A diaphragm loading and unloading device

Abstract

This utility model discloses a diaphragm loading and unloading device, including: a machine base, a hopper frame, a loading trolley and an unloading trolley, a robot, a diaphragm loading mechanism, a transfer mechanism, and a carrier for placing nut products. The loading trolley and the unloading trolley are equipped with trays for placing the nut products. The robot is used to grab the nut products from the trays and transport them to the carrier. The loading mechanism includes a spring clip hopper for placing diaphragms and pushes the diaphragms into the picking range of the transfer mechanism. The transfer mechanism picks up the diaphragms and presses them above the nut products in the carrier. The robot transports the assembled nut products to an external servo press for pressure holding and then transports the assembled products to the tray on the unloading trolley. This utility model's diaphragm loading and unloading device solves the labor intensity problem in the current nut and diaphragm assembly process, saves labor, and reduces equipment costs.

Description

Technical Field

[0001] This utility model relates to the technical field of diaphragm assembly, and in particular to a diaphragm loading and unloading device. Background Technology

[0002] The existing assembly process for nuts and diaphragms is manual, which requires a large number of production personnel to meet production needs. This results in high costs, low work efficiency, and inconsistent assembly quality, leading to increased rework rates and significant economic expenditures and waste of funds. Utility Model Content

[0003] This invention addresses the shortcomings of existing technologies by providing a diaphragm loading and unloading device that reduces the labor intensity of nut products and diaphragm assembly processes, saves labor, lowers equipment costs, and improves production efficiency.

[0004] To solve the above-mentioned technical problems, the present invention adopts a diaphragm loading and unloading device, comprising: a machine base, a hopper frame disposed on the side of the machine base, a loading trolley and a unloading trolley disposed within the hopper frame, a robot disposed on the machine base, a diaphragm loading mechanism, a transfer mechanism, and a carrier for placing nut products. The loading trolley and the unloading trolley are provided with trays for placing the nut products. The robot is used to grab the nut products in the trays and transport them to the carrier. The loading mechanism includes a spring clip hopper for placing diaphragms and pushes the diaphragms into the picking range of the transfer mechanism. The transfer mechanism picks up the diaphragms and presses them above the nut products in the carrier. The robot transports the assembled diaphragm nut products to an external servo press for pressure holding and then transports the assembled products to the tray on the unloading trolley.

[0005] In a preferred embodiment of the present invention, the feeding mechanism includes a pushing cylinder mounted on the machine base, a pushing block connected to the extended end of the pushing cylinder, a pushing plate mounted below the pushing block, and a feeding block. The feeding block has a downwardly recessed feeding groove in the middle, and a feeding track is installed in the feeding groove. The magazine is mounted above the feeding block and unloads the diaphragm onto the feeding track. The pushing plate, driven by the pushing cylinder, pushes the diaphragm to the front end of the feeding track for the transfer mechanism to pick up.

[0006] In a preferred embodiment of the present invention, a material blocking limit block is provided at the front end of the feeding track.

[0007] In a preferred embodiment of the present invention, the magazine is equipped with a first sensor for detecting whether there is material inside the magazine.

[0008] In a preferred embodiment of the present invention, the transfer mechanism includes two columns mounted on the machine base, a support plate mounted on the columns, a transfer cylinder mounted on the back of the support plate, a horizontal guide rail mounted on the front of the support plate, a vertical guide rail connected to a slider on the horizontal guide rail, and a cylinder mounting frame slidably connected to the vertical guide rail. A picking cylinder is mounted on the cylinder mounting frame, and a suction cup for picking up the film is mounted on the extended end of the picking cylinder.

[0009] In a preferred embodiment of this utility model, a second sensor for detecting the moving position of the material-picking cylinder is provided on the support plate.

[0010] In a preferred embodiment of the present invention, the robot is equipped with a rotatable picking plate, and finger cylinders for gripping nut products are provided at both ends of the picking plate.

[0011] The beneficial effects of this utility model are: it enables automated production of nut products and diaphragm assembly, reduces the labor intensity of the nut product and diaphragm assembly process, saves labor, reduces equipment costs, and at the same time greatly improves production efficiency and effectively saves labor costs. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:

[0013] Figure 1 This is a schematic diagram of the diaphragm loading and unloading equipment of this utility model;

[0014] Figure 2 for Figure 1 Enlarged view of a local structure in the middle;

[0015] Figure 3 This is a top view of the diaphragm loading and unloading equipment of this utility model;

[0016] Figure 4 for Figure 3 Enlarged view of a local structure. Detailed Implementation

[0017] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0018] Please see Figure 1-4 This utility model discloses a diaphragm loading and unloading device, comprising: a machine base 1, a hopper frame 2 disposed on the side of the machine base, a loading trolley 3 and a unloading trolley 4 disposed within the hopper frame, a robot 5 disposed on the machine base, a diaphragm loading mechanism 6, a transfer mechanism 7, and a support seat 8 for placing nut products. The loading trolley and the unloading trolley are provided with trays 9 for placing the nut products. In this embodiment, the robot is equipped with a rotatable picking plate 51, and finger cylinders 52 for gripping nut products are provided at both ends of the picking plate. The robot is used to transport nut products back and forth between the support seat, the loading trolley, and the unloading trolley. It should be noted that any robot in the prior art that can rotate and grip nut products is applicable to this utility model.

[0019] Specifically, the robot is used to grab nuts from the tray and transport them to the carrier. The loading mechanism 6 includes a clip 61 for holding diaphragms, a pusher cylinder 62 mounted on the machine platform, a pusher block 63 connected to the extended end of the pusher cylinder, a pusher plate 64 located below the pusher block, and a feeding block 65. The feeding block has a downwardly recessed feeding groove 66 in the middle, and a feeding track 67 is installed in the feeding groove. The clip is mounted above the feeding block and unloads the diaphragms onto the feeding track. The pusher cylinder drives the pusher block to move, which in turn drives the pusher plate to move along the feeding track to push the diaphragms to the front end of the feeding track for the transfer mechanism to pick up. In addition, a stop block 68 is provided at the front end of the feeding track to limit the maximum stroke of the diaphragm.

[0020] Specifically, the magazine is equipped with a first sensor 69, which facilitates the detection of whether there is a diaphragm in the magazine and can send a signal to the background PLC control system when there is a shortage of material.

[0021] Specifically, the transfer mechanism includes two columns 71 mounted on the machine base, a support plate 72 mounted on the columns, a transfer cylinder 73 mounted on the back of the support plate, a horizontal guide rail 74 mounted on the front of the support plate, a vertical guide rail 75 connected to a slider on the horizontal guide rail, and a cylinder mounting frame 76 slidably connected to the vertical guide rail. The cylinder mounting frame is equipped with a picking cylinder (not shown in the figure), and a suction cup 77 for picking up the diaphragm is mounted on the extended end of the picking cylinder. When the diaphragm is pushed to the picking station at the front end of the feeding track, the suction cup in the transfer mechanism picks up the diaphragm and presses it onto the nut product in the carrier seat. The robot transports the nut product with the assembled diaphragm to an external servo press for pressure holding, and then clamps the pressure-held and assembled product into the material tray on the unloading trolley.

[0022] Specifically, the support plate is equipped with a second sensor 78 for detecting the movement position of the material handling cylinder.

[0023] The beneficial effects of this utility model are: it enables automated production of nut products and diaphragm assembly, reduces the labor intensity of the nut product and diaphragm assembly process, saves labor, reduces equipment costs, and at the same time greatly improves production efficiency and effectively saves labor costs.

[0024] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A diaphragm loading and unloading device, characterized in that, include: The system includes a machine base, a hopper frame on the side of the machine base, a loading trolley and a unloading trolley within the hopper frame, a robot on the machine base, a diaphragm loading mechanism, a transfer mechanism, and a support for placing nut products. The loading trolley and the unloading trolley are equipped with trays for placing the nut products. The robot picks up the nut products from the trays and transports them to the support. The loading mechanism includes a clip hopper for placing diaphragms and pushes the diaphragms into the picking range of the transfer mechanism. The transfer mechanism picks up the diaphragms and presses them onto the nut products in the support. The robot transports the assembled nut products to an external servo press for pressure holding and then transports the assembled nut products to the tray on the unloading trolley.

2. The film sheet feeding and discharging apparatus according to claim 1, wherein The feeding mechanism includes a pushing cylinder mounted on the machine base, a pushing block connected to the extended end of the pushing cylinder, a pushing plate located below the pushing block, and a feeding block. The feeding block has a downwardly recessed feeding groove in the middle, and a feeding track is installed in the feeding groove. The magazine is mounted above the feeding block and unloads the diaphragm onto the feeding track. The pushing plate, driven by the pushing cylinder, pushes the diaphragm to the front end of the feeding track for the transfer mechanism to pick up.

3. The film sheet feeding and discharging apparatus according to claim 2, wherein A material stop limit block is provided at the front end of the feeding track.

4. The diaphragm loading and unloading device according to claim 2, characterized in that, The magazine is equipped with a first sensor to detect whether there is material inside the magazine.

5. The film sheet feeding and discharging apparatus according to claim 1, wherein The transfer mechanism includes two columns mounted on the machine base, a support plate mounted on the columns, a transfer cylinder mounted on the back of the support plate, a horizontal guide rail mounted on the front of the support plate, a vertical guide rail connected to a slider on the horizontal guide rail, and a cylinder mounting frame slidably connected to the vertical guide rail. A picking cylinder is mounted on the cylinder mounting frame, and a suction cup for picking up the film is mounted on the extended end of the picking cylinder.

6. The film sheet feeding and discharging apparatus according to claim 5, wherein The support plate is equipped with a second sensor to detect the movement position of the material handling cylinder.

7. The film sheet feeding and discharging apparatus according to claim 1, wherein The robot is equipped with a rotatable picking plate, and finger cylinders for gripping nut products are provided at both ends of the picking plate.

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