A device for preventing product misalignment during processing

Abstract

This utility model discloses a device for preventing product processing deviation, including a base and a fixed seat installed on the upper side of the base. Two clamps are provided inside the upper outer wall of the fixed seat, and a product body is placed between the two clamps. A calibration block is fixedly connected to the front outer wall of the product body. Two fixed ends are fixedly connected to the front outer wall of the base, and a positioning block is fixedly connected between the two fixed ends. A positioning plate is fixedly connected to the upper outer wall of the positioning block so as to calibrate the mass of the product body after abutting against the calibration block. A storage plate is installed between the positioning block and the base. The storage plate has a storage groove to collect the cutting debris. When it is necessary to flip the positioning block, the storage plate can be taken out upward. At this time, no debris will remain in the gap between the positioning block and the base, thus not affecting the normal flipping of the positioning block and ensuring that the positioning block maintains high precision during the flipping process.

Description

Technical Field

[0001] This utility model belongs to the technical field of instrument processing, specifically relating to a device for preventing product processing deviation. Background Technology

[0002] A product processing misalignment prevention device is a piece of equipment used during product processing to ensure that the product is processed in a predetermined position and orientation, preventing positional deviations. It typically consists of multiple components and achieves precise control of the product's processing position through a series of detection, adjustment, and fixing mechanisms.

[0003] However, when the positioning block is flipped to calibrate the product, the gap between the positioning block and the base is easily blocked by the cut debris, which causes the positioning block to be affected by the debris and unable to be flipped, requiring extra time to clean the debris. Utility Model Content

[0004] The purpose of this invention is to provide a device to prevent product misalignment during processing, thereby solving the problem mentioned in the background art that the gap between the positioning block and the base is easily blocked by the cutting debris, causing the positioning block to be affected by the debris and unable to rotate.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for preventing product processing misalignment, comprising a base and a fixing seat mounted on the upper side of the base; Two clamps are provided inside the upper outer wall of the fixed base; The product body is disposed between the two clamps; A calibration block is fixedly connected to the front outer wall of the product body, and two fixed ends are fixedly connected to the front outer wall of the base. A positioning block is fixedly connected between the two fixed ends, and a positioning plate is fixedly connected to the upper outer wall of the positioning block so as to calibrate the mass of the product body after abutting against the calibration block. A storage plate is provided between the rear side of the positioning block and the base, and a storage groove is fixedly connected to the outer rear wall of the storage plate to collect debris.

[0006] Preferably, an intercepting net is fixedly connected to the last side of the lower inner wall of the storage slot to limit the storage space for debris.

[0007] Preferably, magnetic plates are fixedly connected to the inner walls of both ends of the storage groove to limit the position of the interception net, and the multiple magnetic plates and the interception net can be magnetically attracted and fixed together.

[0008] Preferably, the front outer wall of the storage board has a through opening that runs from front to back, allowing the operator to lift and move the storage board.

[0009] Preferably, a pressure sensor is fixedly connected to the center of the upper outer wall of the fixed base, and guide sleeves are fixedly connected to the outer walls of both the left and right ends of the pressure sensor.

[0010] Preferably, the inner circular walls of both clamps are fixedly connected with guide rods that are inserted into the guide sleeves, and springs are fixedly connected between the two clamps and the pressure sensor.

[0011] Preferably, a chassis is provided between the base and the fixed seat, and fixing bolts are provided at the four corners of the upper outer wall of the base to connect with the designated installation position.

[0012] Preferably, the positioning block is provided with a positioning rod inserted into the fixed end to limit the rotation direction and angle of the positioning block.

[0013] Compared with the prior art, this utility model provides a device for preventing product processing deviation, which has the following beneficial effects: A storage plate with a slot is installed between the positioning block and the base to collect cutting debris. When the positioning block needs to be flipped, the storage plate can be removed upwards. No debris will remain in the gap between the positioning block and the base, thus not affecting the normal flipping of the positioning block. This ensures that the positioning block maintains high precision during the flipping process and maintains the accuracy of product processing. When it is necessary to clean the debris, simply remove the storage plate upwards to easily clean the debris in the slot, greatly simplifying the cleaning process. This not only saves maintenance time but also reduces the professional skills required for maintenance personnel, improving the maintainability of the equipment. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of a device for preventing product processing misalignment according to the present invention.

[0015] Figure 2 This is a partial structural diagram of the positioning block area of ​​this utility model.

[0016] Figure 3 This is a top view of a partial structural diagram of the fixed base area of ​​this utility model.

[0017] Figure 4 This is a partial rear view structural diagram of the storage board area of ​​this utility model.

[0018] Figure 5 This is a partial structural schematic diagram of the side cross-section of the storage panel area of ​​this utility model.

[0019] In the diagram: 1. Base; 2. Fixing bolt; 3. Chassis; 4. Fixing seat; 5. Clamp; 6. Product body; 7. Calibration block; 8. Positioning block; 9. Positioning plate; 10. Fixing end; 11. Spring; 12. Guide rod; 13. Guide sleeve; 14. Pressure sensor; 15. Through port; 16. Storage plate; 17. Storage slot; 18. Interception net; 19. Magnetic plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] This utility model provides, for example Figure 1-5 The device shown includes a base 1 and a fixed seat 4 mounted on the upper side of the base 1. Two clamps 5 are provided inside the upper outer wall of the fixed base 4; The product body 6 is positioned between the two clamps 5; A calibration block 7 is fixedly connected to the front outer wall of the product body 6. Two fixed ends 10 are fixedly connected to the front outer wall of the base 1. A positioning block 8 is fixedly connected between the two fixed ends 10. A positioning plate 9 is fixedly connected to the upper outer wall of the positioning block 8 so that it abuts against the calibration block 7 to calibrate the mass of the product body 6. The product body 6 is placed on the fixed base 4 so that the product body 6 is positioned between the two clamps 5. The clamps 5 are operated to apply an appropriate clamping force to the product body 6, so that the product body 6 is firmly fixed on the fixed base 4. The installed and calibrated product body 6, along with... The anti-product processing deviation device is transferred to the processing equipment. According to the preset processing technology and parameters, the processing equipment is started to process the product body 6. During the processing, the cutting tool cuts the product body 6. After the product body 6 is processed, the processing equipment is turned off. Then, the positioning block 8 is flipped upward so that the positioning plate 9 is under the calibration block 7. The distance between the positioning plate 9 and the calibration block 7 is checked to see if the product body 6 is processed in place. The clamp 5 is operated to release the clamping force on the product body 6 and the processed product body 6 is removed from the fixed seat 4. A storage plate 16 is provided between the rear side of the positioning block 8 and the base 1. A storage groove 17 is fixedly connected to the outer wall of the rear end of the storage plate 16 to collect debris. When it is necessary to flip the positioning block 8, the storage plate 16 is removed first. At this time, there will be no debris residue in the gap between the positioning block 8 and the base 1, so the positioning block 8 can be flipped smoothly. Then, the debris in the storage groove 17 can be cleaned and the block can be reset for continued use.

[0022] like Figure 4 and Figure 5 As shown, an intercepting net 18 is fixedly connected to the last side of the lower inner wall of the storage tank 17 to limit the storage space of debris. Magnetic plates 19 are fixedly connected to the inner walls of both the left and right ends of the storage tank 17 to limit the position of the intercepting net 18. Multiple magnetic plates 19 and the intercepting net 18 can be magnetically attracted and fixed together. A through-hole 15 is opened inside the front outer wall of the storage plate 16 to allow the operator to lift the storage plate 16 for movement.

[0023] During processing, after the generated debris falls into the collection trough 17, the intercepting net 18 can prevent the debris from moving further. When the collection plate 16 is removed, it can prevent the debris from spilling. The magnetic force generated by the magnetic plate 19 can firmly attract the intercepting net 18 to the lower inner wall of the collection trough 17, restricting its position so that it will not be displaced due to vibration or other external forces during the collection of debris. When it is necessary to remove the collection plate 16 for cleaning or moving, the operator can put their fingers or other tools through the opening 15, grasp the collection plate 16, and then lift it upwards to remove the collection plate 16 from the position between the positioning block 8 and the base 1.

[0024] like Figure 3 As shown, a pressure sensor 14 is fixedly connected to the center of the upper outer wall of the fixed base 4. Guide sleeves 13 are fixedly connected to the outer walls of both the left and right ends of the pressure sensor 14. Guide rods 12 inserted into the guide sleeves 13 are fixedly connected to the circular inner walls of the two clamps 5. Springs 11 are fixedly connected between the two clamps 5 and the pressure sensor 14.

[0025] The product body 6 is placed between two clamps 5. The clamps 5 are moved toward the product body 6. The guide rod 12 slides in the guide sleeve 13, guiding the clamps 5 to accurately approach the product body 6. As the clamps 5 gradually contact the product body 6 and apply clamping force, the spring 11 begins to compress, absorbing part of the impact energy of the clamping force, making the clamping process more stable. The pressure sensor 14 monitors the clamping force of the clamps 5 on the product body 6 in real time and feeds back the pressure value to the operator or control system. The operator adjusts the clamping degree of the clamps 5 according to the pressure value to ensure that the clamping force is appropriate.

[0026] like Figure 1 As shown, a chassis 3 is provided between the base 1 and the fixed seat 4. Fixing bolts 2 are provided at the four corners of the upper outer wall of the base 1 to connect with the designated installation position. The positioning block 8 is provided with a positioning rod that is inserted into the fixed end 10 to limit the rotation direction and angle of the positioning block 8.

[0027] The base 3, which is set between the base 1 and the fixed seat 4, serves to connect and support the fixed seat 4, making the fixed seat 4 more stable when bearing the main body of the product 6 and various forces during the processing. By screwing the fixing bolt 2 into the pre-drilled screw hole at the designated installation position, the device is firmly fixed to the workbench by the tightening force of the bolt. The positioning rod, which is set inside the positioning block 8 and inserted into the fixed end 10, restricts the rotation direction and angle of the positioning block 8. The positioning rod and the mating structure inside the fixed end 10 are compatible with each other, so that the positioning block 8 can only rotate around the positioning rod within a certain angle range.

[0028] The implementation principle of this embodiment is as follows: The product body 6 is placed on the fixed base 4, positioned between two clamps 5. The clamps 5 are operated to apply appropriate clamping force to the product body 6, firmly fixing it to the fixed base 4. The installed and calibrated product body 6, along with the anti-product processing deviation device, is transferred to the processing equipment. The processing equipment is started to process the product body 6 according to the pre-set processing technology and parameters. During processing, the cutting tool cuts the product body 6. After the product body 6 is processed, the machine is shut down. The processing equipment is then flipped upwards to position the positioning block 8, so that the positioning plate 9 is under the calibration block 7. The distance between the positioning plate 9 and the calibration block 7 is checked to see if the product body 6 is processed in place. The clamp 5 is operated to release the clamping force on the product body 6 and the processed product body 6 is removed from the fixed base 4. When it is necessary to flip the positioning block 8, the storage plate 16 is removed first. At this time, there will be no debris residue in the gap between the positioning block 8 and the base 1, so the positioning block 8 can be flipped smoothly. Then the debris in the storage groove 17 is cleaned, and the device is reset for continued use.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for preventing product processing deviation, comprising a base (1) and a fixing seat (4) mounted on the upper side of the base (1). Two clamps (5) are provided inside the upper outer wall of the fixed base (4); The product body (6) is disposed between the two clamps (5); A calibration block (7) is fixedly connected to the front outer wall of the product body (6), and two fixed ends (10) are fixedly connected to the front outer wall of the base (1). A positioning block (8) is fixedly connected between the two fixed ends (10), and a positioning plate (9) is fixedly connected to the upper outer wall of the positioning block (8) so as to calibrate the mass of the product body (6) after contacting the calibration block (7). Its features are: A storage plate (16) is provided between the rear side of the positioning block (8) and the base (1), and a storage groove (17) is fixedly connected to the outer wall of the rear end of the storage plate (16) to collect debris.

2. The device for preventing product processing misalignment according to claim 1, characterized in that: The lower inner wall of the storage slot (17) is fixedly connected to an intercepting net (18) to limit the storage space for debris.

3. The device for preventing product processing misalignment according to claim 1, characterized in that: The inner walls of the left and right ends of the storage slot (17) are fixedly connected with magnetic plates (19) to limit the position of the interception net (18). The magnetic plates (19) and the interception net (18) can be magnetically attracted and fixed together.

4. The device for preventing product processing misalignment according to claim 1, characterized in that: The storage plate (16) has a through opening (15) on the front outer wall, which allows the operator to lift the storage plate (16) and move it.

5. The device for preventing product processing misalignment according to claim 1, characterized in that: A pressure sensor (14) is fixedly connected to the center of the upper outer wall of the fixed base (4), and guide sleeves (13) are fixedly connected to the outer walls of both the left and right ends of the pressure sensor (14).

6. The device for preventing product processing misalignment according to claim 1, characterized in that: The inner circular walls of both clamps (5) are fixedly connected with guide rods (12) that are inserted into guide sleeves (13), and springs (11) are fixedly connected between the two clamps (5) and the pressure sensor (14).

7. The device for preventing product processing misalignment according to claim 1, characterized in that: A chassis (3) is provided between the base (1) and the fixed seat (4). Fixing bolts (2) are provided at the four corners of the upper outer wall of the base (1) to connect with the designated installation position.

8. The device for preventing product processing misalignment according to claim 1, characterized in that: The positioning block (8) is provided with a positioning rod inserted into the fixed end (10) to limit the rotation direction and angle of the positioning block (8).

Images