A foldable cushioning inner tube

CN224618374UActive Publication Date: 2026-08-11SHENZHEN BAIXINGLONG CREATIVE PACKAGING
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-25
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

然而现有折叠内托折叠复杂,需要人工完成过多折痕工序,耗时长

Benefits of technology

[0015]在本申请的实施例中,相对于现有技术中内托成本高、不环保,以及折叠复杂、效率低的问题,本申请提供了折叠简单的内部缓冲结构的解决方案,具体为:由一卡纸裁设折叠而成,包括开设有容纳口的顶面,所述顶面相对的两侧分别设有依次连接的侧立面、连接面、承托面和卡接面,所述侧立面远离所述连接面的一侧设有支撑面;其中,所述卡接面设有第一豁口,所述支撑面设有第二豁口;当折叠所述卡纸时,所述顶面以及设于所述顶面一侧的所述侧立面和所述承托面围合形成“匚”形框,所述卡接面朝所述“匚”形框的底部折叠,两个所述卡接面重叠,且所述卡接面的第一豁口与所述支撑面的第二豁口插接,所述顶面对立两侧形成的所述“匚”形框共同构成用于容纳瓶体的腔体。通过侧立面、连接面、承托面和卡接面折叠围合,解决了折叠步骤繁琐的问题,折叠简单,折叠速度快;通过卡接面的第一豁口与支撑面的第二豁口插接,保证对瓶体的承托稳定性。本申请的折叠缓冲内托折叠简单,用料节约,可有效降低成本。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224618374U_ABST
    Figure CN224618374U_ABST
Patent Text Reader

Abstract

This application provides a folding buffer tray, including a top surface with an opening for receiving, and two side surfaces, a connecting surface, a supporting surface, and a snap-fit ​​surface connected sequentially on opposite sides of the top surface. A supporting surface is located on the side of the side surface away from the connecting surface. The snap-fit ​​surface has a first notch, and the supporting surface has a second notch. When folding the cardboard, the top surface, the side surface on one side of the top surface, and the supporting surface form a "U"-shaped frame. The snap-fit ​​surfaces fold towards the bottom of the "U"-shaped frame, the two snap-fit ​​surfaces overlap, and the first notch of the snap-fit ​​surface interlocks with the second notch of the supporting surface. The "U"-shaped frames formed on the two opposite sides of the top surface together constitute a cavity for receiving the bottle. The folding and enclosing mechanism using the side surfaces, connecting surface, supporting surface, and snap-fit ​​surface allows for fast folding; the interlocking of the first notch of the snap-fit ​​surface with the second notch of the supporting surface improves the stability of the bottle. This folding buffer tray is simple to fold, uses less material, and reduces costs.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the field of wrapping paper, in particular to a folding buffer inner support. Background Art

[0002] In the field of transportation packaging and storage of bottle products, in order to prevent the bottles from colliding and breaking, a buffer inner support structure is generally adopted, and the buffer inner support has buffer and shockproof functions.

[0003] Conventional inner supports are mostly made of foamed rubber or EPE, relying on the elastic deformation of the materials to absorb impact energy, but these two materials are costly and not environmentally friendly. There are also some inner supports with a folding buffer structure. Based on the principle of origami mechanics, a flat plate is folded at a specific angle through pre-creased lines to form a three-dimensional support frame to disperse external loads. However, the existing folding inner supports are complicated in folding and require too many creasing processes to be completed manually, which takes a long time. Utility Model Content

[0004] In view of the above problems, this application is proposed to provide a folding buffer inner support that overcomes or at least partially solves the above problems.

[0005] A folding buffer inner support is cut and folded from a cardboard, and includes a top surface provided with a receiving opening. On opposite sides of the top surface, there are respectively provided a side surface, a connecting surface, a supporting surface, and a clamping surface that are connected in sequence. On the side of the side surface away from the connecting surface, there is a supporting surface; wherein, the clamping surface is provided with a first notch, and the supporting surface is provided with a second notch;

[0006] When folding the cardboard, the top surface, the side surface and the supporting surface provided on one side of the top surface enclose to form a "匚"-shaped frame. The clamping surface folds towards the bottom of the "匚"-shaped frame, and the two clamping surfaces overlap, and the first notch of the clamping surface is inserted into the second notch of the supporting surface. The "匚"-shaped frames formed on opposite sides of the top surface together constitute a cavity for accommodating a bottle.

[0007] Preferably, the side surface includes a first side part and a second side part that are connected to each other. The first side part is connected to the top surface, and opposite sides of the second side part are respectively connected to the connecting surface and the supporting surface.

[0008] Preferably, on the other opposite sides of the top surface, there are respectively provided extension surfaces, and the length of the extension surface is less than the length of the first side part.

[0009] Preferably, the length of the side of the supporting surface close to the connecting surface is half of the length of the side of the top surface close to the extension surface.

[0010] Preferably, the length of the second side part is less than the length of the first side part.

[0011] Preferably, a stepped engaging portion is provided on one side of the supporting surface close to the side vertical surface, and the stepped engaging portion abuts against the first side vertical portion and the second side vertical portion.

[0012] Preferably, the connecting surface, the clamping surface, and the supporting surface have the same height.

[0013] Preferably, the lengths of the sides where the connecting surface and the supporting surface are connected to each other are the same.

[0014] This application has the following advantages:

[0015] In the embodiment of this application, compared with the problems of high cost, non-environmental protection of the inner tray, and complicated folding and low efficiency in the prior art, this application provides a solution for an internal buffer structure with simple folding, specifically: it is cut and folded from a cardboard, and includes a top surface provided with a receiving opening. On opposite sides of the top surface, there are respectively provided a side vertical surface, a connecting surface, a supporting surface, and a clamping surface connected in sequence. A supporting surface is provided on one side of the side vertical surface away from the connecting surface; wherein, a first notch is provided on the clamping surface, and a second notch is provided on the supporting surface; when folding the cardboard, the top surface and the side vertical surface and the supporting surface provided on one side of the top surface enclose a "匚"-shaped frame. The clamping surface folds towards the bottom of the "匚"-shaped frame, and the two clamping surfaces overlap, and the first notch of the clamping surface is inserted into the second notch of the supporting surface. The "匚"-shaped frames formed on opposite sides of the top surface together constitute a cavity for accommodating the bottle body. Through the folding and enclosure of the side vertical surface, the connecting surface, the supporting surface, and the clamping surface, the problem of cumbersome folding steps is solved. The folding is simple and the folding speed is fast; through the insertion of the first notch of the clamping surface into the second notch of the supporting surface, the stability of the support for the bottle body is ensured. The folding buffer inner tray of this application is simple to fold, material-saving, and can effectively reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of this application, the drawings required for the description of this application will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of this application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 is an unfolded schematic diagram of a folding buffer inner tray provided by an embodiment of this application;

[0018] Figure 2 is a first folding schematic diagram of a folding buffer inner tray provided by an embodiment of this application;

[0019] Figure 3This is a schematic diagram of the second fold of a folding buffer inner tray provided in one embodiment of this application;

[0020] Figure 4 This is a schematic diagram of the third fold of a folding buffer inner tray provided in one embodiment of this application;

[0021] Figure 5 This is a schematic diagram of the fourth fold of a folding buffer inner tray provided in one embodiment of this application;

[0022] Figure 6 This is a schematic diagram of the folded bottom of a foldable cushioning inner tray according to an embodiment of this application;

[0023] Figure 7 This is a schematic diagram of the front of a folded cushioning insert provided in one embodiment of this application after folding.

[0024] The reference numerals in the accompanying drawings are as follows:

[0025] 1. Top surface; 11. Receiving opening; 2. Side elevation; 21. First side elevation; 22. Second side elevation; 3. Connecting surface; 4. Supporting surface; 41. Stepped locking part; 5. Locking surface; 51. First notch; 6. Supporting surface; 61. Second notch; 7. Extension surface. Detailed Implementation

[0026] To make the objectives, features, and advantages of this application more apparent and understandable, the application will be further described in detail below with reference to the accompanying drawings and specific embodiments. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0027] The inventors, through analysis of existing technologies, discovered that the production processes of expanded polystyrene (EPS) and pearl cotton involve the use of petrochemical raw materials, whose prices are greatly affected by fluctuations in international oil prices. EPS takes over 200 years to naturally degrade, and pearl cotton takes over 50 years. Furthermore, the production processes pollute the environment; incineration produces highly toxic substances such as dioxins, making them environmentally unfriendly. Existing folding structures involve numerous folding actions, requiring extensive folding and assembly, resulting in low folding efficiency. Moreover, because existing folding structures are typically composed of multiple folded panels connected by creases, their structural mechanics are weak.

[0028] It should be noted that, in any embodiment of this application, the folding buffer inner support can be used to support a cylindrical bottle, such as a wine bottle or a beverage bottle.

[0029] Reference Figures 1-7, showing a folding buffer inner support provided by an embodiment of the present application, which is cut and folded from a cardboard, and includes a top surface 1 provided with a receiving opening 11. On opposite sides of the top surface 1, there are respectively provided a side elevation 2, a connecting surface 3, a supporting surface 4, and a clamping surface 5 that are sequentially connected. On the side of the side elevation 2 away from the connecting surface 3, there is a supporting surface 6; wherein, the clamping surface 5 is provided with a first notch 51, and the supporting surface 6 is provided with a second notch 61;

[0030] When folding the cardboard, the top surface 1 and the side elevation 2 and the supporting surface 4 provided on one side of the top surface 1 enclose a "C" - shaped frame. The clamping surface 5 folds towards the bottom of the "C" - shaped frame, and the two clamping surfaces 5 overlap, and the first notch 51 of the clamping surface 5 is inserted into the second notch 61 of the supporting surface 6. The "C" - shaped frames formed on opposite sides of the top surface 1 together constitute a cavity for accommodating a bottle body.

[0031] In the embodiment of the present application, in view of the problems in the prior art that the inner support has a high cost, is not environmentally friendly, and has complicated folding and low efficiency, the present application provides a solution for an internal buffer structure with simple folding, specifically: it is cut and folded from a cardboard, and includes a top surface 1 provided with a receiving opening 11. On opposite sides of the top surface 1, there are respectively provided a side elevation 2, a connecting surface 3, a supporting surface 4, and a clamping surface 5 that are sequentially connected. On the side of the side elevation 2 away from the connecting surface 3, there is a supporting surface 6; wherein, the clamping surface 5 is provided with a first notch 51, and the supporting surface 6 is provided with a second notch 61; When folding the cardboard, the top surface 1 and the side elevation 2 and the supporting surface 4 provided on one side of the top surface 1 enclose a "C" - shaped frame. The clamping surface 5 folds towards the bottom of the "C" - shaped frame, and the two clamping surfaces 5 overlap, and the first notch 51 of the clamping surface 5 is inserted into the second notch 61 of the supporting surface 6. The "C" - shaped frames formed on opposite sides of the top surface 1 together constitute a cavity for accommodating a bottle body. By folding and enclosing through the side elevation 2, the connecting surface 3, the supporting surface 4, and the clamping surface 5, the problem of cumbersome folding steps is solved. The folding is simple and the folding speed is fast; by inserting the first notch 51 of the clamping surface 5 into the second notch 61 of the supporting surface 6, the stability of supporting the bottle body is ensured. The folding buffer inner support of the present application has simple folding, saves materials, and can effectively reduce costs.

[0032] Next, a folding buffer inner support in each exemplary embodiment of the present application will be further described.

[0033] As an example, the folding cushioning tray is made of a piece of cardboard cut and folded, preferably corrugated cardboard. Corrugated cardboard, also known as corrugated paperboard, is a multi-layered adhesive structure, consisting of at least one layer of corrugated core paper (commonly known as "corrugated sheet," "corrugated paper," "corrugated core," "corrugated base paper") and one layer of cardboard (also known as "boxboard"). It has high mechanical strength and can withstand collisions and drops during handling. The corrugated cardboard is preferably a 3- or 5-layer structure, with a thickness of 0.5-5mm, and the length and width are adjusted according to the size of the wine bottle.

[0034] In a specific implementation, refer to Figure 1 When the corrugated paper is unfolded, from left to right, it includes a first support surface 6, a first side facade 2, a top surface 1, a second side facade 2, and a second support surface 6; the side of the first side facade 2 opposite to the first support surface 6 is connected to the first connecting surface 3, the side of the first connecting surface 3 facing the top surface 1 is connected to the first supporting surface 4, and the side of the first supporting surface 4 away from the side facade 2 is connected to the first snap-fit ​​surface 5; the side of the second side facade 2 opposite to the second support surface 6 is connected to the second connecting surface 3, the side of the second connecting surface 3 facing the top surface 1 is connected to the second supporting surface 4, and the side of the second supporting surface 4 away from the side facade 2 is connected to the second snap-fit ​​surface 5.

[0035] In a specific implementation, refer to Figure 6 and Figure 7 The first supporting surface 4, the first side elevation 2, the top surface 1, the second side elevation 2 and the second supporting surface 4 form a frame with four sides. The first side elevation 2 and the second side elevation 2 are opposite to each other, and the first supporting surface 4 and the second supporting surface 4 are adjacent to each other and opposite to the top surface 1.

[0036] The connecting surface 3 is perpendicular to both the side facade 2 and the supporting surface 4. The snap-fit ​​surface 5 folds outward toward the frame and is perpendicular to the supporting surface 4. The supporting surface 6 is perpendicular to both the side facade 2 and the snap-fit ​​surface 5. The first notch 51 of the snap-fit ​​surface 5 and the second notch 61 of the supporting surface 6 are inserted into each other. During folding, the two snap-fit ​​surfaces 5 overlap and are fixed by being inserted through the notch of the supporting surface 6, thereby enhancing the structural strength.

[0037] Place the folded inner tray into the packaging box. The bottle enters through the receiving opening 11 on the top surface 1. The supporting surface 4 and the supporting surface 6 together support the bottle.

[0038] In this embodiment, the side facade 2 includes a first side facade 21 and a second side facade 22 that are connected to each other. The first side facade 21 is connected to the top surface 1, and the two opposite sides of the second side facade 22 are connected to the connecting surface 3 and the supporting surface 6, respectively.

[0039] In a specific implementation, both the first standing part 21 and the second standing part 22 are rectangular. The size of the second standing part 22 is smaller than that of the first standing part 21, and one side of the first standing part 21 and the second standing part 22 is flush. One side of the first standing part 21 away from the second standing part 22 is connected to the top surface 1. The two opposite sides of the second standing part 22 adjacent to the first standing part 21 are respectively connected to the support surface 6 on one side and the connection surface 3 on the other side.

[0040] In this embodiment, extension surfaces 7 are respectively provided on the other two opposite sides of the top surface 1, and the length of the extension surface 7 is smaller than the length of the first standing part 21.

[0041] As an example, the extension surface 7 is used for auxiliary limiting. The extension surface 7 can be in the shape of a rectangle, trapezoid, polygon, or the like.

[0042] In a specific implementation, the top surface 1 is hexagonal. Side surfaces 2 are respectively provided on the two opposite sides of the top surface 1, and rectangular extension surfaces 7 are provided on the two opposite sides of the top surface 1 with one side interval. After folding, the extension surface 7 folds down 90 degrees to perform auxiliary limiting on the middle side surface of the bottle body.

[0043] In this embodiment, the length of the side of the supporting surface 4 close to the connection surface 3 is half of the length of the side of the top surface 1 close to the extension surface 7.

[0044] It should be noted that when folding, two "匚"-shaped frames are formed on both sides. The combined length of the two supporting surfaces 4 is equal to the length of the top surface 1. The supporting surfaces 4 on both sides are spliced together at the bottom of the cavity, just covering the main stress area at the bottom of the bottle body, making the bottle body placed stably.

[0045] In this embodiment, the length of the second standing part 22 is smaller than the length of the first standing part 21.

[0046] It should be noted that the second standing part 22 is mainly used for connecting with the connection surface 3 and the support surface 6. The shorter length of the second standing part 22 can meet the connection requirements of the connection surface 3 and the support surface 6, making the overall structure more compact.

[0047] In this embodiment, a stepped engaging part 41 is provided on the side of the supporting surface 4 close to the side surface 2, and the stepped engaging part 41 abuts against the first standing part 21 and the second standing part 22.

[0048] It should be noted that the stepped engaging part 41 can enhance the connection stability between the side surface 2 and the supporting surface 4.

[0049] In one specific implementation, the length of the second side stand 22 is less than the length of the first side stand 21, and one side edge of the first side stand 21 and the second side stand 22 are flush. The stepped engaging part 41 abuts against the uneven corner of the first side stand 21 and the second side stand 22 to prevent relative sliding under force and improve the load-bearing capacity of the entire inner support structure.

[0050] In this embodiment, the connecting surface 3, the snap-fit ​​surface 5, and the supporting surface 6 are at the same height.

[0051] It should be noted that the connecting surface 3, the snap-fit ​​surface 5, and the supporting surface 6 are at the same height, so that these three parts are at the same plane or height after folding, and the force on the inner support is more even.

[0052] In this embodiment, the lengths of the edges connecting the connecting surfaces 3 and the supporting surfaces 4 are the same. This ensures that when folded, the lengths of the two connecting surfaces 3 are the same as the length of the side edge of the top surface 1 where the extension surface 7 is located, thus improving the support stability of the inner support.

[0053] The folding steps are as follows:

[0054] Fold the supporting surface 4 along the fold line of the side facade 2, so that both the supporting surface 4 and the connecting surface 3 are perpendicular to the side facade 2. Figure 2 As shown. Fold the snap-fit ​​surface 5 along the fold line of the supporting surface 4, so that the snap-fit ​​surface 5 is perpendicular to the supporting surface 4 and parallel to the side facade 2, as shown. Figure 3 As shown. Fold the supporting surface 4 along the fold line of the connecting surface 3, so that the supporting surface 4 and the snap-fit ​​surface 5 are perpendicular to the connecting surface 3, as shown. Figure 4 As shown. Fold the supporting surface 6 along the fold line of the second side elevation 22 of the side elevation 2, so that the supporting surface 6 is perpendicular to the side elevation 2. Then fold the side elevation 2 along the fold line of the top surface 1, so that the side elevation 2 is perpendicular to the top surface 1. The supporting surface 4 is opposite to the top surface 1, as shown. Figure 5 As shown. Both sides of the top surface 1 are folded as described above. Finally, the extension surface 7 is folded along the fold line of the top surface 1, making the extension surface 7 perpendicular to the top surface 1, resulting in the folded inner cushion support, as shown. Figure 6 and Figure 7 As shown.

[0055] Although preferred embodiments of the present application have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the embodiments of the present application.

[0056] Finally, it should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or terminal device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or terminal device. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or terminal device that includes said element.

[0057] The above provides a detailed description of a folding buffer insert provided in this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of this application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this application. Therefore, the content of this specification should not be construed as a limitation of this application.

Claims

1. A folding cushioning insert, formed by cutting and folding a piece of cardboard, characterized in that, It includes a top surface with a receiving opening, and on opposite sides of the top surface are provided a side立面, a connecting surface, a supporting surface, and a clamping surface that are connected in sequence. On the side of the side立面 away from the connecting surface is provided a supporting surface; wherein, a first notch is provided on the clamping surface, and a second notch is provided on the supporting surface; When folding the cardboard, the top surface, the side立面, and the supporting surface provided on one side of the top surface enclose a "匚"-shaped frame. The clamping surface folds towards the bottom of the "匚"-shaped frame, and the two clamping surfaces overlap, and the first notch of the clamping surface is inserted into the second notch of the supporting surface. The "匚"-shaped frames formed on opposite sides of the top surface together constitute a cavity for accommodating the bottle body.

2. The folding buffer inner tray according to claim 1, characterized in that, The side立面 includes a first side立面 part and a second side立面 part that are connected to each other. The first side立面 part is connected to the top surface, and opposite sides of the second side立面 part are respectively connected to the connecting surface and the supporting surface.

3. The folding buffer inner tray according to claim 2, characterized in that, On the other opposite sides of the top surface are respectively provided extension surfaces, and the length of the extension surface is less than the length of the first side立面 part.

4. The folding buffer inner tray according to claim 3, characterized in that, The length of the side of the supporting surface close to the connecting surface is half of the length of the side of the top surface close to the extension surface.

5. The folding buffer inner tray according to claim 2, characterized in that, The length of the second side立面 part is less than the length of the first side立面 part.

6. The folding buffer inner tray according to claim 5, characterized in that, On the side of the supporting surface close to the side立面 is provided a stepped engaging part, and the stepped engaging part abuts against the first side立面 part and the second side立面 part.

7. The folding buffer inner tray according to claim 1, characterized in that, The heights of the connecting surface, the clamping surface, and the supporting surface are the same.

8. The folding buffer inner tray according to claim 1, characterized in that, The lengths of the sides where the connecting surface and the supporting surface are connected to each other are the same.