blocks (431) are positioned and aligned with the pressing plate (42). A groove (432) is provided on one side of the wire coil (43). The groove (432) is used to lead the wire out to the wire head pressing block (44).

8. A steel wire rolling mill according to claim 1, characterized in that: The wire head pressing block (44) has horizontal grooves (441) of different radii arranged in parallel.

9. A steel wire rolling mill according to claim 1, characterized in that: The screw pressing component (45) is fixedly provided with a pressure plate (451) for pressing the wire head pressure block (44).

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