Basement diamond wear-resistant floor concrete curing and moisturizing integrated equipment

CN224621139UActive Publication Date: 2026-08-11THE FIRST CONSTR ENG COMPANY LTD OF CHINA CONSTR SECOND ENG BUREAU
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-20
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0004]本实用新型提供了一种地下室金刚砂耐磨地坪混凝土养护保湿一体化设备,解决了上述背景技术中提出的注水管的喷孔易被堵塞,且不易被发现,易影响喷水均匀性;需要额外捆扎的问题

Benefits of technology

1、该地下室金刚砂耐磨地坪混凝土养护保湿一体化设备,在养护毯的侧边设置磁吸带,在养护毯顶端内嵌金属丝网,利用磁吸带与金属丝网之间磁性相吸的力避免收卷后的养护毯散开,省略人工捆扎操作,节省人力成本。

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Abstract

This utility model discloses an integrated curing and moisturizing device for basement abrasive-resistant concrete flooring, relating to the field of building technology. Specifically, it includes a curing blanket and an air compressor that come into contact with the basement abrasive-resistant concrete flooring. A waterproof membrane is detachably connected to the top of the curing blanket. Magnetic strips are embedded along all four sides of the curing blanket. A metal mesh is embedded in the top of the curing blanket. Humidity sensors are evenly distributed on the curing blanket. A perforated water injection pipe is embedded in the middle of the curing blanket, with one end connected to a water inlet pipe. The water inlet pipe is connected to the air outlet of the air compressor via a purging pipe. This integrated curing and moisturizing device for basement abrasive-resistant concrete flooring utilizes the magnetic attraction between the sides of the curing blanket and the embedded metal mesh in the top of the curing blanket to prevent the rolled-up curing blanket from unraveling, eliminating the need for manual bundling and saving labor costs.
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Description

Technical Field

[0001] This utility model relates to the field of building technology, specifically to an integrated equipment for curing and moisturizing basement abrasive wear-resistant concrete flooring. Background Technology

[0002] Basement corundum wear-resistant flooring is a high-performance flooring material made from a mixture of mineral alloy aggregate (corundum), high-grade cement, and admixtures. It is produced by evenly spreading the corundum aggregate onto the surface of concrete during its initial setting stage, followed by mechanical smoothing, compaction, and polishing to form a hardened surface layer integral with the concrete base. During this process, the curing and moisture retention of the concrete are crucial steps in ensuring the quality of the flooring.

[0003] In related technologies, one type of integrated concrete curing and moisturizing equipment achieves curing and moisturizing of concrete by integrating perforated water injection pipes and humidity sensors within the curing blanket. However, during use, the curing blanket is in direct contact with the concrete surface, making it easy for impurities on the surface to clog the perforated water injection pipes. Furthermore, blockages in the nozzles of the water injection pipes cannot be detected in time, affecting the uniformity of water spraying. Additionally, the curing blanket needs to be rolled up when not in use, and to prevent it from unraveling, it needs to be bundled, which is inconvenient. Based on these issues, this application proposes an integrated curing and moisturizing equipment for basement abrasive-resistant wear-resistant concrete flooring. Utility Model Content

[0004] This utility model provides an integrated equipment for curing and moisturizing basement abrasive wear-resistant concrete flooring, which solves the problems mentioned in the background art, such as the water injection pipe nozzles being easily blocked and difficult to detect, which easily affects the uniformity of water spraying; and the need for additional binding.

[0005] This utility model provides the following technical solution: an integrated equipment for curing and moisturizing basement abrasive wear-resistant concrete flooring, comprising a curing blanket and an air compressor in contact with the basement abrasive wear-resistant concrete flooring, wherein a waterproof membrane is detachably connected to the top of the curing blanket, magnetic strips are embedded on all four sides of the curing blanket, a metal wire mesh is embedded in the top of the curing blanket, humidity sensors are evenly arranged on the curing blanket, a perforated water injection pipe is embedded in the middle of the curing blanket, one end of the perforated water injection pipe is connected to a water inlet pipe, the water inlet pipe is connected to the air outlet of the air compressor through a purge pipe, a first electric ball valve is provided at the end of the purge pipe near the water inlet pipe, and a drain pipe is connected to the other end of the perforated water injection pipe.

[0006] Preferably, a second electric ball valve is provided at one end of the water inlet pipe, and the second electric ball valve is located on the side of the purging pipe away from the maintenance blanket; a third electric ball valve is provided at one end of the drain pipe.

[0007] Preferably, the perforated water injection pipe includes a water delivery section and a water injection section, which are alternately arranged. The water injection section is provided with a water injection hole, and a cleaning component is provided inside the water injection section.

[0008] Preferably, the cleaning assembly includes a cleaning needle movably connected to the inner cavity of the water injection hole, a fixed valve plate fixedly connected to the inner cavity of the water injection section, and a movable valve plate movably connected to the inner cavity of the water injection section. The fixed valve plate is located on the side of the cleaning needle away from the water inlet pipe, and the movable valve plate is located on the side of the fixed valve plate away from the cleaning needle. The movable valve plate and the cleaning needle are connected by a pull rope, and the pull rope is movably connected to the fixed valve plate. The cleaning needle is connected to the water injection section by a spring.

[0009] Preferably, both the fixed valve plate and the movable valve plate are provided with through holes, and the through holes on the fixed valve plate and the movable valve plate are staggered.

[0010] Preferably, the two ends of the pull rope are perpendicular to each other, and the spring is parallel to the vertical end of the pull rope.

[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. This integrated curing and moisturizing equipment for basement abrasive wear-resistant concrete flooring features magnetic strips on the sides of the curing blanket and embedded metal wire mesh at the top. The magnetic attraction between the magnetic strips and the metal wire mesh prevents the curing blanket from unraveling after being rolled up, eliminating the need for manual bundling and saving labor costs.

[0012] 2. This integrated curing and moisturizing equipment for basement emery abrasion-resistant concrete flooring utilizes a cleaning component to automatically clean the water injection holes, preventing them from being clogged by impurities, ensuring uniform water spraying, and thus guaranteeing the curing effect of the basement emery abrasion-resistant concrete flooring; it also has a blowing function, using compressed air to automatically clean the perforated water injection pipes, facilitating the roll-up of the curing blanket. Attached Figure Description

[0013] Figure 1 This is a front view of the structure of this utility model; Figure 2 This is a schematic diagram showing the separation of the structural maintenance blanket and the waterproof membrane of this utility model; Figure 3 This is a schematic cross-sectional view of the structure of the maintenance blanket of this utility model; Figure 4 This is a partial schematic diagram of the perforated water injection pipe structure of this utility model; Figure 5 This is a schematic cross-sectional view of the water injection section of the present invention. Figure 6 The structure of this utility model Figure 5 Left side diagram.

[0014] In the diagram: 1. Waterproof membrane; 2. Velcro strap; 3. Water inlet pipe; 4. Second electric ball valve; 5. First electric ball valve; 6. Purge pipe; 7. Air compressor; 8. Drain pipe; 9. Third electric ball valve; 10. Curing blanket; 11. Velcro strap; 12. Humidity sensor; 13. Perforated water injection pipe; 14. Magnetic strip; 15. Metal wire mesh; 16. Water delivery section; 17. Water injection section; 18. Cleaning needle; 19. Spring; 20. Fixed valve plate; 21. Through hole; 22. Movable valve plate; 23. Pull rope. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] This utility model provides an embodiment: Please refer to Figures 1-6 An integrated curing and moisturizing device for basement abrasive-resistant concrete flooring includes a curing blanket 10 in contact with the concrete and an air compressor 7. A waterproof membrane 1 is detachably connected to the top of the curing blanket 10. The waterproof membrane reduces moisture evaporation, lowers water consumption during curing, minimizes the impact of ambient temperature differences, improves the temperature stability of the concrete curing process, and prevents the adhesion of dust, oil, and other contaminants during curing, keeping the concrete surface clean and reducing subsequent cleaning costs. The material of the curing blanket 10 can be selected according to requirements and is not limited here.

[0017] The detachable connection between the waterproof membrane 1 and the maintenance blanket 10 allows users to install and remove the waterproof membrane 1 as needed, making the device adaptable to various requirements and improving its versatility. In Embodiment 1 of this application, the waterproof membrane 1 and the maintenance blanket 10 are quickly installed and removed using Velcro. Velcro tabs 2 are provided on the four sides of the waterproof membrane 1, and corresponding Velcro tabs 11 that mate with the Velcro tabs 2 are provided on the top of the four sides of the maintenance blanket 10.

[0018] Magnetic strips 14 are embedded on all four sides of the curing blanket 10. When adjacent curing blankets 10 overlap, the magnetic attraction between the magnetic strips 14 improves the sealing between adjacent curing blankets 10, reduces moisture evaporation, and improves the curing effect of concrete. A metal wire mesh 15 is embedded in the top of the curing blanket 10, and the metal wire mesh 15 is magnetically attracted to the magnetic strips 14. This design prevents the curing blanket 10 from unraveling when it is rolled up, eliminating the need for manual binding and saving labor costs. The wire diameter of the metal wire mesh 15 can be set according to requirements, as long as it does not affect the rolling of the curing blanket 10 and allows for repeated rolling. The material of the magnetic strips 14 can also be set according to requirements and is not limited here, but it must be sufficient to allow for repeated rolling and the magnetic attraction between the magnetic strips 14 and the metal wire mesh 15 must prevent the curing blanket 10 from unraveling.

[0019] Humidity sensors 12 are evenly distributed on the curing blanket 10. A perforated water injection pipe 13 is embedded in the middle of the curing blanket 10. The perforated water injection pipe 13 can be rolled up. One end of the perforated water injection pipe 13 is connected to a water inlet pipe 3. A second electric ball valve 4 is installed at one end of the water inlet pipe 3. When the device is in use, the end of the water inlet pipe 3 away from the curing blanket 10 can be connected to a municipal water pipe. The controller in the device can determine the humidity of the curing blanket 10 based on the humidity sensors 12. When water needs to be injected into the curing blanket 10, the controller in the device controls the second electric ball valve 4 to open. Municipal tap water can enter the perforated water injection pipe 13 through the water inlet pipe 3. The water in the perforated water injection pipe 13 can be discharged onto the curing blanket 10 through the water injection hole on it, so as to achieve moisturizing and curing of the basement emery abrasion wear-resistant concrete floor.

[0020] The other end of the perforated water injection pipe 13 is connected to a drain pipe 8. One end of the drain pipe 8 is equipped with a third electric ball valve 9. When the third electric ball valve 9 is in the open state, excess water in the perforated water injection pipe 13 can be discharged through the drain pipe 8, thereby cleaning the excess water in the perforated water injection pipe 13.

[0021] One end of the perforated water injection pipe 13 is connected to a water inlet pipe 3. The water inlet pipe 3 is connected to the air outlet of the air compressor 7 via a purge pipe 6. A first electric ball valve 5 is installed at the end of the purge pipe 6 near the water inlet pipe 3, and a second electric ball valve 4 is located on the side of the purge pipe 6 away from the curing blanket 10. When it is necessary to clean excess water in the perforated water injection pipe 13, the second electric ball valve 4 is in the closed state, and the first electric ball valve 5 is in the open state. The operation of the air compressor 7 can blow compressed air into the perforated water injection pipe 13 through the purge pipe 6, and the compressed air can purge the perforated water injection pipe 13. Both the water inlet pipe 3 and the drain pipe 8 are connected to the perforated water injection pipe 13 by a detachable connection method (such as a threaded connection), which facilitates the winding of the curing blanket 10.

[0022] The perforated water injection pipe 13 includes a water conveying section 16 and a water injection section 17, which are alternately arranged. The water injection section 17 is provided with a water injection hole and a cleaning component is provided inside the water injection section 17.

[0023] The cleaning assembly includes a cleaning needle 18 movably connected to the inner cavity of the water injection hole, a fixed valve plate 20 fixedly connected to the inner cavity of the water injection section 17, and a movable valve plate 22 movably connected to the inner cavity of the water injection section 17. The fixed valve plate 20 is located on the side of the cleaning needle 18 away from the water inlet pipe 3, and the movable valve plate 22 is located on the side of the fixed valve plate 20 away from the cleaning needle 18. The movable valve plate 22 and the cleaning needle 18 are connected by a pull rope 23, and the pull rope 23 is movably connected to the fixed valve plate 20. The cleaning needle 18 is connected to the water injection section 17 by a spring 19. The two ends of the pull rope 23 are perpendicular to each other, and the spring 19 and the vertical end of the pull rope 23 are parallel to each other.

[0024] Both the fixed valve plate 20 and the movable valve plate 22 are provided with through holes 21, and the through holes 21 on the fixed valve plate 20 and the through holes 21 on the movable valve plate 22 are staggered.

[0025] By setting up the cleaning components, when water enters the water injection section 17, under the action of the inlet water pressure, the movable valve plate 22 can move away from the fixed valve plate 20. The water can enter the water delivery section 16 through the through hole 21. During the movement of the movable valve plate 22, the cleaning needle 18 is moved by the pull rope 23 until the cleaning needle 18 separates from the water injection hole. The water in the water injection section 17 can be discharged through the water injection hole to achieve the operation of moisturizing the concrete. When the water injection stops, the cleaning needle 18 can be reset under the action of the spring 19. The cleaning needle 18 cleans the water injection hole to avoid blockage. During the reset process of the cleaning needle 18, the movable valve plate 22 is reset by the pull rope 23.

[0026] All electrical components involved in this application are existing technologies. Those skilled in the art can select appropriate models of electrical components according to their needs. No restrictions or elaborations are made here. Those skilled in the art understand their connection methods. With the help of those skilled in the art, all electrical components in this application and their compatible power supplies can be connected by wires. According to the actual situation, appropriate controllers can be selected to meet control requirements. For specific connections and control sequences, please refer to the description below. The electrical connections between the various electrical components are completed in the order of their operation. The detailed connection methods are well-known technologies in the art. The following mainly introduces the working principle and process, and will not describe the electrical control.

[0027] In summary: When using this integrated curing and moisturizing equipment for basement abrasive wear-resistant concrete flooring, workers lay the curing blanket 10 on the basement abrasive wear-resistant concrete flooring, disassemble and assemble the waterproof membrane 1 as needed, connect one end of the water inlet pipe 3 to the perforated water injection pipe 13, and connect the drain pipe 8 to the other end of the perforated water injection pipe 13. During operation, the second electric ball valve 4 is open, and the third electric ball valve 9 is closed. Water for moisturizing and curing the concrete is injected into the perforated water injection pipe 13 through the water inlet pipe 3. After the water enters the injection section 17, under the pressure of the incoming water, the movable valve plate 22 can move away from the fixed valve plate 20, and the water can enter the water delivery section 16 through the through hole 21. Furthermore, the movable valve plate 22 moves... During the operation, the cleaning needle 18 is moved by the pull rope 23 until it separates from the water injection hole. The water in the water injection section 17 can be discharged through the water injection hole. The curing blanket 10 spreads the water quickly through capillary action, achieving rapid and uniform distribution of moisture and realizing the operation of moisturizing concrete. During the water injection process, the humidity sensor 12 detects the humidity of the curing blanket 10 in real time. The controller in the device can determine whether the humidity of the curing blanket 10 meets the standard based on the detection results. When the humidity of the curing blanket 10 meets the standard, the water injection stops. When the water injection stops, the cleaning needle 18 can be reset under the action of the spring 19. The cleaning needle 18 cleans the water injection hole to avoid blockage. During the reset process of the cleaning needle 18, the movable valve plate 22 is reset by the pull rope 23.

[0028] After the basement's corundum abrasion-resistant concrete flooring has cured, the second electric ball valve 4 is closed, while the first electric ball valve 5 and the third electric ball valve 9 are both open. The controller within the equipment controls the air compressor 7 to operate, which blows compressed air through the purge pipe 6 into the perforated water injection pipe 13. Excess water in the perforated water injection pipe 13 is discharged through the drain pipe 8, thus purging the perforated water injection pipe 13. Before the curing blanket 10 is rolled up, the workers remove the water inlet pipe 3 and the drain pipe 8. After the curing blanket 10 is rolled up, the magnetic attraction between the metal wire mesh 15 and the magnetic tape 14 automatically binds the curing blanket 10, improving the ease of rolling.

[0029] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each structure adopt conventional technical means such as bolt connection that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. An integrated curing and moisturizing device for basement abrasive wear-resistant concrete flooring, comprising a curing blanket (10) in contact with the basement abrasive wear-resistant concrete flooring and an air compressor (7), characterized in that: The top of the maintenance blanket (10) is detachably connected to a waterproof membrane (1). Magnetic strips (14) are embedded on all four sides of the maintenance blanket (10). A metal wire mesh (15) is embedded in the top of the maintenance blanket (10). Humidity sensors (12) are evenly arranged on the maintenance blanket (10). A perforated water injection pipe (13) is embedded in the middle of the maintenance blanket (10). One end of the perforated water injection pipe (13) is connected to a water inlet pipe (3). The water inlet pipe (3) is connected to the air outlet of the air compressor (7) through a purge pipe (6). A first electric ball valve (5) is provided at one end of the purge pipe (6) near the water inlet pipe (3). The other end of the perforated water injection pipe (13) is connected to a drain pipe (8).

2. The integrated curing and moisturizing equipment for basement abrasive wear-resistant concrete flooring according to claim 1, characterized in that: A second electric ball valve (4) is provided at one end of the water inlet pipe (3), and the second electric ball valve (4) is located on the side of the purge pipe (6) away from the maintenance blanket (10); a third electric ball valve (9) is provided at one end of the drain pipe (8).

3. The integrated curing and moisturizing equipment for basement abrasive wear-resistant concrete flooring according to claim 1, characterized in that: The perforated water injection pipe (13) includes a water conveying section (16) and a water injection section (17), which are alternately arranged. The water injection section (17) is provided with a water injection hole and a cleaning component is provided inside the water injection section (17).

4. The integrated curing and moisturizing equipment for basement abrasive wear-resistant concrete flooring according to claim 3, characterized in that: The cleaning assembly includes a cleaning needle (18) movably connected to the inner cavity of the water injection hole, a fixed valve plate (20) fixedly connected to the inner cavity of the water injection section (17), and a movable valve plate (22) movably connected to the inner cavity of the water injection section (17). The fixed valve plate (20) is located on the side of the cleaning needle (18) away from the water inlet pipe (3), and the movable valve plate (22) is located on the side of the fixed valve plate (20) away from the cleaning needle (18). The movable valve plate (22) and the cleaning needle (18) are connected by a pull rope (23), and the pull rope (23) is movably connected to the fixed valve plate (20). The cleaning needle (18) is connected to the water injection section (17) by a spring (19).

5. The integrated curing and moisturizing equipment for basement abrasive wear-resistant concrete flooring according to claim 4, characterized in that: Both the fixed valve plate (20) and the movable valve plate (22) are provided with through holes (21), and the through holes (21) on the fixed valve plate (20) and the through holes (21) on the movable valve plate (22) are staggered.

6. The integrated curing and moisturizing equipment for basement abrasive wear-resistant concrete flooring according to claim 4, characterized in that: The two ends of the pull rope (23) are perpendicular to each other, and the spring (19) is parallel to the vertical end of the pull rope (23).