Depth difference detection component

CN224623715UActive Publication Date: 2026-08-11ZHIXIN AUTOMATION GUANGZHOU LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0002]在线束生产过程中,有些线束的一端会设置有探头,探头分为公母探头,公探头的内部会设有探针,母探头的内部设有用于与探针连接的插接孔,为了保证生产精度,在生产时需要分别对探针和插接孔进行深度差测试,从而确保探针和插接孔之间能够精准配合,目前对于探针和插接孔的深度差测试一般都是利用卡尺进行测量,这种测试方法精度较低,误差较大,且无法实现自动化生产

Benefits of technology

[0015] This invention has the following technical advantages: When it is necessary to test the depth difference of the wire harness end, the wire harness end is inserted into the test guide sleeve. At this time, the probe inside the end pushes the push rod to drive the slider to slide. By using a magnetic scale to calculate the sliding distance of the slider, the depth difference value inside the wire harness end can be obtained. Compared with the prior art, this invention has a smaller test error and higher test accuracy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224623715U_ABST
    Figure CN224623715U_ABST
Patent Text Reader

Abstract

This utility model relates to the field of wire harness production technology, and specifically discloses a depth difference detection component. When it is necessary to test the depth difference of the wire harness end, the wire harness end is inserted into the test guide sleeve. At this time, the probe inside the end pushes the push rod to drive the slider to slide. By using a magnetic scale to calculate the sliding distance of the slider, the depth difference value inside the wire harness end can be obtained. Compared with the prior art, this utility model has a smaller testing error and higher testing accuracy.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of wire harness production technology, and in particular to a depth difference detection component. Background Technology

[0002] In the wire harness production process, some wire harnesses are equipped with probes at one end. These probes are divided into male and female probes. The male probe has a probe inside, while the female probe has a connector hole for connecting to the probe. To ensure production accuracy, the depth difference between the probe and the connector hole needs to be tested separately during production to ensure that the probe and the connector hole can fit together precisely. Currently, the depth difference test between the probe and the connector hole is generally performed using calipers. This testing method has low accuracy, large error, and cannot achieve automated production.

[0003] The technical problem to be solved by this application is: to design a depth difference detection component with high accuracy and effective improvement of testing efficiency. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a depth difference detection component with high accuracy and effective improvement of testing efficiency.

[0005] The technical solution adopted by this utility model is as follows: a depth difference detection component, including a test component, the test component is provided with a lifting drive device that is connected to it for driving its lifting and lowering, the test component is also provided with a translation push cylinder that is connected to it for driving its translation, the test component includes a test guide sleeve and a push rod that is limited and slidably engaged with one end of the test guide sleeve, the test component also includes a slider connected to the push rod, and a magnetic grid ruler is correspondingly provided above the slider.

[0006] In some implementations, the test assembly includes a first sliding seat connected to the drive end of a translational push cylinder, the first sliding seat having a first slide rail connected thereto.

[0007] In some implementations, the test assembly includes a second sliding seat that slides in a limiting manner with the first slide rail, and the second sliding seat is connected to the test guide sleeve.

[0008] In some embodiments, the test assembly includes a second slide rail connected to a second slide block, the second slide rail having a limiting sliding engagement with the slider, and a magnetic scale disposed above the second slide block.

[0009] In some embodiments, the test assembly includes a drive cylinder connected to a first sliding seat. The drive end of the drive cylinder is provided with a first connecting rod connected thereto. One end of the first connecting rod is provided with a push seat that slides thereto. The slider is connected to the push seat. A first spring is sleeved on the first connecting rod. The two ends of the first spring abut against the drive end of the drive cylinder and the push seat, respectively.

[0010] In some embodiments, the first sliding seat is provided with a second connecting rod that limits and slides with it. One end of the second connecting rod is connected to the second sliding seat. The second connecting rod is fitted with a second spring, and the two ends of the second spring abut against the first sliding seat and the second sliding seat, respectively.

[0011] In some embodiments, the translational push cylinder is provided with a lifting plate connected thereto, and the lifting plate is provided with a third slide rail connected thereto, with the first sliding seat and the third slide rail in a limiting sliding fit.

[0012] In some embodiments, a limiting screw is also provided on one side of the lifting plate, and the limiting screw is provided corresponding to the first sliding seat.

[0013] In some embodiments, the lifting drive device includes a transmission screw that is driven to the lifting plate, one end of the transmission screw is provided with a servo motor that is driven to the lifting plate, and the lifting plate is provided with a longitudinal slide rail that is limited and slidably engaged with the lifting plate.

[0014] In some implementations, the test components are provided on the lifting plate in several ways.

[0015] This invention has the following technical advantages: When it is necessary to test the depth difference of the wire harness end, the wire harness end is inserted into the test guide sleeve. At this time, the probe inside the end pushes the push rod to drive the slider to slide. By using a magnetic scale to calculate the sliding distance of the slider, the depth difference value inside the wire harness end can be obtained. Compared with the prior art, this invention has a smaller test error and higher test accuracy. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the depth difference detection component of this utility model; Figure 2 This is a schematic diagram of the test component structure of the depth difference detection component of this utility model; Figure 3 This is a top view schematic diagram of the test component structure of the depth difference detection component of this utility model.

[0017] The labels and names in the diagram correspond as follows: 1. Test component; 2. Lifting drive device; 3. Translation push cylinder; 10. Test guide sleeve; 11. Push rod; 12. Slider; 13. Magnetic scale; 14. First sliding seat; 15. First slide rail; 16. Second sliding seat; 17. Second slide rail; 18. Drive cylinder; 180. First connecting rod; 19. Push seat; 181. First spring; 140. Second connecting rod; 141. Second spring; 20. Lifting plate; 21. Third slide rail; 22. Limit screw; 23. Transmission screw; 24. Servo motor; 25. Longitudinal slide rail. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-3 This utility model provides a technical solution: a depth difference detection component, including a test component 1. The test component 1 is further provided with a translational push cylinder 3 connected to it for driving its translation. The test component 1 includes a test guide sleeve 10 and a push rod 11 that is limited and slidably engaged with one end of the test guide sleeve 10. The test component 1 also includes a slider 12 connected to the push rod 11. A magnetic scale 13 is correspondingly provided above the slider 12. The test component 1 includes a first sliding seat 14 connected to the drive end of the translational push cylinder 3. The first sliding seat 14 is provided with a first slide rail 15 connected to it. The test component 1 includes a second sliding seat 16 that is limited and slidably engaged with the first slide rail 15. The second sliding seat 16 is connected to the test guide sleeve 10. The test component 1 includes a second slide rail 17 connected to the second sliding seat 16. The second slide rail 17 is limited and slidably engaged with the slider 12. The magnetic scale 13 is located above the second sliding seat 16. When it is necessary to test the depth difference of the wire harness end, the translational push cylinder 3 pushes the first sliding seat 14 forward. This causes all the structures mounted on the first sliding seat 14 to slide synchronously, thereby inserting the wire harness end into the test guide sleeve 10. When the wire harness end is inserted into the test guide sleeve 10, since the probe is compressible inside the wire harness end, the wire harness end begins to push the test guide sleeve 10. At this time, because the push rod 11 abuts against the probe, the push rod 11 will compress the probe inside the wire harness end. Since the diameter of the wire harness end is larger than the aperture of the end of the test guide sleeve 10, when the end of the wire harness end and the end of the test guide sleeve 10... Upon contact, the wire harness end pushes the test guide sleeve 10, thereby causing the second sliding seat 16 to slide on the first slide rail 15. Meanwhile, the push rod 11 drives the slider 12 to slide on the second slide rail 17. Since the push rod 11 is inserted into the inside of the wire harness end, the distance that the push rod 11 drives the slider 12 to slide is the depth difference of the wire harness end. By using the magnetic scale 13 to calculate the sliding distance of the slider 12, the depth difference inside the wire harness end can be obtained. Compared with the prior art, the present invention has a smaller test error and higher test accuracy.

[0020] Test assembly 1 includes a drive cylinder 18 connected to a first sliding seat 14. The drive end of the drive cylinder 18 is provided with a first connecting rod 180 connected thereto. One end of the first connecting rod 180 is provided with a push seat 19 that slides thereto. The slider 12 is connected to the push seat 19. A first spring 181 is sleeved on the first connecting rod 180. The two ends of the first spring 181 abut against the drive end of the drive cylinder 18 and the push seat 19, respectively. The slider 12 drives the push seat 19 to slide, thereby compressing the first spring 181. After the test is completed, the first spring 181 rebounds and can drive the push seat 19 and the slider 12 to reset.

[0021] The first sliding seat 14 is provided with a second connecting rod 140 that is limited and slidably engaged with it. One end of the second connecting rod 140 is connected to the second sliding seat 16. The second connecting rod 140 is fitted with a second spring 141. The two ends of the second spring 141 abut against the first sliding seat 14 and the second sliding seat 16 respectively. When the first sliding seat 14 slides on the first slide rail 15 and compresses the second spring 141, the second spring 141 rebounds after the test and can drive the first sliding seat 14 to reset.

[0022] To adjust the horizontal height of test component 1, test component 1 is equipped with a lifting drive device 2 that is driven to move it up and down. A translation push cylinder 3 is equipped with a lifting plate 20 connected to it. The lifting plate 20 is equipped with a third slide rail 21 connected to it. The first sliding seat 14 and the third slide rail 21 are in a limiting sliding fit. The lifting drive device 2 includes a transmission screw 23 that is driven to move the lifting plate 20. One end of the transmission screw 23 is equipped with a servo motor 24 that is driven to move it up and down. The lifting plate 20 is equipped with a longitudinal slide rail 25 that is in a limiting sliding fit. By causing the servo motor 24 to drive the transmission screw 23 to rotate, the lifting plate 20 can be driven to move up and down along the transmission screw 23, thereby driving the test component 1 on the lifting plate 20 to move up and down synchronously to adjust the horizontal height.

[0023] A limiting screw 22 is also provided on one side of the lifting plate 20. The limiting screw 22 is set corresponding to the first sliding seat 14. By providing the limiting screw 22, the maximum sliding distance of the translation push cylinder 3 driving the first sliding seat 14 can be limited.

[0024] To improve testing efficiency, the test component 1 is equipped with several units on the lifting plate 20.

[0025] The working principle of this utility model is as follows: When it is necessary to test the depth difference of the wire harness end, the wire harness end is inserted into the test guide sleeve 10. At this time, the probe inside the end pushes the push rod 11 to drive the slider 12 to slide. By using the magnetic scale 13 to calculate the sliding distance of the slider 12, the depth difference value inside the wire harness end can be obtained. Compared with the prior art, this utility model has a smaller test error and higher test accuracy.

[0026] Finally, it should be noted that the above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A depth difference detection component, characterized in that, The test assembly includes a lifting drive device connected to it for raising and lowering, and a translation push cylinder connected to it for moving it horizontally. The test assembly includes a test guide sleeve and a push rod that is limited and slidably engaged with one end of the test guide sleeve. The test assembly also includes a slider connected to the push rod, and a magnetic scale is correspondingly provided above the slider.

2. The depth difference detection component according to claim 1, characterized in that, The test assembly includes a first sliding seat connected to the drive end of a translational push cylinder, and the first sliding seat is provided with a first slide rail connected thereto.

3. The depth difference detection component according to claim 2, characterized in that, The test assembly includes a second sliding seat that slides in a limiting manner with the first slide rail, and the second sliding seat is connected to the test guide sleeve.

4. The depth difference detection component according to claim 3, characterized in that, The test assembly includes a second slide rail connected to a second sliding seat, the second slide rail and the slider having a limiting sliding fit, and the magnetic scale being disposed above the second sliding seat.

5. The depth difference detection component according to claim 1, characterized in that, The test assembly includes a drive cylinder connected to a first sliding seat. The drive end of the drive cylinder is provided with a first connecting rod connected thereto. One end of the first connecting rod is provided with a push seat that slides thereto. The slider is connected to the push seat. A first spring is sleeved on the first connecting rod. The two ends of the first spring abut against the drive end of the drive cylinder and the push seat, respectively.

6. The depth difference detection component according to claim 3, characterized in that, The first sliding seat is provided with a second connecting rod that limits and slides with it. One end of the second connecting rod is connected to the second sliding seat. The second connecting rod is fitted with a second spring, and the two ends of the second spring abut against the first sliding seat and the second sliding seat respectively.

7. The depth difference detection component according to claim 2, characterized in that, The translational push cylinder is provided with a lifting plate connected thereto, and the lifting plate is provided with a third slide rail connected thereto. The first sliding seat and the third slide rail are in a limiting sliding fit.

8. The depth difference detection component according to claim 7, characterized in that, A limiting screw is also provided on one side of the lifting plate, and the limiting screw is provided corresponding to the first sliding seat.

9. The depth difference detection component according to claim 7, characterized in that, The lifting drive device includes a transmission screw that is connected to the lifting plate. One end of the transmission screw is equipped with a servo motor that is connected to it. The lifting plate is equipped with a longitudinal slide rail that is limited and slidably engaged with it.

10. The depth difference detection component according to claim 7, characterized in that, The test components are provided on the lifting plate in several units.