Hexagonal forming device

Abstract

The utility model relates to the technical field of forming device, disclose a hexagonal forming device, including roof, the roof right side fixed connection has servo motor at top, the output of servo motor is linked with synchronous belt, the other end of synchronous belt is provided with speed reducer, the back of synchronous belt is connected with transmission, the back of transmission is provided with upper die adjusting device, the adjacent between two upper die adjusting devices top rotatory connection has upper die. In the utility model, through motor control device cooperation will servo motor start, the raw material is sent to the feeding device after the machine, thereby cooperate upper and lower link wheel and press down, therefore, realize through the synchronous extrusion of two upper and lower moulds, high stability, good forming, can greatly improve the speed, because the process step is changed from complicated to simple, greatly reduces the scrap rate in the processing process, and the whole technological process is fully automatic, reduces the artificial cost.

Description

Technical Field

[0001] This utility model relates to the field of molding device technology, and in particular to a hexagonal molding device. Background Technology

[0002] Hexagonal honeycomb molding typically relies on manual splicing and simple mold pressing. Manual splicing is not only extremely inefficient and makes it difficult to ensure the dimensional consistency of honeycomb units, resulting in uneven stress on the overall structure, but also has limited adhesive strength at the splicing points, making it prone to detachment under stress. Simple mold pressing is mostly designed for single-specification honeycomb structures, and equipment parameters need to be readjusted when changing molds, resulting in poor adaptability. Especially for complex irregular hexagonal honeycomb units, it is difficult to achieve precise molding, and improper control of pressing force often leads to damage to the honeycomb walls, affecting the structural strength.

[0003] As various industries increasingly demand higher precision, greater scalability, and higher production efficiency for hexagonal honeycomb structures, the current molding methods are struggling to keep pace with flexible and efficient production schedules. Therefore, the development of a specialized hexagonal molding device has become an industry necessity. By optimizing the mold structure and molding process, it can achieve precise shaping of blanks of different specifications, improving the dimensional accuracy and shape consistency of hexagonal parts, while reducing manual intervention and material waste. This provides support for the efficient and high-quality production of hexagonal structural parts. However, current hexagonal honeycomb technology is immature, with complex manufacturing processes that are time-consuming and costly. The complex process steps also significantly increase the scrap rate during processing, thus reducing efficiency. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a hexagonal forming device, which aims to improve the current immature hexagonal honeycomb technology, complex manufacturing process, long time and high cost, and complex process steps, which greatly increases the scrap rate during processing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a hexagonal forming device, comprising a top plate, a servo motor fixedly connected to the top right side of the top plate, a synchronous belt connected to the output end of the servo motor, a speed reducer provided at the other end of the synchronous belt, a transmission device connected to the rear side of the synchronous belt, an upper mold adjusting device provided at the rear side of the transmission device, an upper mold rotatably connected at the top between two adjacent upper mold adjusting devices, a lower mold rotatably connected at the bottom between two adjacent upper mold adjusting devices, and a cutting device provided at the left rear end of the top of the top plate.

[0006] As a further description of the above technical solution:

[0007] The top rear side of the top plate is fixedly connected to a vertical adjustment device, the top of the vertical adjustment device is provided with a feeding device, and the outer wall of the feeding device is provided with a feeding adjustment device.

[0008] As a further description of the above technical solution:

[0009] A support plate is fixedly connected to the bottom of the top plate.

[0010] As a further description of the above technical solution:

[0011] The bottom of the support plate is fixedly connected to a base.

[0012] As a further description of the above technical solution:

[0013] The outer wall of the upper mold is fitted to the outer side of the lower mold.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, the servo motor is started by the motor control device. After the machine is turned on, the raw material is fed into the feeding device, where it is pressed down by the upper and lower connecting wheels. Under the action of the transmission device, it is sent into the hexagonal forming mold. It is then extruded and formed by the upper and lower hexagonal molds. After being cut by the pneumatic cutting device, it is placed into a frame. The finished product is a hexagonal shaped product. Therefore, it realizes synchronous extrusion by the upper and lower molds, which has high stability and good forming. It can greatly improve the speed. Since the process steps are simplified, the scrap rate during processing is greatly reduced. Moreover, the entire process is fully automated, reducing labor costs and improving work efficiency. Attached Figure Description

[0016] Figure 1 This is a front perspective view of a hexagonal forming device proposed in this utility model;

[0017] Figure 2 This is a top view of a hexagonal forming device proposed in this utility model;

[0018] Figure 3 This is a partial structural diagram of a hexagonal forming device proposed in this utility model;

[0019] Figure 4 This is a rear view of a hexagonal forming device proposed in this utility model;

[0020] Figure 5 This is a bottom view of a hexagonal forming device proposed in this utility model.

[0021] Legend:

[0022] 1. Top plate; 2. Reducer; 3. Servo motor; 4. Up and down adjustment device; 5. Upper mold adjustment device; 6. Cutting device; 7. Support plate; 8. Base; 9. Transmission device; 10. Synchronous belt; 11. Feeding device; 12. Feeding adjustment device; 13. Upper mold; 14. Lower mold. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see the appendix Figure 1 - Appendix Figure 3 An embodiment of this utility model provides a hexagonal forming device, including a top plate 1, a servo motor 3 fixedly connected to the top right side of the top plate 1, a synchronous belt 10 connected to the output end of the servo motor 3, a reducer 2 provided at the other end of the synchronous belt 10, a transmission device 9 connected to the rear side of the synchronous belt 10, an upper mold adjustment device 5 provided at the rear side of the transmission device 9, an upper mold 13 rotatably connected at the top between two adjacent upper mold adjustment devices 5, a lower mold 14 rotatably connected at the bottom between two adjacent upper mold adjustment devices 5, and a cutting device 6 provided at the left end of the rear side of the top of the top plate 1.

[0025] Specifically, the other end of the synchronous belt 10 is tightly connected to the reducer 2. The reducer 2 is a transmission component that can reasonably reduce the speed of the high-speed power output by the servo motor 3. The transmission device 9 is connected to the rear side of the synchronous belt 10. The upper mold adjustment device 5 is set on the rear side of the transmission device 9. The adjustability of the upper mold adjustment device 5 adjusts the position of the upper mold 13. The top of the two adjacent upper mold adjustment devices 5 is rotatably connected to the upper mold 13, and the bottom is rotatably connected to the lower mold 14, so that the size and shape of the product are more accurate and meet the high-quality production standards.

[0026] Please see the appendix Figure 3 - Appendix Figure 5 A support plate 7 is fixedly connected to the bottom of the top plate 1, and an up-and-down adjustment device 4 is fixedly connected to the rear top of the top plate 1. A feeding device 11 is provided on the top of the up-and-down adjustment device 4, and a feeding adjustment device 12 is provided on the outer wall of the feeding device 11. A base 8 is fixedly connected to the bottom of the support plate 7, and the outer wall of the upper mold 13 is in contact with the outer side of the lower mold 14.

[0027] Specifically, the upper and lower adjustment device 4 is fixedly connected to the top rear side of the top plate 1 in the same way. The outer wall of the feeding device 11 is also provided with a feeding adjustment device 12. The feeding adjustment device 12 is versatile in the production process. It can adjust the conveying speed of the feeding device 11. It is fixedly connected to the base 8. In the working process, the upper mold 13 and the lower mold 14 are driven by the transmission device 9 to perform mold closing and mold opening actions according to the pressure, and to form the raw material placed in the middle.

[0028] Working principle: The servo motor 3 is started by the motor control device. After the machine is turned on, the raw material is fed into the feeding device 11. After being pressed by the upper and lower connecting wheels, it is sent to the hexagonal forming mold under the action of the transmission device 9. It is extruded and formed by the upper hexagonal mold 13 and the lower hexagonal mold 14. The feeding device 11 is fully automatic and can be adjusted up and down with the feeding adjustment device 12 to suit various specifications of raw materials and meet the requirements of material thickness and width. Then, the servo motor 3 and the two synchronous wheels on the right end of the reducer 2 are connected to ensure precise speed control. It is then connected to the pneumatic cutting device 6 to cut the material and put it into the frame. The finished product is a hexagonal shaped product. Therefore, the synchronous extrusion of the upper and lower molds is achieved, which has high stability and good forming. It can greatly improve the speed. Since the process steps are simplified, the scrap rate during processing is greatly reduced. Moreover, the entire process is fully automatic, reducing labor costs and improving work efficiency.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A hexagonal forming device, comprising a top plate (1), characterized in that: A servo motor (3) is fixedly connected to the top right side of the top plate (1). The output end of the servo motor (3) is connected to a synchronous belt (10). A speed reducer (2) is provided at the other end of the synchronous belt (10). A transmission device (9) is connected to the rear side of the synchronous belt (10). An upper mold adjustment device (5) is provided at the rear side of the transmission device (9). An upper mold (13) is rotatably connected at the top between two adjacent upper mold adjustment devices (5). A lower mold (14) is rotatably connected at the bottom between two adjacent upper mold adjustment devices (5). A cutting device (6) is provided at the left end of the rear side of the top of the top plate (1).

2. The hexagonal forming device according to claim 1, characterized in that: The top rear side of the top plate (1) is fixedly connected to an up-down adjustment device (4), the top of the up-down adjustment device (4) is provided with a feeding device (11), and the outer wall of the feeding device (11) is provided with a feeding adjustment device (12).

3. The hexagonal forming device according to claim 1, characterized in that: The bottom of the top plate (1) is fixedly connected to a support plate (7).

4. The hexagonal forming device according to claim 3, characterized in that: The bottom of the support plate (7) is fixedly connected to the base (8).

5. The hexagonal forming device according to claim 1, characterized in that: The outer wall of the upper mold (13) is in contact with the outer side of the lower mold (14).

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